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ZENITH
INSPECTION SERVICES



NDT Training Programs




OUR VISION YOUR FUTURE
We Train Our Students With The Same Care As We Hire Them Ourselves
INTRO TO NDT                              OUR MISSION
The American Society of Mechanical        To provide technological industries
Engineers defines Nondestructive          with qualified, certifiable
Testing as the development and            Nondestructive Technicians and
application to technical methods to       Quality Control Inspectors to an
examine materials or components in        Industry that is suffering the loss by
ways that do not impair future            an aging work force
usefulness and serviceability in
order to detect, measure and
evaluate flaws: to assess integrity,      TRAINING PROGRAMMES
properties and composition and to          ASNT NDT Level I

measuregeometrical characteristics.        ASNT NDT Level II

NDT is an exciting and challenging         ASNT NDT Level III (refresher course)
                                                                                       INSTRUCTOR
career Field. Society relies very         - CSWIP & AWS Welding Inspector              Our instructors not only are
heavily on NDT technology to keep           Preparatory Course                         trained in their respective and
it as safe a place to live as possible.                                                associated fields, they also have
A great deal of responsibility is         PROGRAMME STRUCTURE                          years of wide ranging experience
placed in the hands of NDT                Our courses are based heavily on             as a result of interfacing with
technicians and engineers who keep        practical exercises, which when              national and international
or aircrafts, trains, and automobiles     combined with the recording, reporting       clientele. Dedication is foremost in
operating safely: our pipelines and       and answering of quizzes, results in the     our philosophy and our instructors
chemical plants from leaking; and         understanding of a specific syllabus         will allocate the additional time
our theme park rides and bridges          segment. Up front lecturing is reduced       necessary to ensure that all
from     collapsing.     Today    NDT     to a minimum and the emphasis is on          students comprehend the
technology is used by a wide variety      training to the precise, specific needs of   information being presented to
of industries as the work increases       the individual. Exercises are regularly      become competent with the
to keep product quality high and          backed up by the tutor, and all teaching     NDT/QC methods.
scrap rates low                           is backed up by texts
                                                                                       LOCATIONS
SUITABLE FOR                                                                           ZENITH INSPECTION SERVICES
All staff who needs basic training in                                                  provides training and examination
material inspection coupled with a                                                     services via its network of offices
qualification in this field. All NDT                                                   and training centers and agents
personnel, inspectors and                                                              nationwide. Our Training centers
technicians engaged in, or                                                             are
responsible for, inspection of                                                            Navi Mumbai
castings, forgings, welding or                                                            Thane, Maharashtra
fabricated items during manufacture                                                       Panjim, Goa
or in-service. Quality control and                                                        Ashok Nagar, Bangalore
assurance staff and supervisor                                                            Hi-tech City, Hyderabad
personal who are related to Quality                                                       Vizag
assurance and control                                                                     Trivindram,Kerala

                                                                                       OTHER TRAINING OPTIONS
APPLICABLE SECTORS
Courses and examinations are              HANDS-ON-TRAINING
designed to service all key industry      An essential part of the hands-on            Standard courses are scheduled at
sectors including oil and gas,            training is the inspection of components     all. ZENITH INSPECTION SERVICES
aerospace, construction, power,           that exhibit defects likely to be found in   venues and tailor-made training can
automotive and all courses are            the Fabrication industry. NDT inspection     be arranged to suit particular
supported by internationally              training has accumulated an extensive        needs. . ZENITH INSPECTION
recognized certification. ZENITH          range of Defective samples that truly        SERVICES offers complete flexibility
INSPECTION SERVICES counts                represent the Fabrication sector. These      enabling courses to be matched to
amongst its customers some of the         include samples related to aircraft          your personal, industry or company
most influential companies on the         production such as welds, castings,          requirements. Should you have a
globe.                                    forgings samples related to in-service       request for training outside of this
                                          structures and components including          schedule or at a different location;
                                          corrosion, fatigue, stress corrosion and     ZENITH INSPECTION SERVICEST
                                          erosion.                                     will meet that demand. See our
                                                                                       custom training programs section
                                                                                       for further details.




    We Train Our Students With The Same Care As We Hire Them Ourselves
VISUAL TESTING                     LIQUID PENETRANT TESTING                MAGNETIC PARTICLE TESTING

