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Exploring Architected Materials Using
Machine Learning
SIMULATION
SOFTWARE & ALGORITHMS
GEOMETRY CONSULTING
RESEARCH & DEVELOPMENT
Solving Critical
Geometry Problems
In Industry
Design Software for
Industrial 3D Printing
Introduction to architected materials/ metamaterials
Lattice compression prediction via GNNs
Inverse models for metamaterials
Industrial metamaterials & Metafold 3D
OUTLINE
AR C HI T EC T ED
MAT ER IALS
MICRO S T RU CT U RES
1. Small-scale architectures that modify
the macro-scale behaviour of an object.
Two defining principles
FCI
T
2. Separation of scales. The mechanical
behaviour of microstructures is the
average behaviour of a sufficiently large
volume filled with those microstructures.
(Gibson & Ashby, 1999)
MICRO S T RU CT U RES
Two defining principles
MET AMAT ERIALS
Architected
Materials
Control macroscopic behaviour
through microstructure engineering
HO MO GENIZAT IO N
Separation of Scales
Lattices as Materials
D. Kochmann, ETH
Cellular/ Random
• Open cell foams
• Closed cell foams
• Spinodal topologies
• Stochastic composites
Slender Beam
• Reticular
• Truss-based
• beam-based lattices
• "Lattice"
Smooth Topologies
• Triply Periodic Minimal
Surfaces (TPMS)
• Triply Periodic Level
Surfaces (TPLS)
• Plate-based lattices
• Surface-based lattices
• "Shelllular" lattices
Lattices
Gaulon et al, 2018
MET AMAT ERIALS
Lattice-like structures
that go beyond nature
1” cube of 2mm unit cell
metamaterial gyroid has same
surface area as an 8.5” x 11”
sheet of paper
E N E RGY ME D ICA L A UTO MO TIV E
A E RO SP A CE
CO NSUME R
APPLIC AT IONS
Applications of metamaterials across industries
Clean Tech: Carbon Capture & Filtration
APPLIC AT IONS
More surface area: More impact
Cellular Fluidics, Dudukovic et al,
2021
Biofiltration media, Elliott et al., 2017
Intensified Carbon Capture Device,
Miramontes et al., 2020
CHALLENGES OF
MET AMAT ERIALS
Complexity & Fabrication
Exploration & Simulation
MACHINE LEAR NING F O R
AR C HI T EC T ED MAT ER I ALS
Using graph neural networks to approximate
mechanical response on 3D lattice structures
Elissa Ross & Daniel Hambleton
Advances in Architectural Geometry, 2020
Lattice GNNs
Learning the structure-property
relationship for truss lattices
THE LA T T ICE F EA
S URROGA TE PROBLEM
LATTICE
Current approach:
Finite Element Analysis (FEA)
expensive, slow
STIFFNESS
Proposed approach:
Machine Learning
fast, no cost (once trained)
LA T T ICE D A T A IS
HET EROGENEOUS
Typical ml models ingest only "flat" (euclidean) data
LA T T ICE D A T A IS
GEOM ETRIC, 3D
Typical ml models require data that is invariant to
transformations
CHALLENGES
Graph Neural Networks generalize the methods
of deep learning to graph-structured data
e.g. graphs with different
numbers of edges
GNNS A CCEPT
HET EROGENEOUS
D A T A
To learn a highly
nonlinear function
on some dataset
GOA L OF A
GNN • Graph classification/
regression
• node classification
• link prediction
GNN TA S KS
source
EUCLIDEAN
DATA
GRAPH-STRUCTURED
DATA
Related Work: Neural Message
Passing for Quantum Chemistry
Justin Gilmer, Samuel Schoenholz, Patrick Riley, Oriol Vinyals, George
Dahl, 2017
• Nodes have features. These features ("messages") are aggregated
("passed") according to the nodes in the 1-ring neighbourhood of a
particular node
• The k-th layer of the NN aggregates features from nodes that are k-
hops away
• Implemented in PyTorch-Geometric, a GNN library for PyTorch,
Matthias Fey and Jan Eric Lenssen, 2019: Fast graph representation
learning with PyTorch Geometric
Related Work: Elastic Textures for Additive
Fabrication
• Julian Panetta, Qingnan Zhou, Laigi Malomo, Nico
Pietroni, Paolo Cignoni, Denis Zorin, 2015
• parametric, tileable, printable cubic patterns with
a range of elastic material properties.
