Zenith Inspection Services and Institute of NDT
Is leading institute in India.
Has train more than 500 candidates from India and abroad.
We are known for our quality and fast services as per our clients requirement.
Clients profit is our business....
Quality has no finish line.
As our professional team international experience,We want our Indian clients to get benefited with competitive rates in India/Abroad
Shrikant.Wadkar
M- +91-9867837710
L - +91-32224023
E - zisndt@gmail.com
wadkar.shrikant@gmail.com
2. INTRO TO NDT OUR MISSION
The American Society of Mechanical To provide technological industries
Engineers defines Nondestructive with qualified, certifiable
Testing as the development and Nondestructive Technicians and
application to technical methods to Quality Control Inspectors to an
examine materials or components in Industry that is suffering the loss by
ways that do not impair future an aging work force
usefulness and serviceability in
order to detect, measure and
evaluate flaws: to assess integrity, TRAINING PROGRAMMES
properties and composition and to ASNT NDT Level I
measuregeometrical characteristics. ASNT NDT Level II
NDT is an exciting and challenging ASNT NDT Level III (refresher course)
INSTRUCTOR
career Field. Society relies very - CSWIP & AWS Welding Inspector Our instructors not only are
heavily on NDT technology to keep Preparatory Course trained in their respective and
it as safe a place to live as possible. associated fields, they also have
A great deal of responsibility is PROGRAMME STRUCTURE years of wide ranging experience
placed in the hands of NDT Our courses are based heavily on as a result of interfacing with
technicians and engineers who keep practical exercises, which when national and international
or aircrafts, trains, and automobiles combined with the recording, reporting clientele. Dedication is foremost in
operating safely: our pipelines and and answering of quizzes, results in the our philosophy and our instructors
chemical plants from leaking; and understanding of a specific syllabus will allocate the additional time
our theme park rides and bridges segment. Up front lecturing is reduced necessary to ensure that all
from collapsing. Today NDT to a minimum and the emphasis is on students comprehend the
technology is used by a wide variety training to the precise, specific needs of information being presented to
of industries as the work increases the individual. Exercises are regularly become competent with the
to keep product quality high and backed up by the tutor, and all teaching NDT/QC methods.
scrap rates low is backed up by texts
LOCATIONS
SUITABLE FOR ZENITH INSPECTION SERVICES
All staff who needs basic training in provides training and examination
material inspection coupled with a services via its network of offices
qualification in this field. All NDT and training centers and agents
personnel, inspectors and nationwide. Our Training centers
technicians engaged in, or are
responsible for, inspection of Navi Mumbai
castings, forgings, welding or Thane, Maharashtra
fabricated items during manufacture Panjim, Goa
or in-service. Quality control and Ashok Nagar, Bangalore
assurance staff and supervisor Hi-tech City, Hyderabad
personal who are related to Quality Vizag
assurance and control Trivindram,Kerala
OTHER TRAINING OPTIONS
APPLICABLE SECTORS
Courses and examinations are HANDS-ON-TRAINING
designed to service all key industry An essential part of the hands-on Standard courses are scheduled at
sectors including oil and gas, training is the inspection of components all. ZENITH INSPECTION SERVICES
aerospace, construction, power, that exhibit defects likely to be found in venues and tailor-made training can
automotive and all courses are the Fabrication industry. NDT inspection be arranged to suit particular
supported by internationally training has accumulated an extensive needs. . ZENITH INSPECTION
recognized certification. ZENITH range of Defective samples that truly SERVICES offers complete flexibility
INSPECTION SERVICES counts represent the Fabrication sector. These enabling courses to be matched to
amongst its customers some of the include samples related to aircraft your personal, industry or company
most influential companies on the production such as welds, castings, requirements. Should you have a
globe. forgings samples related to in-service request for training outside of this
structures and components including schedule or at a different location;
corrosion, fatigue, stress corrosion and ZENITH INSPECTION SERVICEST
erosion. will meet that demand. See our
custom training programs section
for further details.
We Train Our Students With The Same Care As We Hire Them Ourselves
3. VISUAL TESTING LIQUID PENETRANT TESTING MAGNETIC PARTICLE TESTING
Visual testing is a non This method involves applying a Magnetic Particle Inspection
destructive testing method by visible or fluorescent dye to the involves the magnetization of a
which reflected or transmitted surface. The dye enters the component, followed by the
light from a test object is discontinuities via capillary action. application of ferromagnetic
imaged with a light sensitive The method can be applied to any particles. The particles align along
device (e.g. the human eye!). non-absorbent material with discontinuities in the surface, or
uncoated surfaces. shallow sub-surface
discontinuities. This method is
Level 1:
used to test welds, castings, and
General Theory: General Theory:
forgings for surface or subsurface
- Introduction - Principles of Penetrant Inspection
defects; however it can only be
- Definitions - Equipment and Materials
used on ferromagnetic metals.