Visual testing is a non            This method involves applying a         Magnetic Particle Inspection
destructive testing method by      visible or fluorescent dye to the       involves the magnetization of a
which reflected or transmitted     surface. The dye enters the             component, followed by the
light from a test object is        discontinuities via capillary action.   application of ferromagnetic
imaged with a light sensitive      The method can be applied to any        particles. The particles align along
device (e.g. the human eye!).      non-absorbent material with             discontinuities in the surface, or
                                   uncoated surfaces.                      shallow sub-surface
                                                                           discontinuities. This method is
Level 1:
                                                                           used to test welds, castings, and
General Theory:                    General Theory:
                                                                           forgings for surface or subsurface
- Introduction                     - Principles of Penetrant Inspection
                                                                           defects; however it can only be
- Definitions                      - Equipment and Materials
                                                                           used on ferromagnetic metals.
- Fundamentals                     - Methods of Assessing Sensitivity
- Equipment (as applicable)        and Control Testing
                                                                           Level 1:
- Employer-Defined Applications    - Preparation for Testing
                                                                           General Theory:
- Visual Testing to Specific       - Testing Technique
                                                                           - Principles of Magnetic Particle
Procedures                         - Post Test Procedures
                                                                           Inspection
- Safety Precautions               - Safety Precautions
                                                                           - Methods of Magnetization
                                                                           - Inspection and Detection of
Specific Theory:                   Specific Theory:
                                                                           Indications
Application of the Method and      Application of the Method and use
                                                                           - Checks and Calibrations
use of Codes, Specifications and   of Codes, Specifications and
                                                                           - Equipment
Procedures, applicable to the      Procedures, applicable to the
                                                                           - Test Procedures
Company, including the relevant    Company, including the relevant
                                                                           - Detectability of Defects
control checks.                    control checks.
                                                                           - Standards and Specifications
                                                                           - Safety Precautions.
Level 2:                           Level 2:
In addition to Level 1:            In addition to Level 1:                 Specific Theory:
General Theory:                    General Theory:                         Application of the Method and use
- Review of Level 1                - Testing Procedures                    of Codes, Specifications and
- Vision                           - Detectability of Defects              Procedures, applicable to the
- Lighting                         - Interpretation and Reporting          Company, including the relevant
- Material attributes              - Post Test Procedures                  control checks.
- Environmental and                - Safety Precautions
Physiological Factors              - Basic Production (Crude and           Level 2:
- Visual Perception                Finished Products)                      In addition to Level 1:
- Equipment                        - Basic Casting Production Methods      General Theory:
- Employer-Defined Applications    (Finished Products)                     - Testing Procedures
- Acceptance/Rejection Criteria    - Wrought Products Forming              - Detectability of Defects
- Recording and Reporting          Processes                               - Interpretation and Reporting
                                   - Basic Welding Processes               - Post Test Procedures
Specific Theory:
                                                                           - Basic Production - Crude and
Application of the Method to the   Specific Theory:                        Finished Products
Specific requirements of the       Application of the Method to the        - Basic Casting Production
Company, in particular making      Specific requirements of the            Methods - Finished Products
reference to those Codes,          Company, in particular making           - Wrought Products Forming
Specifications and Procedures      reference to those Codes,               Processes
used by the Company, including     Specifications and Procedures used      - Basic Welding Processes
the relevant control checks.       by the Company, including the           - Safety Precautions
                                   relevant control checks.
                                                                           Specific Theory:
                                                                           Application of the Method to the
                                                                           Specific requirements of the
                                                                           Company, in particular making
                                                                           reference to those Codes,
                                                                           Specifications and Procedures
                                                                           used by the Company, including
                                                                           the relevant control checks.




 We Train Our Students With The Same Care As We Hire Them Ourselves
ULTRASONIC TESTING                    EDDY CURRENT TESTING                        PHASED ARRAY INSPECTION