Lattices are built from unit cells
• Unit cell: a ‘recipe’ for a lattice
• Lattice pattern: more concise ‘recipe’
for the nodes and beams of a cubic
lattice. Divide cube in 48 equal
tetrahedra.
Lattice data is described by combinatorial and
geometric information
edges & nodes
What is the
graph of the
lattice pattern?
vertex nodes -- 0 DOF
edge nodes -- 1 DOF
face nodes -- 2 DOF
tet centre node -- 3 DOF
Nodes have
degrees of
freedom
Offsets
determine node
position
COMBINATORIAL GEOMETRIC
Using graph neural networks to approximate
mechanical response on 3D lattice structures
Elissa Ross & Daniel Hambleton
Advances in Architectural Geometry, 2020
GRA PH NEURA L NETWORK M OD EL
Data Representation for GNN
COMBINATORIAL
• Node features are either:
1. Offsets (these are independent of
embedding)
2. Geometric features to capture
“local stiffness”: valence, node
type, average edge length of
adjacent edges, bias toward
vertical, etc.
• Edge features: edge length, dot product
with each of the unit direction vectors
GEOMETRIC
UNIT CELL
LATTICE PATTERN
MERGED BOUNDARY
• Adjacency matrix:
What graph?
Datasets
One Lattice Topology
Single lattice combinatorial
type.
25K different offset positions.
92% accuracy
One Lattice Topology
with Morphing
25K morphed versions of
the One Type dataset.
86% accuracy
All Lattice Topologies
~6K different combinatorial
lattice types.
4 offset positions per type
~24K lattices.
No meaningful learning
RES U LTS
Trained model can predict compression stiffness to an
accuracy of over 92%
RESULTS
Using graph neural networks to approximate
mechanical response on 3D lattice structures
Elissa Ross & Daniel Hambleton
Advances in Architectural Geometry, 2020
Performance aware design
RESULTS
Using graph neural networks to approximate
mechanical response on 3D lattice structures
Elissa Ross & Daniel Hambleton
Advances in Architectural Geometry, 2020
Performance aware design
RESULTS
Using graph neural networks to approximate
mechanical response on 3D lattice structures
Elissa Ross & Daniel Hambleton
Advances in Architectural Geometry, 2020
Spinodoids
Inverse-designed spinodoid metamaterials
Siddhant Kumar, Stephanie Tan, Li Zheng and
Dennis M. Kochmann
Nature NPJ Computational Materials, 2020
Spinodoids
Inverse-designed spinodoid metamaterials
Siddhant Kumar, Stephanie Tan, Li Zheng and
Dennis M. Kochmann
Nature NPJ Computational Materials, 2020
Spinodoids
Inverse-designed spinodoid metamaterials
Siddhant Kumar, Stephanie Tan, Li Zheng and
Dennis M. Kochmann
Nature NPJ Computational Materials, 2020
Spinodoids
Inverse-designed spinodoid metamaterials
Siddhant Kumar, Stephanie Tan, Li Zheng and
Dennis M. Kochmann
Nature NPJ Computational Materials, 2020
Printing
Spinodoids
Inverse-designed spinodoid metamaterials
Siddhant Kumar, Stephanie Tan, Li Zheng and
Dennis M. Kochmann
Nature NPJ Computational Materials, 2020
Lattice
Dataset
Exploring the property space of periodic cellular
structures based on crystal networks
Lumpe & Stankovic
PNAS 2021
• Systematic investigation of publicly available crystallographic networks from a
structural point of view
• Unit cell catalogue, with properties based on numerical homogenization:
• Effective Young’s moduli, effective shear moduli, average connectivity,
scaling exponent indicating stretching vs. bending dominated
Lattice
Dataset
Exploring the property space of periodic cellular
structures based on crystal networks
Lumpe & Stankovic
PNAS 2021
INVERSE TRUSS
METAMATERIALS
• Bastek, Kumar, Telgen, Glaesener & Kochmann. Inverting the structure-
property map of truss metamaterials by deep learning, PNAS, 2021.
