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GUIDED BY:
Dr. M. R. PATEL
Principale & HOD in
pharmaceutics

PRESENTEDE BY:

SAHILHUSEN I . JETHARA
M. PHARM – I (2013-14)
ROLL NO. - 02

DEPARTMENT OF PHARMACEUTICS

SHRI B. M. SHAH COLLEGE OF PHARMACEUTICAL EDUCATION AND REASERCH, MODASA-2013
contents
 Introduction
 Types of Stability studies
 Arrhenius equation
 Steps involved in prediction of shelf life

 Addition of Overages
 Conclusion
 References
INTRODUCTION
 Stability of a pharmaceutical preparation is the capability

of a formulation in a specific container-closure system to
remain within its physical, chemical, microbiological,
therapeutic and toxicological specifications throughout its
shelf life.
 The time during which the product retains the same
properties and characteristics that it possessed at the time
of manufacture.
 Stability testing is used to: Provide evidence as to how the
quality of the drug product varies with time.
 Establish shelf life for the drug product. Determine
recommended storage conditions. Determine container
closure system suitability. Introduction
OBJECTIVES
 To predict shelf life of product by accelerating rate of

decomposition preferably by increasing the
temperature.
 To serve a rapid means of quality control.
 To serve as a rapid means of selecting the best
formulation from amongst a series of similar
formulations of the product.
 To predict the expiry date of product
Why Stability studies are necessary ?
 Chemical degradation of the product leads to lowering of

the concentration of the drug in the dosage form.
 Toxic products may be formed , due to chemical
degradation of the active ingredient.
 Advantages of Stability studies Assurance to the patient
Economic considerations Legal requirement
 According to ICH guidelines, The ambient study for drug product

must be continued for a sufficient period of time beyond 12
months to cover the shelf life of the product.
 Intermediate storage condition data are required when a
significant change occurs prior to completion of study under the
accelerated storage condition. The accelerated storage condition
must be >15º C above the ambient storage conditions
Types of stability study
Study

Minimum time period
covered by data at
submission

Storage condition

Long term

25 C
30 C

2 C / 60%
2 C / 65%

5% r.h or
5% r.h.

12 months

Intermediate

30 C

2 C / 65%

5% r.h.

6 months

Accelerated

40 C

2 C / 75%

5% r.h.

6 months

7
LONG TERM STABILITY STUDIES
 Study is performed at 250C/60% or 300C/ 65%.
 Ideally 12 months data is to be generated but 6 months

data is also acceptable in circumstances for submission of
registration dossier, continued till end of shelf life.

 For parenterals stability has to carried out at 2-80 C for

drugs to be stored in freezer testing should be done at 200 C
ACCELERATED STABILITY STUDIES
 Storage condition of 400C and relative humidity of 75% has

been recommended for all the four zones for drug substances
and drug products.
 Studies carried out for 6 months.

 Accelerated storage conditions must be at least 150C above

the expected actual storage temperature and appropriate
relative humidity
Testing Frequency:
 For Long term testing: during first year sampling should

be done every three months, during second year, sampling
should be done every six months and after two years,
sampling should be done once a year.
 Accelerated testing : should be done atleast six months

and it suggests sampling points of 0, 3, 6 months.
 Accelerated Stability study to predict the shelf life of the product,

by accelerating the rate of decomposition, preferably by increasing
the temperature of reaction conditions.
 With the advancement in branch of kinetics, shelf life of a dosage
form can be predicted within months based on accelerated
stability reports Preparations are subjected to high stresses during
stability testing.
 Common high stresses include : Temperature Humidity Light
Arrhenius equation
 It explains the effect of temperature on rate of a reaction.
 According to Arrhenius, for every 10º rise in temperature,

the speed of reaction increases about 2-3 times.
 k = A e -Ea / RT
 Arrhenius factor Energy of activation Ideal gas constant
Log k = log A – Ea / 2.303 RT
 Arrhenius factor is the frequency of molecular collisions
occuring between the molecules.
Estimation of k value
 The reaction is conducted at several temperatures.