High frequency sound pulses are       If a magnetic field cuts through a          Phased array technology is the
emitted from a transducer above       sample of metal that is not connected       ability to modify electronically
a sample. The sound waves             to a circuit, an 'Eddy Current' is          the acoustic probe
propagate through the sample,         produced. This eddy current is localized    characteristics. Probe
and reflect at interfaces. The        in the metal, and has a flow pattern.       modifications are performed by
reflected waves are monitored         The flow pattern is disturbed by            introducing time shifts in the
using a detector above the            discontinuities from the surface to a       signals sent to and received
sample. The thickness of the          shallow depth of penetration. The           from individual elements of an
sample, and the depth and type        method is quick and very sensitive. No      array probe. Any ultrasonic
of flaw can be ascertained using      contact with the metal is required.         techniques for flaw detection
this method. The method can be        Level 1                                     and sizing can be applied using
applied to most materials if sound    General Theory:                             phased-array probes. Phased
transmission is good. Quick high      - Brief History of Testing                  array provides high speed
sensitive results are obtained. The   - Basic Principles of Testing               electronic scanning without
testing is carried out from one       - Generation of eddy currents by means      moving parts, improved
side of the sample only.              of an AC field                              inspection capabilities through
                                      - Effect of fields created by eddy          software control of beam
Level 1:                              currents                                    characteristics, inspection with
                                      - Effect of change of impedance on          multiple angles with a single
General Theory:                       instrumentation                             electronically controlled probe,
                                      - Terminology and units                     many configurations; P/E, T/R,
                                      - Principles of magnetisation.              TOFD and Tandem, and greater
Principles of Ultrasonic Testing
                                      - Magnetisation - electromagnetism          flexibility for inspection of
- Equipment
                                      theory                                      complex geometries (optimized
- Testing Techniques
                                      - Flux leakage theory and principle         focusing and optimized beam
- Calibration of Testing Systems
                                      - Readout Mechanism                         angle).Phased array can be
                                      - Types of Eddy Current Sensing             used for the following
Sector Specific Theory:
                                      Elements                                    applications; raw material
- Detectability of Defects
                                      - Types of Flux Leakage Sensing             production, aircraft, naval,
- Factors Affecting the
                                      Elements                                    power generation,
Performance of the Ultrasonic
                                      - Safety as applicable to Eddy Current      petrochemical and anything else
Test
                                      Testing and Electrical Safety.              that currently applies pulse-
- Codes of Practice and Standards
                                                                                  echo testing.
- Conducting and Recording the
                                      Specific Theory:
Test
                                      Application of the Method and use of        Level 2:
                                      Codes, Specifications and Procedures,       General Theory:
Level 2:                              applicable to the Company, including        - Principles of phased array
General Theory:                       the relevant control checks.                probes
- Principles of Ultrasonic Testing
                                                                                  - Principles of inspection
- Equipment
                                      Level 2                                     sensitivity
- Testing Techniques
                                      In addition to Level 1:                     - Phased Array Instrument
- Calibration of Testing Systems
                                      General Theory:                             - Scanning with phased array
                                                                                  probes
Sector Specific Theory:
                                      - Factors that affect Coil Impedance        - Calibration and checks
- Detect ability of Defects
                                      - Factors that affect Flux Leakage Fields   - Software for data collection
- Factors Affecting the
                                      - Signal-to-Noise Ratio                     and data analysis
Performance of the Ultrasonic
                                      - Selection of Test Frequency               - Principles of data analysis
Test
                                      - Selection of Method of Magnetization      - Software familiarity
- Codes of Practice and Standards
                                      for Flux                                    - Use of software tools for
- Conducting and Recording the
                                      - Leakage Testing                           defect detection and sizing
Test
                                      - Coupling                                  - Data analysis
- Interpretation of Test Results
                                      - Field Strength and Its Selection          - Procedures for verification of
- Product Technology Theory
                                      - Field Orientation for Flux Leakage Test   flaw existence and position
                                      - Instrument Design Consideration           - Reporting
                                      - Safety as applicable to Eddy Current
                                      Testing and Electrical Safety

                                      Specific Theory:
                                      Application of the Method to the Specific
                                      requirements of the Company, in
                                      particular making reference to those
                                      Codes, Specifications and Procedures
                                      used by the Company, including the
                                      relevant control checks.

        We Train Our Students With The Same Care As We Hire Them Ourselves
RADIOGRAPHY TESTING                          RADIOGRAPHIC INTERPRETATION                  TIME OF FLIGHT DIFFRACTION
                                                                                          ToFD theory and principles of
Radiographic Testing (RT) involves the       In addition to producing high quality        diffraction, ToFD hardware ( pulsers,
use of penetrating X or Gamma radiation      radiographs the radiographer must also       receivers, motor control, encoders),
to examine parts and products for            be skilled in radiographic                   ToFD data acquisition and
imperfections. An X-Ray Machine or           interpretation. Interpretation of            interpretation, ToFD techniques, ToFD
Radioactive Isotope is used as a source of   radiographs takes place in three basic       applications, equipment selection,
radiation. Radiation is directed through a   steps: Detection, Interpretation,            calibration and optimization,
part and onto a film. When the film is       Evaluation This course is suitable for       optimizing PCS and angles, flaw
developed, a Shadow image is obtained        Radiographers, inspectors, engineers         location and sizing, limitations of
that shows the internal soundness of the     and surveyors who wish to interpret          detection and resolution, codes and
examined area. Possible imperfections        radiographs but have little or no            standards, reporting.
show up as density changes in the film.      knowledge of the principles of
Level 1:                                     radiography                                  Objectives:
General Theory:
                                             Objective:
   Properties and production of X and                                                       to understand the theoretical
    gamma rays                                  To explain the basic theory of               background and limitations of ToFD
   The formation of a latent image              radiography                                  applications
   Radiographic film                           To state basic radiation safety
   Development/processing                       principles                                  to correctly select probe/wedge to
                                                To explain principles relating to            examine welded butt joints
Specific Theory:                                 selection of films, energy levels and       to calibrate and set up the ToFD
Application of the Radiographic Testing          techniques
Method and use of codes, specifications         To recognize and differentiate               ultrasonic equipment
and procedures, applicable to the                between film faults and defect              to locate and evaluate flaws in the
company, including the relevant control          indications
                                                                                              weld body and HAZ
checks.                                         To evaluate radiographic sensitivity
                                                To state origins of defects                 to differentiate defects from
                                                 To interpret radiographs                     geometric features
Level 2:
                                             