- Fundamentals - Methods of Assessing Sensitivity
- Equipment (as applicable) and Control Testing
Level 1:
- Employer-Defined Applications - Preparation for Testing
General Theory:
- Visual Testing to Specific - Testing Technique
- Principles of Magnetic Particle
Procedures - Post Test Procedures
Inspection
- Safety Precautions - Safety Precautions
- Methods of Magnetization
- Inspection and Detection of
Specific Theory: Specific Theory:
Indications
Application of the Method and Application of the Method and use
- Checks and Calibrations
use of Codes, Specifications and of Codes, Specifications and
- Equipment
Procedures, applicable to the Procedures, applicable to the
- Test Procedures
Company, including the relevant Company, including the relevant
- Detectability of Defects
control checks. control checks.
- Standards and Specifications
- Safety Precautions.
Level 2: Level 2:
In addition to Level 1: In addition to Level 1: Specific Theory:
General Theory: General Theory: Application of the Method and use
- Review of Level 1 - Testing Procedures of Codes, Specifications and
- Vision - Detectability of Defects Procedures, applicable to the
- Lighting - Interpretation and Reporting Company, including the relevant
- Material attributes - Post Test Procedures control checks.
- Environmental and - Safety Precautions
Physiological Factors - Basic Production (Crude and Level 2:
- Visual Perception Finished Products) In addition to Level 1:
- Equipment - Basic Casting Production Methods General Theory:
- Employer-Defined Applications (Finished Products) - Testing Procedures
- Acceptance/Rejection Criteria - Wrought Products Forming - Detectability of Defects
- Recording and Reporting Processes - Interpretation and Reporting
- Basic Welding Processes - Post Test Procedures
Specific Theory:
- Basic Production - Crude and
Application of the Method to the Specific Theory: Finished Products
Specific requirements of the Application of the Method to the - Basic Casting Production
Company, in particular making Specific requirements of the Methods - Finished Products
reference to those Codes, Company, in particular making - Wrought Products Forming
Specifications and Procedures reference to those Codes, Processes
used by the Company, including Specifications and Procedures used - Basic Welding Processes
the relevant control checks. by the Company, including the - Safety Precautions
relevant control checks.
Specific Theory:
Application of the Method to the
Specific requirements of the
Company, in particular making
reference to those Codes,
Specifications and Procedures
used by the Company, including
the relevant control checks.
We Train Our Students With The Same Care As We Hire Them Ourselves
4. ULTRASONIC TESTING EDDY CURRENT TESTING PHASED ARRAY INSPECTION
High frequency sound pulses are If a magnetic field cuts through a Phased array technology is the
emitted from a transducer above sample of metal that is not connected ability to modify electronically
a sample. The sound waves to a circuit, an 'Eddy Current' is the acoustic probe
propagate through the sample, produced. This eddy current is localized characteristics. Probe
and reflect at interfaces. The in the metal, and has a flow pattern. modifications are performed by
reflected waves are monitored The flow pattern is disturbed by introducing time shifts in the
using a detector above the discontinuities from the surface to a signals sent to and received
sample. The thickness of the shallow depth of penetration. The from individual elements of an
sample, and the depth and type method is quick and very sensitive. No array probe. Any ultrasonic
of flaw can be ascertained using contact with the metal is required. techniques for flaw detection
this method. The method can be Level 1 and sizing can be applied using
applied to most materials if sound General Theory: phased-array probes. Phased
transmission is good. Quick high - Brief History of Testing array provides high speed
sensitive results are obtained. The - Basic Principles of Testing electronic scanning without
testing is carried out from one - Generation of eddy currents by means moving parts, improved
side of the sample only. of an AC field inspection capabilities through
- Effect of fields created by eddy software control of beam
Level 1: currents characteristics, inspection with
- Effect of change of impedance on multiple angles with a single
General Theory: instrumentation electronically controlled probe,
- Terminology and units many configurations; P/E, T/R,
- Principles of magnetisation. TOFD and Tandem, and greater
Principles of Ultrasonic Testing
- Magnetisation - electromagnetism flexibility for inspection of
- Equipment
theory complex geometries (optimized
- Testing Techniques
- Flux leakage theory and principle focusing and optimized beam
- Calibration of Testing Systems
- Readout Mechanism angle).Phased array can be
- Types of Eddy Current Sensing used for the following
Sector Specific Theory:
Elements applications; raw material
- Detectability of Defects
- Types of Flux Leakage Sensing production, aircraft, naval,
- Factors Affecting the
Elements power generation,
Performance of the Ultrasonic
- Safety as applicable to Eddy Current petrochemical and anything else
Test
Testing and Electrical Safety. that currently applies pulse-
- Codes of Practice and Standards
echo testing.