Concentration of reactants is determined.
 Appropriate graphs are drawn for the kinetic data. Data is
processed for all the orders. The order of the reaction is
identified.
 From the slopes of the lines, k values are calculated for all
temperatures.
Estimation of energy of activation
 A graph can be drawn by taking log k on y-axis and

reciprocal temperature (1/T) on x-axis.
 A straight line is obtained, the slope of the line is negative
and the magnitude is Ea / 2.303 R.
 The intercept corresponds to log A All the constants in the
Arrhenius equation can be obtained from the graph.
 Activation energy is the minimum energy that a molecule
should possess so that the molecular collisions produce the
product.
Steps involved in Accelerated Stability Testing
Steps involved in prediction of shelf life
 he Preparation is stored at different elevated temperatures,









to accelerate the degradation Samples are withdrawn at
different time intervals
The Order of the reaction is determined by plotting the
appropriate function of concentration against time and
linear relationship is determined
Straight line in a graph permits the estimation of k value
from the slope Similarly graphs are drawn for different
elevated temperatures.
K value for each temperature are calculated.
By using Arrhenius relationship, Log k values are plotted
against reciprocal of absolute temperature, energy of
activation can be calculated.
Packaging material:in selecting packaging
material, the following has to be considerd :
Packaging material: in selecting packaging material, the following
has to be considerd Packaging materials permeable to water vapor
result in a falsification of the results for semisolid and liquid dosage
forms
if varying degrees of weight loss occur that leads to differences in
the active ingredient concentration or ion strength.
The use of inert standard packaging materials that are
impermeable to water vapor is important precondition for stress
tests that are evaluated in terms of reaction kinetics, and on the
results on which stability predictions are to be tested.
Most of the stress tests are carried out in standard
packaging material.The following standard
packaging materials are used:
•Most of the stress tests are carried out in standard packaging
material.
•The following standard packaging materials are used:
•Solid dosage forms: 50-mL glass container with twist-off
closure polypropylene tube
•Semisolid dosage forms: Standard tube, small volumetric flask,
Aluminum tube, inert internal lacquering
• Liquid dosage forms: 25mL volumetric flask with ground-glass
stopper However, furture investigations for the selection of the
final packaging are necessary.
•Selection of packaging material for solid dosage
forms. :
•On the basis of the results of the stress tests for solid dosage
forms, the sensitivity to moisture can be determined and
suitable packaging materials can be selected.
• As a rule, no interactions are to be expected.
•If the final packaging material has been selected and samples
packed in the final packaging material are available, the
investigation of photostability should be performed.
•Photostability :The samples with and without container are
irradiated with a Xenon lamp for 24 hours.
Selection of packaging material for semisolid
dosage forms
1. Selection of packaging material for semisolid dosage
forms. Packaging: Aluminum tube internally lacquered,
plastic tubes.
2. Problems: Corrosion , permeation, sorption. Tests
packaging material – dosage form: To test for corrosion
,the filled metal tubes are stored horizontally upright and
inverted at 400C, for 3 months and are then investigated.
3. To test for permeation and sorption the filled plastic
tubes are stored for 3 months at 500C, 400C, 300C/70%.
If the final packaging material has been selected, the
investigations on the photostability are performed.
Selection of packaging material for liquid dosage
forms :
 Selection of packaging material for liquid dosage forms

Packaging ampoule, injection vial with rubber stopper,
glass bottle or plastic bottle with screw closure.
 Problems: leakage. To test for permeation, and leakage,
the finale formulation solution is filled in the container,
and for desorption placebo solution is used.
 The samples are stored vertically and inverted under
500C, 400C, 300C/70% for up to 12 weeks.
 Tested intervals: 0, 1, 2, 3 months. If the final packaging
material has been selected the investigations on the
photostability are performed.
Accelerated Stability Testing in Emulsions
 An emulsion is stored at elevated temperature.
 This decreases viscosity of the continuous phase.
 If the emulsion withstands this stress it is assumed to be






stable at normal conditions of storage.
Centrifugation Method: Creaming and flocculation are
slow processes.
Centrifugation accelerates rate of creaming and
flocculation in emulsions.
The emulsion is subjected to different centrifugal speeds
and separation of phases is observed at different time
periods.
Bad emulsion separates oil instantly. Good emulsion does
not exhibit detectable separation of oil phase until certain
time period.
Accelerated tests for Suspensions
 Cake formation is accelerated by centrifugation.
 High speed centrifugation is hence not preferred, low