General Theory: (In addition to the                                                          to analyze scan data for location
Level 1 syll.)                               Course Content:
                                                                                              and size of defects in typical welded
                                             Designed for personnel responsible for           butt joints
   The properties of X and gamma rays
                                             judging the quality of radiographs and
   Personnel protection and safety proc.                                                    to understand and apply digital
                                             reaching informed decisions, regarding
    Atomic structures
                                                                                              processing processes (SAFT,

                                             the identity and extent of the defects
   Generation of X-rays
                                             revealed. Training in radiographic               linearization, averaging, filters etc)
   Natural &artificial gamma radiation
                                             interpretation is in three optional parts.
    source                                                                                    to compile written instructions
                                             Part A provides essential knowledge on       
   Gamma ray equipment
                                             radiographic theory and practice to
   Radiographic film
                                             enable interpreters to judge
   Intensifying screens
                                             radiographic quality. Parts B and C
   Exposure charts
                                             concentrate on practical interpretation
   Characteristic curves
                                             of welds and castings respectively.
   Diagnostic film lengths
                                             Principles of X- and gamma-
   Exposure calculations
                                             radiography; equipment; safety;
   Techniques for weld radiography
                                             selection of films and screens;
   Darkroom procedures
                                             exposure; processing; characteristics
   Radiographic quality
                                             of the image; choice of technique;
   Introduction to the interpretation of
                                             relevant standards; sensitivity.
    radiographs
   Specifications and procedures
   Practical exercises

Specific Theory:
Application of the Radiographic Testing
Method to the specific requirements of the
company, in particular making reference
to those codes, specifications and
procedures used by the company,
including the relevant control checks.
Product technology for the relevant
sector, i.e. welds, castings, forgings.

.            We Train Our Students With The Same Care As We Hire Them Ourselves
VISUAL WELDING INSPECTOR                CSWIP/AWS WELDING INSPECTOR                   SPECIALIZED COURSES
                                        PREPARATORY COURSE
Course Content:                                                                       Basic  Ultrasonic       Inspection         of
                                        Course Content:                               Advanced
This welding inspection course
covers: visual inspection               The duties and responsibilities of a          Weld Inspection
procedures; relevant codes of           welding inspector; fusion welding             Welding flaw signatures, identification
practice, terms and definitions;        processes; typical weld defects; types        And sizing techniques, shear wave
                                        of steel; carbon-manganese, low alloy         DAC curve, AWS, documentation and
welding processes and typical
                                        and stainless steels; hardening of            Data storage
welding defects; weld                   steels; weld ability; heat treatment;
measurements; typical                   parent metal defects; visual inspection;      Thickness Gauge use and
documentation and requirements;         testing parent metals and welds;              application
                                        destructive tests; NDT techniques;            UT theory, thickness equipment and
practical inspection and reporting.
                                        welder and procedure approval; codes          Transducers, insp parameters, data
                                        and standards; outline of safe working        Collection and documentation
Objectives:                             practices; practice in examination
                                        questions; continuous and end-of-             Level III Exam preparation
                                        course assessment. In addition,               (Basic)
   to identify various weld
                                        candidates meeting the CSWIP                  Introduction to SNT-TC-1A,
    imperfections (defects)             requirements for eligibility complete the     familarization to codes& standards,
   to understand the relevant          relevant CSWIP examination on day 5.          Basic metallurgy, Ethics and
    welding technology related to                                                     responsibilities
    visual inspection                   Objectives:
                                                                                      Level III Exam preparation
   to understand the need for                                                        (Ultrasonic)
                                           to understand factors which influence
    documentation in welding                                                          Philosophy, theory, mathematics
                                            the quality of fusion welds in steels
   to be aware of codes and               to recognize characteristics of           Equipment, transducers
    standards related to inspection         commonly used welding processes in        Quality control, UT procedure familiar-
                                            relation to quality control               ization, and study recommendations
    requirements
                                            to interpret drawing instructions and
    to carry out inspection of parent
                                        

                                            symbols to ensure that specifications     Level III Exam preparation
    materials and consumables               are met                                   (Radiography Testing)
   to carry out visual inspection of      to set up and report on inspection of     Atomic theory, shielding and facility
                                            welds, macro sections and other           design, radiation sources, safety,
    welds, report on them and assess
                                            mechanical tests                          radiographic process, film interpretation
    their compliance with specified                                                   and RT procedure familiarization
                                           to assess and report on welds to
    acceptance criteria                     acceptance levels
   to pass the CSWIP 3.0 Visual           to confirm that incoming material         Level III Exam preparation
                                            meets stipulated requirements and         (Liquid penetrant testing)
    Welding Inspector qualification.
                                            recognize the effects on weld quality     Selection of pre-cleaning method
                                            of departure from specification           Penetrant properties, types of penetrant
Suitable for:                                                                         and developer, intro to specifications
                                           to be in a position to pass the Welding
                                            Inspector                                 and procedure writing and analysis,
Welders, operators, line inspectors                                                   review of LPT reports
and foremen who undertake visual
examination of welded joints;           Suitable for:                                 Level III Exam preparation
quality control staff associated with                                                 (Magnetic Particle testing)
welding; all staff who need basic       Welders, operators, line inspectors and       Intro to Magnetic theory, magnetic
training in welding inspection          foremen who undertake visual                  properties of materials, Equipment
coupled with a qualification in this    examination of welded joints; quality         calibration, intro to specifications and
field.                                  control staff associated with welding;        procedure writing and analysis, review
                                                                                      of MPT reports




