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Model Based Systems Engineering
Approach to Battery Design
Behnam Afsharpoya, PhD
Dassault Systemes
#TBS22 #EVT22
2
MODEL BASED SYSTEMS ENGINEERING
“Model-based systems engineering (MBSE) is the formalized application of modeling to
support system requirements, design, analysis, verification and validation activities
beginning in the conceptual design phase and continuing throughout development and
later life cycle phases.”
INCOSE SE Vision 2020 (INCOSE-TP-2004-004-02, Sep 2007)
• Behavioral analysis
• Systems Architecture
• Requirement
Traceability
• Performance Analysis
• Simulation
• Design change impact
• Testing
• …..
#TBS22 #EVT22
3
PERFORMANCE DESIGN USING AN MBSE APPROACH
Product 1
Product 2
Product 3
Common System Architecture
x1
x3
MBSE investments*
Methodology
Infrastructure
Training
Model Development
MBSE gains*
Early defect detection
Virtually predict system behavior
Continuously manage uncertainties
Standard conformance & traceability
*Source: Azad M. Madni * and Shatad Purohit, “Economic Analysis of Model-Based Systems Engineering”, University of Southern California, February 2019
Leverage Gains over
Multiple Programs
Quality, Cost, Schedule
COST
TIME
#TBS22 #EVT22
4
SYSTEMS MODEL AS AN INTEGRATION FRAMEWORK
Using a standard language simplifies engineering complexities between mechanical,
electrical, software, and other components.
#TBS22 #EVT22
5
REQUIREMENTS, STRUCTURE & BEHAVIOR IN SYSML
#TBS22 #EVT22
6
MODEL BASED SYSTEMS ENGINEERING
#TBS22 #EVT22
7
MODEL BASED SYSTEMS ENGINEERING
Problem
Solution
Design
#TBS22 #EVT22
8
DEMO
#TBS22 #EVT22
9
DEMO
#TBS22 #EVT22
10
DASSAULT SYSTÈMES MBSE
INCOSE Automotive Vision 2025 - 65
MBSE with SysML is developed and extended to manage the engineer’s ability to model
and analyze complex Systems of Systems (SOS).
#TBS22 #EVT22
11
Performance
Analysis
3D Design
Battery Materials Design
Systems
Design
Battery Cell Engineering
(Concept to Detailed)
Materials
Development
Battery System Engineering
Battery Module & Pack Engineering
(Concept to Detailed)
Safety (multiphysics)
Durability (multiphysics)
Strength & Stiffness
(multiphysics)
Thermal Management
Thermo-electrical
Characterization (+ROM)
Mechanical Characterization
(+ROM)
Battery Management System Design
Control System Design, Verification & Validation
Electro-mechanical Design
Definition
Electric Powertrain
Vehicle Integration
BATTERY ENGINEERING PROCESS
Electrode Properties & Intercalation
Solid-Electrolyte Interphase
Characterization
Electrolyte Characterization
Mechanical Behavior modeling
Aging Behavior modeling
Thermal Behavior Modeling
Electrical Behavior Modeling
System Analysis
Thermal Management
Electro-Chemical Performance
Physical Design Definition
Degradation & Aging
Safety (multiphysics)
Reduced Order Modeling
(Thermal, Electrical, Mechanical, Aging)
Strength & Stiffness,
Durability (multiphysics)
Thermo-Electrical Losses
#TBS22 #EVT22
12
MBSE PILLARS
#TBS22 #EVT22
13
DESIGN “MULTI-SCALES” CYBER-PHYSICAL SYSTEMS
#TBS22 #EVT22
14
DIGITAL PROCESSES CONTINUITY TO DESIGN, VALIDATE &
EXPERIENCE
#TBS22 #EVT22
15
OPENNESS
• An Opened Platform for Systems Engineering
Software
Electrical
Mechanical
Integration, Verification
and Validation
Global Automotive Advisory
Group – MBSE, EE & SW WGs
Requirements &
System Architecture
Electronic
Adopt and Drive
Standardization initiatives
with Industry
Communities: OMG,
INCOSE
Support Industry
Standards and Provide
Connectors to external
legacy tools used by our
Customers, power’ by
3DExperience Platform,
Siemens TC, PTC Windchill
#TBS22 #EVT22
Electrical
Fluid
Mechanical
Project,
Configuration
and
Change
Management Mission modeling, simulation and optimization
Functional modeling simulation and optimization
System Architecture & Functions models
Solution modeling simulation and optimization
Solution Architecture models and 3D outfitting model
Operational Vision
Functional View
Constructional View
Hardware architecture Software architecture
Electronics/Embedded Software
…
Hardware Software
Multi-systems contractual architecture and services models
Requirements
Management
Quality
Analysis
Design
Failure
Modes
&
Effects
Analysis
End-to-End
Traceability DIGITAL CONTINUITY HUB FOR MBSE
End-to-End
Traceability
Test
Management
17
Simulation
MODEL BASED SYSTEM ENGINEERING VALUES
Analysis
Modeling
• Reuse of models
Models versioning
• Centralized models
management for concurrent
engineering (availability,
visibility, concurrent
modifications,…)
• Collaborative reviews
• Models validation through
simulation
• Requirements verification
• Co-simulation with 3rd party
models (FMI) for early virtual
systems integration & early
global evaluation
• System trade-off analysis
• System optimization
Collaboration
• Components attributes
• Hierarchical architecture
• Modification propagation
• Standard modeling rules
(SysML,…)
• Automatic architecture
checks Traceability
• Query capability
#TBS22 #EVT22
18
MBSE METHODOLOGY BENEFITS
#TBS22 #EVT22
19
SUMMARY
• Model Based Systems Engineering (MBSE) , descriptive language and tools
providing a single source of truth for complex systems
• Industry-proven simulation technologies and best practices methods enabling
high confidence in system validation early insights into system inter-
dependencies using MBSE approach
• MBSE provides integration with solutions for quality planning and verification &
Validation for test strategy management
Thank you!