• Generated a data set with 3,000,000 samples of anisotropic unit cells
based on 262 elementary lattice topologies and affine transformations
• Inverse model to produce a family of truss unit cells that match a given
anisotropic stiffness tensor
INVERSE TRUSS
METAMATERIALS
• Bastek, Kumar, Telgen, Glaesener & Kochmann. Inverting the structure-
property map of truss metamaterials by deep learning, PNAS, 2021.
• Generated a data set with 3,000,000 samples of anisotropic unit cells
based on 262 elementary lattice topologies and affine transformations
• Inverse model to produce a family of truss unit cells that match a given
anisotropic stiffness tensor
INVERSE TRUSS
METAMATERIALS
• Indurkar, Karlapati, Shaikeea & Deshpande. Predicting deformation
mechanisms in architected metamaterials using GNN, arXiv preprint, 2022.
• Classified 17,201 diverse lattices into bending-dominated, stretching-
dominated or combined classes
• Accuracy over 90% on stretching vs. non-stretching, but only 82% for the
full classification intro three classes
ML O N MET AMAT ERIALS :
S U MMARY
Additional questions
Common themes
CHALLENG ES OF
IND U S TR IAL METAMATER IALS
3D PRINTED
MET AMAT ERIALS
1. Traditional engineering software was not made
for the geometric freedoms of 3D printing
2. Developments in 3D printing hardware have
outpaced engineers’ capabilities to design,
iterate and bring products to market using AM
RESULT: Slow, frustrating, painfully inefficient
workflows that throttle the industrial adoption of
lattices & metamaterials
Stuck at the Gate
Detailed Parts
Large Parts
Formlabs Form 3L (SLA)
Nervous Systems
Autodesk Ember (DLP)
CU RRENT
CAPABILITIES
RES U LT
• Research has focused on a handful of
representatives of different cellular
materials and lattice types.
• Lattices used in industry are really lattices
as structures, not lattices as materials.
Limited use of metamaterials in industry
EOS +
Under Armour
MET AF O LD ’S
APPROAC H Guiding Objectives
1. Make working with lattices accessible to
facilitate reductions in global energy use
through light-weighting and other high surface
area clean technologies
2. Handle complexity needed to print lattices as
materials (high length scale separation)
3. Offer tools for both design and engineering of
metamaterial products
FE ATU R E S
ü Volumetric: Represent geometry using equations,
not surfaces
ü Cloud-native: query based model enables
analytics, collaboration, security
ü Hardware-integrated: patent pending technology
ü Easy: ML-powered metamaterials selection
speed up metamaterials discovery
LIG HT CYCLE S O F T W AR E
OU TC O MES
1. Meshless 3D printing software
eliminates computational bottleneck
2. Resolution and build volume are
decoupled through patent-pending
software-hardware integration
3. Printing more surface area opens new
possibilities in clean tech and beyond
LIG HT CYCLE S O F T W AR E
MET AF O LD VIS IO N
S UPPORT F RONTIER INNOV A TION
Help engineers develop remarkable new products using
metamaterials and bring them to market faster.
REDUCE GLOBA L ENERGY US E
Realize the promise of 3D printing as a transformative
manufacturing methodology for a lower carbon future.