            We Train Our Students With The Same Care As We Hire Them Ourselves
Tailor-Made Training Options

Evening classes:
We offer evening classes for the working class people which
enables them to take NDT training Programme with out altering
there working hours



Customized Training:
In our current climate where training budgets are being
Constantly cut, we are looking for our ways to make more
Affordable. We Are affording training Programme at your site
Which will take less Time away from the site, whole team can
Be trained at one time which will reduce all your costs



Blended Training:
Blended training combines classroom practical training
with CD-based training thus reducing travel costs
and time away from work


Distance Training
We also offer correspondence courses, where the learning is
done in your own time through training material mailed to you.
You will have to complete assignments and will be able to consult
our professionals for help. A correspondence course also credits
you train hours towards your certification.




Contact information and registration information

Contact Information
Mumbai    : +91-22-32224023 / +91-9867837710
Hyderabad : +91-9004168648
Goa       : +91-9867837710
E-mail     : zistrng@gmail.com
           : zisndt@gmail.com




                                        G-1, progressive villa–B, plot no-62, sector 19, CBD- Belapur
                                                         villa–        no-               CBD-
                                         Mumbai-        Tel+91-2232224023, Email:zisndt@gmail.com
                                    Navi Mumbai-400614, Tel+91-2232224023, Email:zisndt@gmail.com

 We Train Our Students With The Same Care As We Hire Them Ourselves

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ASNT LEVEL - II Institute in Mumbai(belapur/thane)