speed centrifugation is used to study the physical
stability.
 A Freeze-Thaw cycling technique is one of the stress

testing .
 This cycling treatment promotes particle growth and

has primary importance for changes in absolute particle
size, particle size distribution and crystal habit.
Accelerated Tests for moisture
absorption
 In this method, products are placed in an environment of

high relative humidity and controlled temperature.
 Their physical and chemical stabilities are assessed. The

results will indicate whether the product is susceptible to
moisture and also whether the container needs to provide a
high degree of protection
Limitations
 Stability predictions based on Arrhenius equation are valid

only when the break down depends on temperature.
 The energy of activation obtained in the study should be
between 10 to 30 kcal/mole.
 When degradation is due to Microbial contamination
Photochemical reactions When the product looses its
physical integrity at higher temperatures.
 When the order changes at elevated temperatures. In case
of disperse systems, when temperature is elevated viscosity
is decreased and this may introduce errors in the
prediction of stability.
ADDITION OF OVERAGES
 Excess amount of the drug can be added to the preparation







to maintain 100% of the labelled amount during the shelf
life of the product.
Overages are calculated from the accelerated stability
studies and added to the preparation at the time of
manufacture.
They should be within the limits compatible with the
therapeutic requirement.
Addition of overages doubles the shelf life of the product.
Overages are added in multi vitamin preparations
Addition of Overages
Conclusion
 Knowledge of stability of a formulation is very important

for three primary reasons: A Pharmaceutical product must
appear fresh, elegant and professional for as long as it
remains on the shelf.
 Since some products are dispensed in multiple dose
containers, uniformity of dose of the active ingredient over
time must be ensured .
 The active ingredient must be available to the patient
through out the expected shelf life of the preparation.
 A breakdown in the physical system can lead to non
availability or of the medication to the patient.
References :
 Martin’s Physical Pharmacy and Pharmaceutical Sciences.
 Theory and practice of Industrial Pharmacy - Lechman
 International Stability Testing Drug stability- Cartensen

 C.V.S Subramaniyam
 www.google.com
Seminor on accelerated stability testing of dosage forms sahil

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Seminor on accelerated stability testing of dosage forms sahil

