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Powder Metallurgy Alloy Steel
      ( FT-9, FT-10, FT-23)
Contents

        INTRODUCTION
        HIP (Hip Isostatic Pressing)
        Powder Metallurgy Process
        Chemical Composition & Mechanical Properties
        Mechanical Properties Comparison
        Characteristics & Strengths
        Assembly Process
        Cooling Condition




Daewha Alloytech Co.,Ltd.                              www.millroll.com
Introduction

 FT-9, FT-10, and FT-23 is Powder Metallurgy Alloy Steel made by the Daewha Alloytech Powder
 Metallurgy Process (Canning HIP). They provide superior wear resistance while maintaining toughness
 and fabrication characteristics comparable to Rolling Steel such as D2, M2.
 Mill rolls, Pinch rolls, Guider rollers, Table roller for Cold/Hot Rolling is superior to general Rolling and
 Casting steels in improving wear-resistance for above products.
 Presently, It is widely used in domestic and overseas markets.


                                     FT-9 : SVCR-9(USA, Sintermet), CPM-9V(USA, Crucible)
              Overseas
                                     FT-10 : CPM-10V(USA, Crucible)
          similar material
                                     FT-23 : ASP-23(France, Erasteel)



             Structure
          Comparison of
         Carbide Pictures



                                      Rolling HSS(SKH-51)               FT-9




Daewha Alloytech Co.,Ltd.                                                                            www.millroll.com
HIP (Hot Isostatic Pressing)

    HIP (Hot Isostatic Pressing)

     Hot Isostatic Pressing is a method by which a workpiece is processed
     under the simultaneous application of high-pressure gas and
     high- temperature.
     HIP can solve many technical problems which were impossible to solve
     by conventional processes.




                                            Specification
                                                              Maker                               Kobe Steel
                                                                                               Press frame type
                                                        Press Proper Type
                                                                                         Multiple steel plate yoke type
                                                    Maximum working pressure                 118 MPa (17,115 Psi)
                                                           Loading style                        Bottom loading
                                                           Furnace Type                      Graphite, three zone
                                                  Maximum working Temperature                       1500℃
                                                           Process gas                              Argon
                                                           Furnace size                     Φ600mm × 1,300mm
                                              Product / Product basket (Crucible) size      Φ550mm × 1,300mm




Daewha Alloytech Co.,Ltd.                                                                                 www.millroll.com
Powder Metallurgy Process

       Powder Metallurgy
           Process




                                           Atomization   Canning, Degassing       HIP    Powder Metallurgy
                                                                                            Alloy Steel




  The shapes of materials by Canning HIP




                    Single Ring Material
              Powder Metal + Steel Bonding               Single Square Material         Single Rods Material




Daewha Alloytech Co.,Ltd.                                                                               www.millroll.com
Chemical composition & Mechanical properties

  Chemical Composition(wt%)

                      Materials              C         Cr       Mo             V             W      Fe
                            FT-9           1.85       5.25      1.30          9.00            -     Bal
                        FT-10              2.45       5.30      1.30          9.50            -     Bal
                        FT-23              1.30       4.20      5.00          3.10       6.30       Bal



  Physical / Mechanical Properties


                                   Classification                    FT-9             FT-10        FT-23
                                   Density (g/cm3)                     7.45           7.45         8.00
                                                     Annealed      25~29             25~29        20~24
                             Hardness(HrC)
                                                     Hardened      54~58             60~64        60~66
                    Transverse Rupture Strength (Kg/mm2)          600~620            610~630      570~600
                             Modulus of Elasticity (GPa)               221             221          207
                             Tensile Strength (Kg/mm2)            95~110             95~110




Daewha Alloytech Co.,Ltd.                                                                                   www.millroll.com
Wear-Resistance & Toughness Comparison




Daewha Alloytech Co.,Ltd.                 www.millroll.com
Applications


        ⊙ Wire rod Mills in Intermediate stands, Mill rolls in Finishing stands
            Round Bar/Re-Bar/other Bar Mills in Intermediate stands, Mill rolls in Finishing stands
            Being used to Oval, Round, Angle, Profile, Slit, Dog bone, etc.
        ⊙ Ring-Type Mill roll, Kocks Roll, Pinch Roller, Sizing Roller, Guide Roller,
            and Rollers for transmission
        ⊙ Material: Square, Round Bar, Rod




Daewha Alloytech Co.,Ltd.                                                                    www.millroll.com
Applications

⊙ Composite Roll
-Assemble Method : Hydraulic Method (1800~2300Bar) +
                        Mechanical Method (Key, Lock Nut)
-Roll Ring : FT-9, FT-10, FT-23 (Powder Metallurgy Steel)
              Tungsten Carbide, RESISTAR ® (Casting HSS)
             FT-1(Titanium Carbide)
-Shaft : Forged SNCM, SCM, SUS (Optional)
-Clamping System : SCM440