  • 1. ZENITH INSPECTION SERVICES NDT Training Programs OUR VISION YOUR FUTURE We Train Our Students With The Same Care As We Hire Them Ourselves
  • 2. INTRO TO NDT OUR MISSION The American Society of Mechanical To provide technological industries Engineers defines Nondestructive with qualified, certifiable Testing as the development and Nondestructive Technicians and application to technical methods to Quality Control Inspectors to an examine materials or components in Industry that is suffering the loss by ways that do not impair future an aging work force usefulness and serviceability in order to detect, measure and evaluate flaws: to assess integrity, TRAINING PROGRAMMES properties and composition and to  ASNT NDT Level I measuregeometrical characteristics.  ASNT NDT Level II NDT is an exciting and challenging  ASNT NDT Level III (refresher course) INSTRUCTOR career Field. Society relies very - CSWIP & AWS Welding Inspector Our instructors not only are heavily on NDT technology to keep Preparatory Course trained in their respective and it as safe a place to live as possible. associated fields, they also have A great deal of responsibility is PROGRAMME STRUCTURE years of wide ranging experience placed in the hands of NDT Our courses are based heavily on as a result of interfacing with technicians and engineers who keep practical exercises, which when national and international or aircrafts, trains, and automobiles combined with the recording, reporting clientele. Dedication is foremost in operating safely: our pipelines and and answering of quizzes, results in the our philosophy and our instructors chemical plants from leaking; and understanding of a specific syllabus will allocate the additional time our theme park rides and bridges segment. Up front lecturing is reduced necessary to ensure that all from collapsing. Today NDT to a minimum and the emphasis is on students comprehend the technology is used by a wide variety training to the precise, specific needs of information being presented to of industries as the work increases the individual. Exercises are regularly become competent with the to keep product quality high and backed up by the tutor, and all teaching NDT/QC methods. scrap rates low is backed up by texts LOCATIONS SUITABLE FOR ZENITH INSPECTION SERVICES All staff who needs basic training in provides training and examination material inspection coupled with a services via its network of offices qualification in this field. All NDT and training centers and agents personnel, inspectors and nationwide. Our Training centers technicians engaged in, or are responsible for, inspection of  Navi Mumbai castings, forgings, welding or  Thane, Maharashtra fabricated items during manufacture  Panjim, Goa or in-service. Quality control and  Ashok Nagar, Bangalore assurance staff and supervisor  Hi-tech City, Hyderabad personal who are related to Quality  Vizag assurance and control  Trivindram,Kerala OTHER TRAINING OPTIONS APPLICABLE SECTORS Courses and examinations are HANDS-ON-TRAINING designed to service all key industry An essential part of the hands-on Standard courses are scheduled at sectors including oil and gas, training is the inspection of components all. ZENITH INSPECTION SERVICES aerospace, construction, power, that exhibit defects likely to be found in venues and tailor-made training can automotive and all courses are the Fabrication industry. NDT inspection be arranged to suit particular supported by internationally training has accumulated an extensive needs. . ZENITH INSPECTION recognized certification. ZENITH range of Defective samples that truly SERVICES offers complete flexibility INSPECTION SERVICES counts represent the Fabrication sector. These enabling courses to be matched to amongst its customers some of the include samples related to aircraft your personal, industry or company most influential companies on the production such as welds, castings, requirements. Should you have a globe. forgings samples related to in-service request for training outside of this structures and components including schedule or at a different location; corrosion, fatigue, stress corrosion and ZENITH INSPECTION SERVICEST erosion. will meet that demand. See our custom training programs section for further details. We Train Our Students With The Same Care As We Hire Them Ourselves
  • 3. VISUAL TESTING LIQUID PENETRANT TESTING MAGNETIC PARTICLE TESTING Visual testing is a non This method involves applying a Magnetic Particle Inspection destructive testing method by visible or fluorescent dye to the involves the magnetization of a which reflected or transmitted surface. The dye enters the component, followed by the light from a test object is discontinuities via capillary action. application of ferromagnetic imaged with a light sensitive The method can be applied to any particles. The particles align along device (e.g. the human eye!). non-absorbent material with discontinuities in the surface, or uncoated surfaces. shallow sub-surface discontinuities. This method is Level 1: used to test welds, castings, and General Theory: General Theory: forgings for surface or subsurface - Introduction - Principles of Penetrant Inspection defects; however it can only be - Definitions - Equipment and Materials used on ferromagnetic metals. - Fundamentals - Methods of Assessing Sensitivity - Equipment (as applicable) and Control Testing Level 1: - Employer-Defined Applications - Preparation for Testing General Theory: - Visual Testing to Specific - Testing Technique - Principles of Magnetic Particle Procedures - Post Test Procedures Inspection - Safety Precautions - Safety Precautions - Methods of Magnetization - Inspection and Detection of Specific Theory: Specific Theory: Indications Application of the Method and Application of the Method and use - Checks and Calibrations use of Codes, Specifications and of Codes, Specifications and - Equipment Procedures, applicable to the Procedures, applicable to the - Test Procedures Company, including the relevant Company, including the relevant - Detectability of Defects control checks. control checks. - Standards and Specifications - Safety Precautions. Level 2: Level 2: In addition to Level 1: In addition to Level 1: Specific Theory: General Theory: General Theory: Application of the Method and use - Review of Level 1 - Testing Procedures of Codes, Specifications and - Vision - Detectability of Defects Procedures, applicable to the - Lighting - Interpretation and Reporting Company, including the relevant - Material attributes - Post Test Procedures control checks. - Environmental and - Safety Precautions Physiological Factors - Basic Production (Crude and Level 2: - Visual Perception Finished Products) In addition to Level 1: - Equipment - Basic Casting Production Methods General Theory: - Employer-Defined Applications (Finished Products) - Testing Procedures - Acceptance/Rejection Criteria - Wrought Products Forming - Detectability of Defects - Recording and Reporting Processes - Interpretation and Reporting - Basic Welding Processes - Post Test Procedures Specific Theory: - Basic Production - Crude and Application of the Method to the Specific Theory: Finished Products Specific requirements of the Application of the Method to the - Basic Casting Production Company, in particular making Specific requirements of the Methods - Finished Products reference to those Codes, Company, in particular making - Wrought Products Forming Specifications and Procedures reference to those Codes, Processes used by the Company, including Specifications and Procedures used - Basic Welding Processes the relevant control checks. by the Company, including the - Safety Precautions relevant control checks. Specific Theory: Application of the Method to the Specific requirements of the Company, in particular making reference to those Codes, Specifications and Procedures used by the Company, including the relevant control checks. We Train Our Students With The Same Care As We Hire Them Ourselves