  • 1. GUIDED BY: Dr. M. R. PATEL Principale & HOD in pharmaceutics PRESENTEDE BY: SAHILHUSEN I . JETHARA M. PHARM – I (2013-14) ROLL NO. - 02 DEPARTMENT OF PHARMACEUTICS SHRI B. M. SHAH COLLEGE OF PHARMACEUTICAL EDUCATION AND REASERCH, MODASA-2013
  • 2. contents  Introduction  Types of Stability studies  Arrhenius equation  Steps involved in prediction of shelf life  Addition of Overages  Conclusion  References
  • 3. INTRODUCTION  Stability of a pharmaceutical preparation is the capability of a formulation in a specific container-closure system to remain within its physical, chemical, microbiological, therapeutic and toxicological specifications throughout its shelf life.  The time during which the product retains the same properties and characteristics that it possessed at the time of manufacture.  Stability testing is used to: Provide evidence as to how the quality of the drug product varies with time.  Establish shelf life for the drug product. Determine recommended storage conditions. Determine container closure system suitability. Introduction
  • 4. OBJECTIVES  To predict shelf life of product by accelerating rate of decomposition preferably by increasing the temperature.  To serve a rapid means of quality control.  To serve as a rapid means of selecting the best formulation from amongst a series of similar formulations of the product.  To predict the expiry date of product
  • 5. Why Stability studies are necessary ?  Chemical degradation of the product leads to lowering of the concentration of the drug in the dosage form.  Toxic products may be formed , due to chemical degradation of the active ingredient.  Advantages of Stability studies Assurance to the patient Economic considerations Legal requirement
  • 6.  According to ICH guidelines, The ambient study for drug product must be continued for a sufficient period of time beyond 12 months to cover the shelf life of the product.  Intermediate storage condition data are required when a significant change occurs prior to completion of study under the accelerated storage condition. The accelerated storage condition must be >15º C above the ambient storage conditions
  • 7. Types of stability study Study Minimum time period covered by data at submission Storage condition Long term 25 C 30 C 2 C / 60% 2 C / 65% 5% r.h or 5% r.h. 12 months Intermediate 30 C 2 C / 65% 5% r.h. 6 months Accelerated 40 C 2 C / 75% 5% r.h. 6 months 7
  • 8. LONG TERM STABILITY STUDIES  Study is performed at 250C/60% or 300C/ 65%.  Ideally 12 months data is to be generated but 6 months data is also acceptable in circumstances for submission of registration dossier, continued till end of shelf life.  For parenterals stability has to carried out at 2-80 C for drugs to be stored in freezer testing should be done at 200 C
  • 9. ACCELERATED STABILITY STUDIES  Storage condition of 400C and relative humidity of 75% has been recommended for all the four zones for drug substances and drug products.  Studies carried out for 6 months.  Accelerated storage conditions must be at least 150C above the expected actual storage temperature and appropriate relative humidity
  • 10. Testing Frequency:  For Long term testing: during first year sampling should be done every three months, during second year, sampling should be done every six months and after two years, sampling should be done once a year.  Accelerated testing : should be done atleast six months and it suggests sampling points of 0, 3, 6 months.
  • 11.  Accelerated Stability study to predict the shelf life of the product, by accelerating the rate of decomposition, preferably by increasing the temperature of reaction conditions.  With the advancement in branch of kinetics, shelf life of a dosage form can be predicted within months based on accelerated stability reports Preparations are subjected to high stresses during stability testing.  Common high stresses include : Temperature Humidity Light
  • 12. Arrhenius equation  It explains the effect of temperature on rate of a reaction.  According to Arrhenius, for every 10º rise in temperature, the speed of reaction increases about 2-3 times.  k = A e -Ea / RT  Arrhenius factor Energy of activation Ideal gas constant Log k = log A – Ea / 2.303 RT  Arrhenius factor is the frequency of molecular collisions occuring between the molecules.
  • 13. Estimation of k value  The reaction is conducted at several temperatures. Concentration of reactants is determined.  Appropriate graphs are drawn for the kinetic data. Data is processed for all the orders. The order of the reaction is identified.  From the slopes of the lines, k values are calculated for all temperatures.
  • 14. Estimation of energy of activation  A graph can be drawn by taking log k on y-axis and reciprocal temperature (1/T) on x-axis.  A straight line is obtained, the slope of the line is negative and the magnitude is Ea / 2.303 R.  The intercept corresponds to log A All the constants in the Arrhenius equation can be obtained from the graph.  Activation energy is the minimum energy that a molecule should possess so that the molecular collisions produce the product.
  • 15. Steps involved in Accelerated Stability Testing Steps involved in prediction of shelf life  he Preparation is stored at different elevated temperatures,     to accelerate the degradation Samples are withdrawn at different time intervals The Order of the reaction is determined by plotting the appropriate function of concentration against time and linear relationship is determined Straight line in a graph permits the estimation of k value from the slope Similarly graphs are drawn for different elevated temperatures. K value for each temperature are calculated. By using Arrhenius relationship, Log k values are plotted against reciprocal of absolute temperature, energy of activation can be calculated.