- Conducting and Recording the
Specific Theory:
Test
Application of the Method and use of Level 2:
Codes, Specifications and Procedures, General Theory:
Level 2: applicable to the Company, including - Principles of phased array
General Theory: the relevant control checks. probes
- Principles of Ultrasonic Testing
- Principles of inspection
- Equipment
Level 2 sensitivity
- Testing Techniques
In addition to Level 1: - Phased Array Instrument
- Calibration of Testing Systems
General Theory: - Scanning with phased array
probes
Sector Specific Theory:
- Factors that affect Coil Impedance - Calibration and checks
- Detect ability of Defects
- Factors that affect Flux Leakage Fields - Software for data collection
- Factors Affecting the
- Signal-to-Noise Ratio and data analysis
Performance of the Ultrasonic
- Selection of Test Frequency - Principles of data analysis
Test
- Selection of Method of Magnetization - Software familiarity
- Codes of Practice and Standards
for Flux - Use of software tools for
- Conducting and Recording the
- Leakage Testing defect detection and sizing
Test
- Coupling - Data analysis
- Interpretation of Test Results
- Field Strength and Its Selection - Procedures for verification of
- Product Technology Theory
- Field Orientation for Flux Leakage Test flaw existence and position
- Instrument Design Consideration - Reporting
- Safety as applicable to Eddy Current
Testing and Electrical Safety
Specific Theory:
Application of the Method to the Specific
requirements of the Company, in
particular making reference to those
Codes, Specifications and Procedures
used by the Company, including the
relevant control checks.
We Train Our Students With The Same Care As We Hire Them Ourselves
5. RADIOGRAPHY TESTING RADIOGRAPHIC INTERPRETATION TIME OF FLIGHT DIFFRACTION
ToFD theory and principles of
Radiographic Testing (RT) involves the In addition to producing high quality diffraction, ToFD hardware ( pulsers,
use of penetrating X or Gamma radiation radiographs the radiographer must also receivers, motor control, encoders),
to examine parts and products for be skilled in radiographic ToFD data acquisition and
imperfections. An X-Ray Machine or interpretation. Interpretation of interpretation, ToFD techniques, ToFD
Radioactive Isotope is used as a source of radiographs takes place in three basic applications, equipment selection,
radiation. Radiation is directed through a steps: Detection, Interpretation, calibration and optimization,
part and onto a film. When the film is Evaluation This course is suitable for optimizing PCS and angles, flaw
developed, a Shadow image is obtained Radiographers, inspectors, engineers location and sizing, limitations of
that shows the internal soundness of the and surveyors who wish to interpret detection and resolution, codes and
examined area. Possible imperfections radiographs but have little or no standards, reporting.
show up as density changes in the film. knowledge of the principles of
Level 1: radiography Objectives:
General Theory:
Objective:
Properties and production of X and to understand the theoretical
gamma rays To explain the basic theory of background and limitations of ToFD
The formation of a latent image radiography applications
Radiographic film To state basic radiation safety
Development/processing principles to correctly select probe/wedge to
To explain principles relating to examine welded butt joints
Specific Theory: selection of films, energy levels and to calibrate and set up the ToFD
Application of the Radiographic Testing techniques
Method and use of codes, specifications To recognize and differentiate ultrasonic equipment
and procedures, applicable to the between film faults and defect to locate and evaluate flaws in the
company, including the relevant control indications
weld body and HAZ
checks. To evaluate radiographic sensitivity
To state origins of defects to differentiate defects from
To interpret radiographs geometric features
Level 2:
General Theory: (In addition to the to analyze scan data for location
Level 1 syll.) Course Content:
and size of defects in typical welded
Designed for personnel responsible for butt joints
The properties of X and gamma rays
judging the quality of radiographs and
Personnel protection and safety proc. to understand and apply digital
reaching informed decisions, regarding
Atomic structures
processing processes (SAFT,
the identity and extent of the defects
Generation of X-rays
revealed. Training in radiographic linearization, averaging, filters etc)
Natural &artificial gamma radiation
interpretation is in three optional parts.
source to compile written instructions
Part A provides essential knowledge on
Gamma ray equipment
radiographic theory and practice to
Radiographic film
enable interpreters to judge
Intensifying screens
radiographic quality. Parts B and C
Exposure charts
concentrate on practical interpretation
Characteristic curves
of welds and castings respectively.
Diagnostic film lengths
Principles of X- and gamma-
Exposure calculations
radiography; equipment; safety;
Techniques for weld radiography
selection of films and screens;
Darkroom procedures
exposure; processing; characteristics
Radiographic quality
of the image; choice of technique;
Introduction to the interpretation of
relevant standards; sensitivity.
radiographs
Specifications and procedures
Practical exercises
Specific Theory:
Application of the Radiographic Testing
Method to the specific requirements of the
company, in particular making reference
to those codes, specifications and
procedures used by the company,
including the relevant control checks.