T HANK YOU elissa@metafold3d.com
www.metafold3d.com

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Exploring Architected Materials Using Machine Learning

  • 1. Exploring Architected Materials Using Machine Learning
  • 2. SIMULATION SOFTWARE & ALGORITHMS GEOMETRY CONSULTING RESEARCH & DEVELOPMENT Solving Critical Geometry Problems In Industry
  • 4. Introduction to architected materials/ metamaterials Lattice compression prediction via GNNs Inverse models for metamaterials Industrial metamaterials & Metafold 3D OUTLINE
  • 5. AR C HI T EC T ED MAT ER IALS
  • 6. MICRO S T RU CT U RES 1. Small-scale architectures that modify the macro-scale behaviour of an object. Two defining principles FCI T
  • 7. 2. Separation of scales. The mechanical behaviour of microstructures is the average behaviour of a sufficiently large volume filled with those microstructures. (Gibson & Ashby, 1999) MICRO S T RU CT U RES Two defining principles
  • 8. MET AMAT ERIALS Architected Materials Control macroscopic behaviour through microstructure engineering
  • 9. HO MO GENIZAT IO N Separation of Scales Lattices as Materials D. Kochmann, ETH
  • 10. Cellular/ Random • Open cell foams • Closed cell foams • Spinodal topologies • Stochastic composites Slender Beam • Reticular • Truss-based • beam-based lattices • "Lattice" Smooth Topologies • Triply Periodic Minimal Surfaces (TPMS) • Triply Periodic Level Surfaces (TPLS) • Plate-based lattices • Surface-based lattices • "Shelllular" lattices Lattices Gaulon et al, 2018
  • 11. MET AMAT ERIALS Lattice-like structures that go beyond nature 1” cube of 2mm unit cell metamaterial gyroid has same surface area as an 8.5” x 11” sheet of paper
  • 12. E N E RGY ME D ICA L A UTO MO TIV E A E RO SP A CE CO NSUME R APPLIC AT IONS Applications of metamaterials across industries
  • 13. Clean Tech: Carbon Capture & Filtration APPLIC AT IONS More surface area: More impact Cellular Fluidics, Dudukovic et al, 2021 Biofiltration media, Elliott et al., 2017 Intensified Carbon Capture Device, Miramontes et al., 2020
  • 14. CHALLENGES OF MET AMAT ERIALS Complexity & Fabrication Exploration & Simulation
  • 15. MACHINE LEAR NING F O R AR C HI T EC T ED MAT ER I ALS
  • 16. Using graph neural networks to approximate mechanical response on 3D lattice structures Elissa Ross & Daniel Hambleton Advances in Architectural Geometry, 2020 Lattice GNNs
  • 17. Learning the structure-property relationship for truss lattices THE LA T T ICE F EA S URROGA TE PROBLEM LATTICE Current approach: Finite Element Analysis (FEA) expensive, slow STIFFNESS Proposed approach: Machine Learning fast, no cost (once trained)
  • 18. LA T T ICE D A T A IS HET EROGENEOUS Typical ml models ingest only "flat" (euclidean) data LA T T ICE D A T A IS GEOM ETRIC, 3D Typical ml models require data that is invariant to transformations CHALLENGES
  • 19. Graph Neural Networks generalize the methods of deep learning to graph-structured data e.g. graphs with different numbers of edges GNNS A CCEPT HET EROGENEOUS D A T A To learn a highly nonlinear function on some dataset GOA L OF A GNN • Graph classification/ regression • node classification • link prediction GNN TA S KS source EUCLIDEAN DATA GRAPH-STRUCTURED DATA
  • 20. Related Work: Neural Message Passing for Quantum Chemistry Justin Gilmer, Samuel Schoenholz, Patrick Riley, Oriol Vinyals, George Dahl, 2017 • Nodes have features. These features ("messages") are aggregated ("passed") according to the nodes in the 1-ring neighbourhood of a particular node • The k-th layer of the NN aggregates features from nodes that are k- hops away • Implemented in PyTorch-Geometric, a GNN library for PyTorch, Matthias Fey and Jan Eric Lenssen, 2019: Fast graph representation learning with PyTorch Geometric
  • 21. Related Work: Elastic Textures for Additive Fabrication • Julian Panetta, Qingnan Zhou, Laigi Malomo, Nico Pietroni, Paolo Cignoni, Denis Zorin, 2015 • parametric, tileable, printable cubic patterns with a range of elastic material properties.