  • 16. Packaging material:in selecting packaging material, the following has to be considerd : Packaging material: in selecting packaging material, the following has to be considerd Packaging materials permeable to water vapor result in a falsification of the results for semisolid and liquid dosage forms if varying degrees of weight loss occur that leads to differences in the active ingredient concentration or ion strength. The use of inert standard packaging materials that are impermeable to water vapor is important precondition for stress tests that are evaluated in terms of reaction kinetics, and on the results on which stability predictions are to be tested.
  • 17. Most of the stress tests are carried out in standard packaging material.The following standard packaging materials are used: •Most of the stress tests are carried out in standard packaging material. •The following standard packaging materials are used: •Solid dosage forms: 50-mL glass container with twist-off closure polypropylene tube •Semisolid dosage forms: Standard tube, small volumetric flask, Aluminum tube, inert internal lacquering • Liquid dosage forms: 25mL volumetric flask with ground-glass stopper However, furture investigations for the selection of the final packaging are necessary.
  • 18. •Selection of packaging material for solid dosage forms. : •On the basis of the results of the stress tests for solid dosage forms, the sensitivity to moisture can be determined and suitable packaging materials can be selected. • As a rule, no interactions are to be expected. •If the final packaging material has been selected and samples packed in the final packaging material are available, the investigation of photostability should be performed. •Photostability :The samples with and without container are irradiated with a Xenon lamp for 24 hours.
  • 19. Selection of packaging material for semisolid dosage forms 1. Selection of packaging material for semisolid dosage forms. Packaging: Aluminum tube internally lacquered, plastic tubes. 2. Problems: Corrosion , permeation, sorption. Tests packaging material – dosage form: To test for corrosion ,the filled metal tubes are stored horizontally upright and inverted at 400C, for 3 months and are then investigated. 3. To test for permeation and sorption the filled plastic tubes are stored for 3 months at 500C, 400C, 300C/70%. If the final packaging material has been selected, the investigations on the photostability are performed.
  • 20. Selection of packaging material for liquid dosage forms :  Selection of packaging material for liquid dosage forms Packaging ampoule, injection vial with rubber stopper, glass bottle or plastic bottle with screw closure.  Problems: leakage. To test for permeation, and leakage, the finale formulation solution is filled in the container, and for desorption placebo solution is used.  The samples are stored vertically and inverted under 500C, 400C, 300C/70% for up to 12 weeks.  Tested intervals: 0, 1, 2, 3 months. If the final packaging material has been selected the investigations on the photostability are performed.
  • 21. Accelerated Stability Testing in Emulsions  An emulsion is stored at elevated temperature.  This decreases viscosity of the continuous phase.  If the emulsion withstands this stress it is assumed to be     stable at normal conditions of storage. Centrifugation Method: Creaming and flocculation are slow processes. Centrifugation accelerates rate of creaming and flocculation in emulsions. The emulsion is subjected to different centrifugal speeds and separation of phases is observed at different time periods. Bad emulsion separates oil instantly. Good emulsion does not exhibit detectable separation of oil phase until certain time period.
  • 22. Accelerated tests for Suspensions  Cake formation is accelerated by centrifugation.  High speed centrifugation is hence not preferred, low speed centrifugation is used to study the physical stability.  A Freeze-Thaw cycling technique is one of the stress testing .  This cycling treatment promotes particle growth and has primary importance for changes in absolute particle size, particle size distribution and crystal habit.
  • 23. Accelerated Tests for moisture absorption  In this method, products are placed in an environment of high relative humidity and controlled temperature.  Their physical and chemical stabilities are assessed. The results will indicate whether the product is susceptible to moisture and also whether the container needs to provide a high degree of protection
  • 24. Limitations  Stability predictions based on Arrhenius equation are valid only when the break down depends on temperature.  The energy of activation obtained in the study should be between 10 to 30 kcal/mole.  When degradation is due to Microbial contamination Photochemical reactions When the product looses its physical integrity at higher temperatures.  When the order changes at elevated temperatures. In case of disperse systems, when temperature is elevated viscosity is decreased and this may introduce errors in the prediction of stability.
  • 25. ADDITION OF OVERAGES  Excess amount of the drug can be added to the preparation     to maintain 100% of the labelled amount during the shelf life of the product. Overages are calculated from the accelerated stability studies and added to the preparation at the time of manufacture. They should be within the limits compatible with the therapeutic requirement. Addition of overages doubles the shelf life of the product. Overages are added in multi vitamin preparations Addition of Overages
  • 26. Conclusion  Knowledge of stability of a formulation is very important for three primary reasons: A Pharmaceutical product must appear fresh, elegant and professional for as long as it remains on the shelf.  Since some products are dispensed in multiple dose containers, uniformity of dose of the active ingredient over time must be ensured .  The active ingredient must be available to the patient through out the expected shelf life of the preparation.  A breakdown in the physical system can lead to non availability or of the medication to the patient.
  • 27. References :  Martin’s Physical Pharmacy and Pharmaceutical Sciences.  Theory and practice of Industrial Pharmacy - Lechman  International Stability Testing Drug stability- Cartensen  C.V.S Subramaniyam  www.google.com