  • 4. ULTRASONIC TESTING EDDY CURRENT TESTING PHASED ARRAY INSPECTION High frequency sound pulses are If a magnetic field cuts through a Phased array technology is the emitted from a transducer above sample of metal that is not connected ability to modify electronically a sample. The sound waves to a circuit, an 'Eddy Current' is the acoustic probe propagate through the sample, produced. This eddy current is localized characteristics. Probe and reflect at interfaces. The in the metal, and has a flow pattern. modifications are performed by reflected waves are monitored The flow pattern is disturbed by introducing time shifts in the using a detector above the discontinuities from the surface to a signals sent to and received sample. The thickness of the shallow depth of penetration. The from individual elements of an sample, and the depth and type method is quick and very sensitive. No array probe. Any ultrasonic of flaw can be ascertained using contact with the metal is required. techniques for flaw detection this method. The method can be Level 1 and sizing can be applied using applied to most materials if sound General Theory: phased-array probes. Phased transmission is good. Quick high - Brief History of Testing array provides high speed sensitive results are obtained. The - Basic Principles of Testing electronic scanning without testing is carried out from one - Generation of eddy currents by means moving parts, improved side of the sample only. of an AC field inspection capabilities through - Effect of fields created by eddy software control of beam Level 1: currents characteristics, inspection with - Effect of change of impedance on multiple angles with a single General Theory: instrumentation electronically controlled probe, - Terminology and units many configurations; P/E, T/R, - Principles of magnetisation. TOFD and Tandem, and greater Principles of Ultrasonic Testing - Magnetisation - electromagnetism flexibility for inspection of - Equipment theory complex geometries (optimized - Testing Techniques - Flux leakage theory and principle focusing and optimized beam - Calibration of Testing Systems - Readout Mechanism angle).Phased array can be - Types of Eddy Current Sensing used for the following Sector Specific Theory: Elements applications; raw material - Detectability of Defects - Types of Flux Leakage Sensing production, aircraft, naval, - Factors Affecting the Elements power generation, Performance of the Ultrasonic - Safety as applicable to Eddy Current petrochemical and anything else Test Testing and Electrical Safety. that currently applies pulse- - Codes of Practice and Standards echo testing. - Conducting and Recording the Specific Theory: Test Application of the Method and use of Level 2: Codes, Specifications and Procedures, General Theory: Level 2: applicable to the Company, including - Principles of phased array General Theory: the relevant control checks. probes - Principles of Ultrasonic Testing - Principles of inspection - Equipment Level 2 sensitivity - Testing Techniques In addition to Level 1: - Phased Array Instrument - Calibration of Testing Systems General Theory: - Scanning with phased array probes Sector Specific Theory: - Factors that affect Coil Impedance - Calibration and checks - Detect ability of Defects - Factors that affect Flux Leakage Fields - Software for data collection - Factors Affecting the - Signal-to-Noise Ratio and data analysis Performance of the Ultrasonic - Selection of Test Frequency - Principles of data analysis Test - Selection of Method of Magnetization - Software familiarity - Codes of Practice and Standards for Flux - Use of software tools for - Conducting and Recording the - Leakage Testing defect detection and sizing Test - Coupling - Data analysis - Interpretation of Test Results - Field Strength and Its Selection - Procedures for verification of - Product Technology Theory - Field Orientation for Flux Leakage Test flaw existence and position - Instrument Design Consideration - Reporting - Safety as applicable to Eddy Current Testing and Electrical Safety Specific Theory: Application of the Method to the Specific requirements of the Company, in particular making reference to those Codes, Specifications and Procedures used by the Company, including the relevant control checks. We Train Our Students With The Same Care As We Hire Them Ourselves
  • 5. RADIOGRAPHY TESTING RADIOGRAPHIC INTERPRETATION TIME OF FLIGHT DIFFRACTION ToFD theory and principles of Radiographic Testing (RT) involves the In addition to producing high quality diffraction, ToFD hardware ( pulsers, use of penetrating X or Gamma radiation radiographs the radiographer must also receivers, motor control, encoders), to examine parts and products for be skilled in radiographic ToFD data acquisition and imperfections. An X-Ray Machine or interpretation. Interpretation of interpretation, ToFD techniques, ToFD Radioactive Isotope is used as a source of radiographs takes place in three basic applications, equipment selection, radiation. Radiation is directed through a steps: Detection, Interpretation, calibration and optimization, part and onto a film. When the film is Evaluation This course is suitable for optimizing PCS and angles, flaw developed, a Shadow image is obtained Radiographers, inspectors, engineers location and sizing, limitations of that shows the internal soundness of the and surveyors who wish to interpret detection and resolution, codes and examined area. Possible imperfections radiographs but have little or no standards, reporting. show up as density changes in the film. knowledge of the principles of Level 1: radiography Objectives: General Theory: Objective:  Properties and production of X and  to understand the theoretical gamma rays  To explain the basic theory of background and limitations of ToFD  The formation of a latent image radiography applications  Radiographic film  To state basic radiation safety  Development/processing principles  to correctly select probe/wedge to  To explain principles relating to examine welded butt joints Specific Theory: selection of films, energy levels and  to calibrate and set up the ToFD Application of the Radiographic Testing techniques Method and use of codes, specifications  To recognize and differentiate ultrasonic equipment and procedures, applicable to the between film faults and defect  to locate and evaluate flaws in the company, including the relevant control indications weld body and HAZ checks.  