Product technology for the relevant
sector, i.e. welds, castings, forgings.
. We Train Our Students With The Same Care As We Hire Them Ourselves
6. VISUAL WELDING INSPECTOR CSWIP/AWS WELDING INSPECTOR SPECIALIZED COURSES
PREPARATORY COURSE
Course Content: Basic Ultrasonic Inspection of
Course Content: Advanced
This welding inspection course
covers: visual inspection The duties and responsibilities of a Weld Inspection
procedures; relevant codes of welding inspector; fusion welding Welding flaw signatures, identification
practice, terms and definitions; processes; typical weld defects; types And sizing techniques, shear wave
of steel; carbon-manganese, low alloy DAC curve, AWS, documentation and
welding processes and typical
and stainless steels; hardening of Data storage
welding defects; weld steels; weld ability; heat treatment;
measurements; typical parent metal defects; visual inspection; Thickness Gauge use and
documentation and requirements; testing parent metals and welds; application
destructive tests; NDT techniques; UT theory, thickness equipment and
practical inspection and reporting.
welder and procedure approval; codes Transducers, insp parameters, data
and standards; outline of safe working Collection and documentation
Objectives: practices; practice in examination
questions; continuous and end-of- Level III Exam preparation
course assessment. In addition, (Basic)
to identify various weld
candidates meeting the CSWIP Introduction to SNT-TC-1A,
imperfections (defects) requirements for eligibility complete the familarization to codes& standards,
to understand the relevant relevant CSWIP examination on day 5. Basic metallurgy, Ethics and
welding technology related to responsibilities
visual inspection Objectives:
Level III Exam preparation
to understand the need for (Ultrasonic)
to understand factors which influence
documentation in welding Philosophy, theory, mathematics
the quality of fusion welds in steels
to be aware of codes and to recognize characteristics of Equipment, transducers
standards related to inspection commonly used welding processes in Quality control, UT procedure familiar-
relation to quality control ization, and study recommendations
requirements
to interpret drawing instructions and
to carry out inspection of parent
symbols to ensure that specifications Level III Exam preparation
materials and consumables are met (Radiography Testing)
to carry out visual inspection of to set up and report on inspection of Atomic theory, shielding and facility
welds, macro sections and other design, radiation sources, safety,
welds, report on them and assess
mechanical tests radiographic process, film interpretation
their compliance with specified and RT procedure familiarization
to assess and report on welds to
acceptance criteria acceptance levels
to pass the CSWIP 3.0 Visual to confirm that incoming material Level III Exam preparation
meets stipulated requirements and (Liquid penetrant testing)
Welding Inspector qualification.
recognize the effects on weld quality Selection of pre-cleaning method
of departure from specification Penetrant properties, types of penetrant
Suitable for: and developer, intro to specifications
to be in a position to pass the Welding
Inspector and procedure writing and analysis,
Welders, operators, line inspectors review of LPT reports
and foremen who undertake visual
examination of welded joints; Suitable for: Level III Exam preparation
quality control staff associated with (Magnetic Particle testing)
welding; all staff who need basic Welders, operators, line inspectors and Intro to Magnetic theory, magnetic
training in welding inspection foremen who undertake visual properties of materials, Equipment
coupled with a qualification in this examination of welded joints; quality calibration, intro to specifications and
field. control staff associated with welding; procedure writing and analysis, review
of MPT reports
We Train Our Students With The Same Care As We Hire Them Ourselves
7. Tailor-Made Training Options
Evening classes:
We offer evening classes for the working class people which
enables them to take NDT training Programme with out altering
there working hours
Customized Training:
In our current climate where training budgets are being
Constantly cut, we are looking for our ways to make more
Affordable. We Are affording training Programme at your site
Which will take less Time away from the site, whole team can
Be trained at one time which will reduce all your costs
Blended Training:
Blended training combines classroom practical training
with CD-based training thus reducing travel costs
and time away from work
Distance Training
We also offer correspondence courses, where the learning is
done in your own time through training material mailed to you.
You will have to complete assignments and will be able to consult
our professionals for help. A correspondence course also credits
you train hours towards your certification.
Contact information and registration information
Contact Information
Mumbai : +91-22-32224023 / +91-9867837710
Hyderabad : +91-9004168648
Goa : +91-9867837710
E-mail : zistrng@gmail.com
: zisndt@gmail.com
G-1, progressive villa–B, plot no-62, sector 19, CBD- Belapur
villa– no- CBD-
Mumbai- Tel+91-2232224023, Email:zisndt@gmail.com
Navi Mumbai-400614, Tel+91-2232224023, Email:zisndt@gmail.com
We Train Our Students With The Same Care As We Hire Them Ourselves