  • 22. Lattices are built from unit cells • Unit cell: a ‘recipe’ for a lattice • Lattice pattern: more concise ‘recipe’ for the nodes and beams of a cubic lattice. Divide cube in 48 equal tetrahedra.
  • 23. Lattice data is described by combinatorial and geometric information edges & nodes What is the graph of the lattice pattern? vertex nodes -- 0 DOF edge nodes -- 1 DOF face nodes -- 2 DOF tet centre node -- 3 DOF Nodes have degrees of freedom Offsets determine node position COMBINATORIAL GEOMETRIC
  • 24. Using graph neural networks to approximate mechanical response on 3D lattice structures Elissa Ross & Daniel Hambleton Advances in Architectural Geometry, 2020 GRA PH NEURA L NETWORK M OD EL
  • 25. Data Representation for GNN COMBINATORIAL • Node features are either: 1. Offsets (these are independent of embedding) 2. Geometric features to capture “local stiffness”: valence, node type, average edge length of adjacent edges, bias toward vertical, etc. • Edge features: edge length, dot product with each of the unit direction vectors GEOMETRIC UNIT CELL LATTICE PATTERN MERGED BOUNDARY • Adjacency matrix: What graph?
  • 26. Datasets One Lattice Topology Single lattice combinatorial type. 25K different offset positions. 92% accuracy One Lattice Topology with Morphing 25K morphed versions of the One Type dataset. 86% accuracy All Lattice Topologies ~6K different combinatorial lattice types. 4 offset positions per type ~24K lattices. No meaningful learning
  • 28. Trained model can predict compression stiffness to an accuracy of over 92% RESULTS Using graph neural networks to approximate mechanical response on 3D lattice structures Elissa Ross & Daniel Hambleton Advances in Architectural Geometry, 2020
  • 29. Performance aware design RESULTS Using graph neural networks to approximate mechanical response on 3D lattice structures Elissa Ross & Daniel Hambleton Advances in Architectural Geometry, 2020
  • 30. Performance aware design RESULTS Using graph neural networks to approximate mechanical response on 3D lattice structures Elissa Ross & Daniel Hambleton Advances in Architectural Geometry, 2020
  • 31. Spinodoids Inverse-designed spinodoid metamaterials Siddhant Kumar, Stephanie Tan, Li Zheng and Dennis M. Kochmann Nature NPJ Computational Materials, 2020
  • 32. Spinodoids Inverse-designed spinodoid metamaterials Siddhant Kumar, Stephanie Tan, Li Zheng and Dennis M. Kochmann Nature NPJ Computational Materials, 2020
  • 33. Spinodoids Inverse-designed spinodoid metamaterials Siddhant Kumar, Stephanie Tan, Li Zheng and Dennis M. Kochmann Nature NPJ Computational Materials, 2020
  • 34. Spinodoids Inverse-designed spinodoid metamaterials Siddhant Kumar, Stephanie Tan, Li Zheng and Dennis M. Kochmann Nature NPJ Computational Materials, 2020 Printing
  • 35. Spinodoids Inverse-designed spinodoid metamaterials Siddhant Kumar, Stephanie Tan, Li Zheng and Dennis M. Kochmann Nature NPJ Computational Materials, 2020
  • 36. Lattice Dataset Exploring the property space of periodic cellular structures based on crystal networks Lumpe & Stankovic PNAS 2021 • Systematic investigation of publicly available crystallographic networks from a structural point of view • Unit cell catalogue, with properties based on numerical homogenization: • Effective Young’s moduli, effective shear moduli, average connectivity, scaling exponent indicating stretching vs. bending dominated
  • 37. Lattice Dataset Exploring the property space of periodic cellular structures based on crystal networks Lumpe & Stankovic PNAS 2021
