The document provides an overview of garment styles, fabrics, defects, and the production process. It discusses common styles for tops and bottoms and introduces knitted and woven fabrics. The production process includes cutting, sewing, packing, and quality inspection. Defects are categorized for spinning, knitting, dyeing, embellishments, trims, and sewing. Specific defect types are defined with images like holes, runs, stains, and broken stitches. Quality inspection involves checking for defects, measurements, and compliance with buyer requirements.
17. Flow Chart of Textile IndustryFlow Chart of Textile Industry
Fabric
Cutting
Finishing
Sewing
Packing
Dyeing
18. QualityQuality
““ To make garment according to buyersTo make garment according to buyers
requirement.requirement. ””
Make garments free of any defects.Make garments free of any defects.
Keep garment measurements according to buyerKeep garment measurements according to buyer’’s requirement.s requirement.
Make garment aesthetically goodMake garment aesthetically good..
20. Wale
“Columns of knitted loops
along the length of fabric”
Unit: Wales / cm
Knitted fabric:Knitted fabric:
•• CourseCourse
““Rows of knitted loopsRows of knitted loops
across the width of fabricacross the width of fabric””
Unit: Course / cmUnit: Course / cm
22. Woven fabric:Woven fabric: weaving is the process of interlacingweaving is the process of interlacing
two or more yarns at right angels to each other to produce woventwo or more yarns at right angels to each other to produce woven
fabicfabic..
The yarn whichThe yarn which
run in the lengthrun in the length
wise direction arewise direction are
called warp (End)called warp (End)
.While those.While those
which run crosswhich run cross
wise are calledwise are called
Filling or weftFilling or weft
(Pick).(Pick).
25. Contents of cutting processContents of cutting process
•• Introduction of patternsIntroduction of patterns
•• Understanding of lay plans and consumptionUnderstanding of lay plans and consumption
•• Spreading TechniquesSpreading Techniques
•• cutting techniques and equipmentcutting techniques and equipment
26. Cutting Flow chartCutting Flow chart
Fabric
receiving
Trim sheet
making
(roll to roll)
Mock ups
verification
Lot to lot
Continuity shade
cards making
Lot to lot
Cutting plans
gives to master
Lay spreading
Specs &
consumption
Random cutting
audit
Bundling
In house
embellishments
100 % cut
panel audit
Induction in
Sewing
commercial
embellishments
Re bundling
38. Importance of packing inspectionImportance of packing inspection
Packing inspection is an important part of qualityPacking inspection is an important part of quality
assurance system.assurance system.
Packing indicates how many product will be shippedPacking indicates how many product will be shipped
together in the same box or container.together in the same box or container.
Some critical buyerSome critical buyer’’s have very specific requirement fors have very specific requirement for
packaging because of their automation systems and thepackaging because of their automation systems and the
number of items that are processed on a daily basis.number of items that are processed on a daily basis.
39. Importance of packing inspectionImportance of packing inspection
For exampleFor example
Some buyer required carton bar code sticker on end portion ofSome buyer required carton bar code sticker on end portion of
carton or side portion of carton according to ware housecarton or side portion of carton according to ware house
requirement and buyer can reject the shipment due to wrong orrequirement and buyer can reject the shipment due to wrong or
unreadable barcode stickers.unreadable barcode stickers.
Buyers can reject whole shipment because of wrong packaging.Buyers can reject whole shipment because of wrong packaging.
41. Garment presentation inspectionGarment presentation inspection
The following are the inspection points for garmentThe following are the inspection points for garment
presentation.presentation.
Garment balancingGarment balancing
a) Even shouldersa) Even shoulders
b) Even sleevesb) Even sleeves
c) Even armholesc) Even armholes
d) Even Under armsd) Even Under arms
e) Even sidese) Even sides
f ) Even sleeve / cuff openingf ) Even sleeve / cuff opening
g) Even side ventsg) Even side vents
42. Garment presentation inspectionGarment presentation inspection
Garment pressingGarment pressing
a) No wrinklesa) No wrinkles
b) No iron marksb) No iron marks
c) No press folding marksc) No press folding marks
Garment shapeGarment shape
a) Even neck / collar shapea) Even neck / collar shape
b) Even arm hole shapeb) Even arm hole shape
c) even back moon shapec) even back moon shape
d) Even hem bottom shaped) Even hem bottom shape
43. Final inspectionFinal inspection
•• Check packingCheck packing
•• Choose samplesChoose samples
•• Check against style sheetCheck against style sheet
•• Check against approvalsCheck against approvals
•• Check garment QualityCheck garment Quality
•• Check garment measurements.Check garment measurements.
•• Make inspection report.Make inspection report.
47. AQL introductionAQL introduction
AQL stands for Acceptance Quality Levels.AQL stands for Acceptance Quality Levels.
1) Lot size : Quantity of garment presented for inspection.1) Lot size : Quantity of garment presented for inspection.
2) Sample size : Selected number of garment for inspection.2) Sample size : Selected number of garment for inspection.
3) Acceptance : No of defective garments up to which shipment3) Acceptance : No of defective garments up to which shipment is pass.is pass.
4) Rejection : No of defective garments from which shipment is4) Rejection : No of defective garments from which shipment is fail.fail.
Sample size for a given lot size will change with the change ofSample size for a given lot size will change with the change of levels. Thelevels. The
acceptance and rejection levels will also change according to leacceptance and rejection levels will also change according to levels.vels.
The AQL levels for inThe AQL levels for in--line, during production and final inspections forline, during production and final inspections for
different buyers can be different.different buyers can be different.
48. Types of DefectsTypes of Defects
A.A. Spinning DefectsSpinning Defects
B.B. Knitting and Weaving DefectsKnitting and Weaving Defects
C.C. Dyeing/Finishing DefectsDyeing/Finishing Defects
D.D. Embellishment DefectsEmbellishment Defects
E.E. Trims DefectsTrims Defects
F.F. Stitching DefectsStitching Defects
96. NegligenceNegligence
Strip mismatchingStrip mismatching
Uneven hemUneven hem
Inconsistent stitch countInconsistent stitch count
Excess / Less seam allowanceExcess / Less seam allowance
Incorrect placement of componentIncorrect placement of component
Incorrect color combinationIncorrect color combination
Untrimmed threadsUntrimmed threads
Construction not as specifiedConstruction not as specified
Sewing problemsSewing problems