To evaluate radiographic sensitivity  To state origins of defects  to differentiate defects from To interpret radiographs geometric features Level 2:  General Theory: (In addition to the  to analyze scan data for location Level 1 syll.) Course Content: and size of defects in typical welded Designed for personnel responsible for butt joints  The properties of X and gamma rays judging the quality of radiographs and  Personnel protection and safety proc.  to understand and apply digital reaching informed decisions, regarding Atomic structures processing processes (SAFT,  the identity and extent of the defects  Generation of X-rays revealed. Training in radiographic linearization, averaging, filters etc)  Natural &artificial gamma radiation interpretation is in three optional parts. source to compile written instructions Part A provides essential knowledge on   Gamma ray equipment radiographic theory and practice to  Radiographic film enable interpreters to judge  Intensifying screens radiographic quality. Parts B and C  Exposure charts concentrate on practical interpretation  Characteristic curves of welds and castings respectively.  Diagnostic film lengths Principles of X- and gamma-  Exposure calculations radiography; equipment; safety;  Techniques for weld radiography selection of films and screens;  Darkroom procedures exposure; processing; characteristics  Radiographic quality of the image; choice of technique;  Introduction to the interpretation of relevant standards; sensitivity. radiographs  Specifications and procedures  Practical exercises Specific Theory: Application of the Radiographic Testing Method to the specific requirements of the company, in particular making reference to those codes, specifications and procedures used by the company, including the relevant control checks. Product technology for the relevant sector, i.e. welds, castings, forgings. . We Train Our Students With The Same Care As We Hire Them Ourselves
  • 6. VISUAL WELDING INSPECTOR CSWIP/AWS WELDING INSPECTOR SPECIALIZED COURSES PREPARATORY COURSE Course Content: Basic Ultrasonic Inspection of Course Content: Advanced This welding inspection course covers: visual inspection The duties and responsibilities of a Weld Inspection procedures; relevant codes of welding inspector; fusion welding Welding flaw signatures, identification practice, terms and definitions; processes; typical weld defects; types And sizing techniques, shear wave of steel; carbon-manganese, low alloy DAC curve, AWS, documentation and welding processes and typical and stainless steels; hardening of Data storage welding defects; weld steels; weld ability; heat treatment; measurements; typical parent metal defects; visual inspection; Thickness Gauge use and documentation and requirements; testing parent metals and welds; application destructive tests; NDT techniques; UT theory, thickness equipment and practical inspection and reporting. welder and procedure approval; codes Transducers, insp parameters, data and standards; outline of safe working Collection and documentation Objectives: practices; practice in examination questions; continuous and end-of- Level III Exam preparation course assessment. In addition, (Basic)  to identify various weld candidates meeting the CSWIP Introduction to SNT-TC-1A, imperfections (defects) requirements for eligibility complete the familarization to codes& standards,  to understand the relevant relevant CSWIP examination on day 5. Basic metallurgy, Ethics and welding technology related to responsibilities visual inspection Objectives: Level III Exam preparation  to understand the need for (Ultrasonic)  to understand factors which influence documentation in welding Philosophy, theory, mathematics the quality of fusion welds in steels  to be aware of codes and  to recognize characteristics of Equipment, transducers standards related to inspection commonly used welding processes in Quality control, UT procedure familiar- relation to quality control ization, and study recommendations requirements to interpret drawing instructions and to carry out inspection of parent   symbols to ensure that specifications Level III Exam preparation materials and consumables are met (Radiography Testing)  to carry out visual inspection of  to set up and report on inspection of Atomic theory, shielding and facility welds, macro sections and other design, radiation sources, safety, welds, report on them and assess mechanical tests radiographic process, film interpretation their compliance with specified and RT procedure familiarization  to assess and report on welds to acceptance criteria acceptance levels  to pass the CSWIP 3.0 Visual  to confirm that incoming material Level III Exam preparation meets stipulated requirements and (Liquid penetrant testing) Welding Inspector qualification. recognize the effects on weld quality Selection of pre-cleaning method of departure from specification Penetrant properties, types of penetrant Suitable for: and developer, intro to specifications  to be in a position to pass the Welding Inspector and procedure writing and analysis, Welders, operators, line inspectors review of LPT reports and foremen who undertake visual examination of welded joints; Suitable for: Level III Exam preparation quality control staff associated with (Magnetic Particle testing) welding; all staff who need basic Welders, operators, line inspectors and Intro to Magnetic theory, magnetic training in welding inspection foremen who undertake visual properties of materials, Equipment coupled with a qualification in this examination of welded joints; quality calibration, intro to specifications and field. control staff associated with welding; procedure writing and analysis, review of MPT reports We Train Our Students With The Same Care As We Hire Them Ourselves
  • 7. Tailor-Made Training Options Evening classes: We offer evening classes for the working class people which enables them to take NDT training Programme with out altering there working hours Customized Training: In our current climate where training budgets are being Constantly cut, we are looking for our ways to make more Affordable. We Are affording training Programme at your site Which will take less Time away from the site, whole team can Be trained at one time which will reduce all your costs Blended Training: Blended training combines classroom practical training with CD-based training thus reducing travel costs and time away from work Distance Training We also offer correspondence courses, where the learning is done in your own time through training material mailed to you. You will have to complete assignments and will be able to consult our professionals for help. A correspondence course also credits you train hours towards your certification. Contact information and registration information Contact Information Mumbai : +91-22-32224023 / +91-9867837710 Hyderabad : +91-9004168648 Goa : +91-9867837710 E-mail : zistrng@gmail.com : zisndt@gmail.com G-1, progressive villa–B, plot no-62, sector 19, CBD- Belapur villa– no- CBD- Mumbai- Tel+91-2232224023, Email:zisndt@gmail.com Navi Mumbai-400614, Tel+91-2232224023, Email:zisndt@gmail.com We Train Our Students With The Same Care As We Hire Them Ourselves