Questions?

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14_00 - Afsharpoya.pdf

  • 1. Model Based Systems Engineering Approach to Battery Design Behnam Afsharpoya, PhD Dassault Systemes
  • 2. #TBS22 #EVT22 2 MODEL BASED SYSTEMS ENGINEERING “Model-based systems engineering (MBSE) is the formalized application of modeling to support system requirements, design, analysis, verification and validation activities beginning in the conceptual design phase and continuing throughout development and later life cycle phases.” INCOSE SE Vision 2020 (INCOSE-TP-2004-004-02, Sep 2007) • Behavioral analysis • Systems Architecture • Requirement Traceability • Performance Analysis • Simulation • Design change impact • Testing • …..
  • 3. #TBS22 #EVT22 3 PERFORMANCE DESIGN USING AN MBSE APPROACH Product 1 Product 2 Product 3 Common System Architecture x1 x3 MBSE investments* Methodology Infrastructure Training Model Development MBSE gains* Early defect detection Virtually predict system behavior Continuously manage uncertainties Standard conformance & traceability *Source: Azad M. Madni * and Shatad Purohit, “Economic Analysis of Model-Based Systems Engineering”, University of Southern California, February 2019 Leverage Gains over Multiple Programs Quality, Cost, Schedule COST TIME
  • 4. #TBS22 #EVT22 4 SYSTEMS MODEL AS AN INTEGRATION FRAMEWORK Using a standard language simplifies engineering complexities between mechanical, electrical, software, and other components.
  • 6. #TBS22 #EVT22 6 MODEL BASED SYSTEMS ENGINEERING
  • 7. #TBS22 #EVT22 7 MODEL BASED SYSTEMS ENGINEERING Problem Solution Design
  • 10. #TBS22 #EVT22 10 DASSAULT SYSTÈMES MBSE INCOSE Automotive Vision 2025 - 65 MBSE with SysML is developed and extended to manage the engineer’s ability to model and analyze complex Systems of Systems (SOS).
  • 11. #TBS22 #EVT22 11 Performance Analysis 3D Design Battery Materials Design Systems Design Battery Cell Engineering (Concept to Detailed) Materials Development Battery System Engineering Battery Module & Pack Engineering (Concept to Detailed) Safety (multiphysics) Durability (multiphysics) Strength & Stiffness (multiphysics) Thermal Management Thermo-electrical Characterization (+ROM) Mechanical Characterization (+ROM) Battery Management System Design Control System Design, Verification & Validation Electro-mechanical Design Definition Electric Powertrain Vehicle Integration BATTERY ENGINEERING PROCESS Electrode Properties & Intercalation Solid-Electrolyte Interphase Characterization Electrolyte Characterization Mechanical Behavior modeling Aging Behavior modeling Thermal Behavior Modeling Electrical Behavior Modeling System Analysis Thermal Management Electro-Chemical Performance Physical Design Definition Degradation & Aging Safety (multiphysics) Reduced Order Modeling (Thermal, Electrical, Mechanical, Aging) Strength & Stiffness, Durability (multiphysics) Thermo-Electrical Losses
  • 14. #TBS22 #EVT22 14 DIGITAL PROCESSES CONTINUITY TO DESIGN, VALIDATE & EXPERIENCE
  • 15. #TBS22 #EVT22 15 OPENNESS • An Opened Platform for Systems Engineering Software Electrical Mechanical Integration, Verification and Validation Global Automotive Advisory Group – MBSE, EE & SW WGs Requirements & System Architecture Electronic Adopt and Drive Standardization initiatives with Industry Communities: OMG, INCOSE Support Industry Standards and Provide Connectors to external legacy tools used by our Customers, power’ by 3DExperience Platform, Siemens TC, PTC Windchill
  • 16. #TBS22 #EVT22 Electrical Fluid Mechanical Project, Configuration and Change Management Mission modeling, simulation and optimization Functional modeling simulation and optimization System Architecture & Functions models Solution modeling simulation and optimization Solution Architecture models and 3D outfitting model Operational Vision Functional View Constructional View Hardware architecture Software architecture Electronics/Embedded Software … Hardware Software Multi-systems contractual architecture and services models Requirements Management Quality Analysis Design Failure Modes & Effects Analysis End-to-End Traceability DIGITAL CONTINUITY HUB FOR MBSE End-to-End Traceability Test Management
  • 17. 17 Simulation MODEL BASED SYSTEM ENGINEERING VALUES Analysis Modeling • Reuse of models Models versioning • Centralized models management for concurrent engineering (availability, visibility, concurrent modifications,…) • Collaborative reviews • Models validation through simulation • Requirements verification • Co-simulation with 3rd party models (FMI) for early virtual systems integration & early global evaluation • System trade-off analysis • System optimization Collaboration • Components attributes • Hierarchical architecture • Modification propagation • Standard modeling rules (SysML,…) • Automatic architecture checks Traceability • Query capability
  • 19. #TBS22 #EVT22 19 SUMMARY • Model Based Systems Engineering (MBSE) , descriptive language and tools providing a single source of truth for complex systems • Industry-proven simulation technologies and best practices methods enabling high confidence in system validation early insights into system inter- dependencies using MBSE approach • MBSE provides integration with solutions for quality planning and verification & Validation for test strategy management