  • 38. INVERSE TRUSS METAMATERIALS • Bastek, Kumar, Telgen, Glaesener & Kochmann. Inverting the structure- property map of truss metamaterials by deep learning, PNAS, 2021. • Generated a data set with 3,000,000 samples of anisotropic unit cells based on 262 elementary lattice topologies and affine transformations • Inverse model to produce a family of truss unit cells that match a given anisotropic stiffness tensor
  • 39. INVERSE TRUSS METAMATERIALS • Bastek, Kumar, Telgen, Glaesener & Kochmann. Inverting the structure- property map of truss metamaterials by deep learning, PNAS, 2021. • Generated a data set with 3,000,000 samples of anisotropic unit cells based on 262 elementary lattice topologies and affine transformations • Inverse model to produce a family of truss unit cells that match a given anisotropic stiffness tensor
  • 40. INVERSE TRUSS METAMATERIALS • Indurkar, Karlapati, Shaikeea & Deshpande. Predicting deformation mechanisms in architected metamaterials using GNN, arXiv preprint, 2022. • Classified 17,201 diverse lattices into bending-dominated, stretching- dominated or combined classes • Accuracy over 90% on stretching vs. non-stretching, but only 82% for the full classification intro three classes
  • 41. ML O N MET AMAT ERIALS : S U MMARY Additional questions Common themes
  • 42. CHALLENG ES OF IND U S TR IAL METAMATER IALS
  • 43. 3D PRINTED MET AMAT ERIALS 1. Traditional engineering software was not made for the geometric freedoms of 3D printing 2. Developments in 3D printing hardware have outpaced engineers’ capabilities to design, iterate and bring products to market using AM RESULT: Slow, frustrating, painfully inefficient workflows that throttle the industrial adoption of lattices & metamaterials Stuck at the Gate
  • 44. Detailed Parts Large Parts Formlabs Form 3L (SLA) Nervous Systems Autodesk Ember (DLP) CU RRENT CAPABILITIES
  • 45. RES U LT • Research has focused on a handful of representatives of different cellular materials and lattice types. • Lattices used in industry are really lattices as structures, not lattices as materials. Limited use of metamaterials in industry EOS + Under Armour
  • 46. MET AF O LD ’S APPROAC H Guiding Objectives 1. Make working with lattices accessible to facilitate reductions in global energy use through light-weighting and other high surface area clean technologies 2. Handle complexity needed to print lattices as materials (high length scale separation) 3. Offer tools for both design and engineering of metamaterial products
  • 47. FE ATU R E S ü Volumetric: Represent geometry using equations, not surfaces ü Cloud-native: query based model enables analytics, collaboration, security ü Hardware-integrated: patent pending technology ü Easy: ML-powered metamaterials selection speed up metamaterials discovery LIG HT CYCLE S O F T W AR E
  • 48. OU TC O MES 1. Meshless 3D printing software eliminates computational bottleneck 2. Resolution and build volume are decoupled through patent-pending software-hardware integration 3. Printing more surface area opens new possibilities in clean tech and beyond LIG HT CYCLE S O F T W AR E
  • 49. MET AF O LD VIS IO N S UPPORT F RONTIER INNOV A TION Help engineers develop remarkable new products using metamaterials and bring them to market faster. REDUCE GLOBA L ENERGY US E Realize the promise of 3D printing as a transformative manufacturing methodology for a lower carbon future.
  • 50. T HANK YOU elissa@metafold3d.com www.metafold3d.com