                                                            Powder metal
 ⊙ Braking Pinch Roll
 -FT-9 + Mild Steel
 -Canning HIP
                                                            Mild Steel




Daewha Alloytech Co.,Ltd.                                                  www.millroll.com
Characteristics & Strengths


     ⊙ Superior wear-resistance: 4~6times vs DCI, 2~3times vs HSS, 4~6times vs Tool Steel
     ⊙ Materials without porosity by HIP (Hot Isostatic Press)
     ⊙ Possible to produce (Mild steel+FT-9 or FT-10 or FT-23) and economical and easy for assembly.
         Applicable to the part of use.
     ⊙ Minute compound Carbides are distributed equally.
        Improvements to Toughness, Wear-resistance, Yield hardness, and Anti-corrosion.
     ⊙ Keeping Wear-resistance, Toughness, and Hardness up to 500℃, Minimize crack
     ⊙ Sintering manufacture with Alloyed Powder atomized: Protection for one side wear of rolls
         and roll marking (Good shape of wear).
     ⊙ Similar Hardness to Casting HSS with almost same condition of Heat Treatment.
         But Heat Treatment transform and low thermal expansion coefficient.
     ⊙ Excellent effect versus cost (Reduction effect of repair time and cost)
     ⊙ Easy reprocessing and remachining versus DCI and HSS. (Approx. more than 15%)
     ⊙ Lathe and CNC Machining with ceramic, CBN bite(0.5~2mm remachining)




Daewha Alloytech Co.,Ltd.                                                                     www.millroll.com
Assembly Process




   Fixing Shaft and          Inserting Rings   Rings inserting completed Hydro ring, unit setup   Oil pressure supply
   inserting Spacer                               and inserting O-ring       and tightening           (2,000 bar)




Fixing Shaft and Protection- Heating for Shrink Fit of rings and      Ring Shrink Fit         Rings cooling And
  Application key-Inserting      Pulling it out of the furnace                               Tightening with a Jig



 Daewha Alloytech Co.,Ltd.                                                                              www.millroll.com
Cooling Conditions


                                      Pressure       3 ~ 5 bar
      Powder Metallurgy Alloy Steel
                Ring
                                      Quantity   20~25 m3 / h Stand

                                      Pressure       4 ~ 6 bar
                       T.C
                       Ring
                                      Quantity   25~30 m3 / h Stand

                                                           bar:1000hPa




Daewha Alloytech Co.,Ltd.                                         www.millroll.com
Thanks for your attention



                            TEL : 82-31 - 355 - 7347
                            FAX : 82-31 - 355 - 7352




Daewha Alloytech Co.,Ltd.                               www.millroll.com

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FT-9 Braking Pinch Rolls from Project Sales Corp

