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Air	
  Gap,	
  Non-­‐Contact	
  	
  
  Fiber	
  Connectors	
  



                    Ben Jian
         Arrayed Fiberoptics Corporation
           Sunnyvale, CA 94089, USA

                March 21, 2013
Outline
1.  Problem statement
2.  Development of non-contact
   connectors
3.  Conclusion




                            Property of Arrayed Fiberoptics Corporation
Issues with Physical Contact Connectors

1. Insertion loss variation between matings
2. Damage due to repeated mating
3. Sensitivity to contaminants
4. Not guaranteed random mating
5. Limited mating life (rated 500-1000)




                                 Property of Arrayed Fiberoptics Corporation
Air Gap Connector




                      AR coating



ü Ferrule surfaces make contact, forming precise gap
ü Fibers are not in contact so they last forever
ü APC becomes ANC, PC becomes NC

                                          Property of Arrayed Fiberoptics Corporation
ANC Connector Design
0.4um fiber recess      2.8um fiber recess




 •  Contact between ferrules, but not fibers
 •  Improves repeatability, random mating
    reliability



                                    Property of Arrayed Fiberoptics Corporation
ANC Connector Photo




                Property of Arrayed Fiberoptics Corporation
Insertion Loss in Random Mating
         12


         10                                            ANC
               Average = 0.07 dB
               St. Dev. = 0.036 dB                     APC
          8
 Count




          6
                                     Average = 0.07 dB
                                     St. Dev. = 0.030 dB
          4


          2


          0
              0
              0.01
              0.02
              0.03
              0.04
              0.05
              0.06
              0.07
              0.08
              0.09
              0.1
              0.11
              0.12
              0.13
              0.14
              0.15
              0.16
              0.17
              0.18
              0.19
              0.2
              0.21
              0.22
              0.23
              0.24
              0.25
                 Insertion Loss (dB)


 •  APC used is a premium connector
 •  ANC is comparable to APC in IL
                                                      Property of Arrayed Fiberoptics Corporation
Repeatability & Reliability
                      0.20

                      0.18             APC/APC

                      0.16             ANC/ANC
Insertion Loss (dB)



                      0.14

                      0.12

                      0.10

                      0.08

                      0.06

                      0.04

                      0.02

                      0.00
                             0   100    200   300   400   500   600   700   800    900     1000

                                              Mating Cycle


   •  No long term drift in ANC connector
   •  Went through 10,000 matings unchanged

                                                                             Property of Arrayed Fiberoptics Corporation
Superior Return Loss




ANC has 10 dB better return loss compared to APC
                                    Property of Arrayed Fiberoptics Corporation
Compatibility with Regular Connector
  Table. Typical Performance of Connector Combinations
Polish Angle              0 degree                      8 degree

                 PC/PC    PC/NC      NC/NC    APC/APC   APC/ANC          ANC/ANC

Insertion Loss   0.1 dB   0.25 dB    0.1 dB    0.1 dB    0.25 dB            0.1 dB
 Return Loss     40 dB     14 dB     28 dB     60 dB      60 dB             70 dB
 Guaranteed
                  No        Yes       Yes       No          Yes              Yes
 connection




•  NC and ANC connectors are compatible with
   physical contact connectors
•  ANC has the best overall performance
                                                        Property of Arrayed Fiberoptics Corporation
Where ANC can make a difference
 Transceiver
     •  Dust
     •  Reflections
     •  Wiggle test

 Test and Measurement
     •  Long lifetime
     •  Repeatability

 System Noise Improvement
     •  Superior return loss translates to longer
        distance and higher speed



                                              Property of Arrayed Fiberoptics Corporation
Conclusion
Revolutionary Air Gap Fiber Connectors
" Low insertion loss
" 10 dB higher return loss
" Guaranteed random mating for critical missions
" Extremely long mating life
" Low cost
" Could have significant system level benefits




                                      Property of Arrayed Fiberoptics Corporation

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Arrayed fiberoptics ANC presentation

  • 1. Air  Gap,  Non-­‐Contact     Fiber  Connectors   Ben Jian Arrayed Fiberoptics Corporation Sunnyvale, CA 94089, USA March 21, 2013
  • 2. Outline 1.  Problem statement 2.  Development of non-contact connectors 3.  Conclusion Property of Arrayed Fiberoptics Corporation
  • 3. Issues with Physical Contact Connectors 1. Insertion loss variation between matings 2. Damage due to repeated mating 3. Sensitivity to contaminants 4. Not guaranteed random mating 5. Limited mating life (rated 500-1000) Property of Arrayed Fiberoptics Corporation
  • 4. Air Gap Connector AR coating ü Ferrule surfaces make contact, forming precise gap ü Fibers are not in contact so they last forever ü APC becomes ANC, PC becomes NC Property of Arrayed Fiberoptics Corporation
  • 5. ANC Connector Design 0.4um fiber recess 2.8um fiber recess •  Contact between ferrules, but not fibers •  Improves repeatability, random mating reliability Property of Arrayed Fiberoptics Corporation
  • 6. ANC Connector Photo Property of Arrayed Fiberoptics Corporation
  • 7. Insertion Loss in Random Mating 12 10 ANC Average = 0.07 dB St. Dev. = 0.036 dB APC 8 Count 6 Average = 0.07 dB St. Dev. = 0.030 dB 4 2 0 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.2 0.21 0.22 0.23 0.24 0.25 Insertion Loss (dB) •  APC used is a premium connector •  ANC is comparable to APC in IL Property of Arrayed Fiberoptics Corporation
  • 8. Repeatability & Reliability 0.20 0.18 APC/APC 0.16 ANC/ANC Insertion Loss (dB) 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0 100 200 300 400 500 600 700 800 900 1000 Mating Cycle •  No long term drift in ANC connector •  Went through 10,000 matings unchanged Property of Arrayed Fiberoptics Corporation
  • 9. Superior Return Loss ANC has 10 dB better return loss compared to APC Property of Arrayed Fiberoptics Corporation
  • 10. Compatibility with Regular Connector Table. Typical Performance of Connector Combinations Polish Angle 0 degree 8 degree PC/PC PC/NC NC/NC APC/APC APC/ANC ANC/ANC Insertion Loss 0.1 dB 0.25 dB 0.1 dB 0.1 dB 0.25 dB 0.1 dB Return Loss 40 dB 14 dB 28 dB 60 dB 60 dB 70 dB Guaranteed No Yes Yes No Yes Yes connection •  NC and ANC connectors are compatible with physical contact connectors •  ANC has the best overall performance Property of Arrayed Fiberoptics Corporation
  • 11. Where ANC can make a difference Transceiver •  Dust •  Reflections •  Wiggle test Test and Measurement •  Long lifetime •  Repeatability System Noise Improvement •  Superior return loss translates to longer distance and higher speed Property of Arrayed Fiberoptics Corporation
  • 12. Conclusion Revolutionary Air Gap Fiber Connectors " Low insertion loss " 10 dB higher return loss " Guaranteed random mating for critical missions " Extremely long mating life " Low cost " Could have significant system level benefits Property of Arrayed Fiberoptics Corporation