  • 1. Powder Metallurgy Alloy Steel ( FT-9, FT-10, FT-23)
  • 2. Contents INTRODUCTION HIP (Hip Isostatic Pressing) Powder Metallurgy Process Chemical Composition & Mechanical Properties Mechanical Properties Comparison Characteristics & Strengths Assembly Process Cooling Condition Daewha Alloytech Co.,Ltd. www.millroll.com
  • 3. Introduction FT-9, FT-10, and FT-23 is Powder Metallurgy Alloy Steel made by the Daewha Alloytech Powder Metallurgy Process (Canning HIP). They provide superior wear resistance while maintaining toughness and fabrication characteristics comparable to Rolling Steel such as D2, M2. Mill rolls, Pinch rolls, Guider rollers, Table roller for Cold/Hot Rolling is superior to general Rolling and Casting steels in improving wear-resistance for above products. Presently, It is widely used in domestic and overseas markets. FT-9 : SVCR-9(USA, Sintermet), CPM-9V(USA, Crucible) Overseas FT-10 : CPM-10V(USA, Crucible) similar material FT-23 : ASP-23(France, Erasteel) Structure Comparison of Carbide Pictures Rolling HSS(SKH-51) FT-9 Daewha Alloytech Co.,Ltd. www.millroll.com
  • 4. HIP (Hot Isostatic Pressing) HIP (Hot Isostatic Pressing) Hot Isostatic Pressing is a method by which a workpiece is processed under the simultaneous application of high-pressure gas and high- temperature. HIP can solve many technical problems which were impossible to solve by conventional processes. Specification Maker Kobe Steel Press frame type Press Proper Type Multiple steel plate yoke type Maximum working pressure 118 MPa (17,115 Psi) Loading style Bottom loading Furnace Type Graphite, three zone Maximum working Temperature 1500℃ Process gas Argon Furnace size Φ600mm × 1,300mm Product / Product basket (Crucible) size Φ550mm × 1,300mm Daewha Alloytech Co.,Ltd. www.millroll.com
  • 5. Powder Metallurgy Process Powder Metallurgy Process Atomization Canning, Degassing HIP Powder Metallurgy Alloy Steel The shapes of materials by Canning HIP Single Ring Material Powder Metal + Steel Bonding Single Square Material Single Rods Material Daewha Alloytech Co.,Ltd. www.millroll.com
  • 6. Chemical composition & Mechanical properties Chemical Composition(wt%) Materials C Cr Mo V W Fe FT-9 1.85 5.25 1.30 9.00 - Bal FT-10 2.45 5.30 1.30 9.50 - Bal FT-23 1.30 4.20 5.00 3.10 6.30 Bal Physical / Mechanical Properties Classification FT-9 FT-10 FT-23 Density (g/cm3) 7.45 7.45 8.00 Annealed 25~29 25~29 20~24 Hardness(HrC) Hardened 54~58 60~64 60~66 Transverse Rupture Strength (Kg/mm2) 600~620 610~630 570~600 Modulus of Elasticity (GPa) 221 221 207 Tensile Strength (Kg/mm2) 95~110 95~110 Daewha Alloytech Co.,Ltd. www.millroll.com
  • 7. Wear-Resistance & Toughness Comparison Daewha Alloytech Co.,Ltd. www.millroll.com
  • 8. Applications ⊙ Wire rod Mills in Intermediate stands, Mill rolls in Finishing stands Round Bar/Re-Bar/other Bar Mills in Intermediate stands, Mill rolls in Finishing stands Being used to Oval, Round, Angle, Profile, Slit, Dog bone, etc. ⊙ Ring-Type Mill roll, Kocks Roll, Pinch Roller, Sizing Roller, Guide Roller, and Rollers for transmission ⊙ Material: Square, Round Bar, Rod Daewha Alloytech Co.,Ltd. www.millroll.com
  • 9. Applications ⊙ Composite Roll -Assemble Method : Hydraulic Method (1800~2300Bar) + Mechanical Method (Key, Lock Nut) -Roll Ring : FT-9, FT-10, FT-23 (Powder Metallurgy Steel) Tungsten Carbide, RESISTAR ® (Casting HSS) FT-1(Titanium Carbide) -Shaft : Forged SNCM, SCM, SUS (Optional) -Clamping System : SCM440 Powder metal ⊙ Braking Pinch Roll -FT-9 + Mild Steel -Canning HIP Mild Steel Daewha Alloytech Co.,Ltd. www.millroll.com
  • 10. Characteristics & Strengths ⊙ Superior wear-resistance: 4~6times vs DCI, 2~3times vs HSS, 4~6times vs Tool Steel ⊙ Materials without porosity by HIP (Hot Isostatic Press) ⊙ Possible to produce (Mild steel+FT-9 or FT-10 or FT-23) and economical and easy for assembly. Applicable to the part of use. ⊙ Minute compound Carbides are distributed equally. Improvements to Toughness, Wear-resistance, Yield hardness, and Anti-corrosion. ⊙ Keeping Wear-resistance, Toughness, and Hardness up to 500℃, Minimize crack ⊙ Sintering manufacture with Alloyed Powder atomized: Protection for one side wear of rolls and roll marking (Good shape of wear). ⊙ Similar Hardness to Casting HSS with almost same condition of Heat Treatment. But Heat Treatment transform and low thermal expansion coefficient. ⊙ Excellent effect versus cost (Reduction effect of repair time and cost) ⊙ Easy reprocessing and remachining versus DCI and HSS. (Approx. more than 15%) ⊙ Lathe and CNC Machining with ceramic, CBN bite(0.5~2mm remachining) Daewha Alloytech Co.,Ltd. www.millroll.com
  • 11. Assembly Process Fixing Shaft and Inserting Rings Rings inserting completed Hydro ring, unit setup Oil pressure supply inserting Spacer and inserting O-ring and tightening (2,000 bar) Fixing Shaft and Protection- Heating for Shrink Fit of rings and Ring Shrink Fit Rings cooling And Application key-Inserting Pulling it out of the furnace Tightening with a Jig Daewha Alloytech Co.,Ltd. www.millroll.com
  • 12. Cooling Conditions Pressure 3 ~ 5 bar Powder Metallurgy Alloy Steel Ring Quantity 20~25 m3 / h Stand Pressure 4 ~ 6 bar T.C Ring Quantity 25~30 m3 / h Stand bar:1000hPa Daewha Alloytech Co.,Ltd. www.millroll.com
  • 13. Thanks for your attention TEL : 82-31 - 355 - 7347 FAX : 82-31 - 355 - 7352 Daewha Alloytech Co.,Ltd. www.millroll.com