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Energy Production of CPV Power Plants
     at ISFOC

     Warren Nishikawa
     warren_nishikawa@solfocus.com
     warren nishikawa@solfocus com




                      © SolFocus, Inc. 2008




Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Outline

           Project and Site Overview
              j
           CPV Systems Design
           CPV Power Ratings & Normalizing Methods
           Energy Production: Predicted vs. Actual
           Summary




                                                                         2
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
0.5 MW Installation at ISFOC
                                                                                                       ISFOC Headquarters at Puertollano

           ISFOC: World-Recognized
           Concentrating Photovoltaic
           (CPV) Technology Site
             • Goal of industrializing CPV
               technology
             • 3 MW, 7 CPV technologies

           SolFocus CPV Plants
             •     Site #1: 0.2 MWac at Puertollano
             •     Site #2: 0.3 MWac t Almoguera
                   Sit #2 0 3 MW at Al
             •     1st Company to Complete CPV
                   Plants, High Feed-In Tariffs
             •     Grid Connected
                                                                         3
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Site Design
             g

    Site #1: Puertollano                                                             Site #2: Almoguera
       33 Systems                                                                       54 Systems
       200 kWac                                                                         300 kWac




    • <4% Shading                                                                    • <2% Shading
    • 20 m EW/15 m NS                                                                • 20 m EW/17 m NS
    • 0.9 Hectares                                                                   • 2.1 Hectares




                                                                         4
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Site #1: Puertollano




                                         Grid-Connected
                                         Grid Connected September 2008

                                                                         5
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Site #1: Puertollano




                                                                         6
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
SF-
    SF-1000 Concentrator

    Power Unit                                                                       CPV Panel
           500x Concentrator Optics                                                        210 W Panel
             •     All glass components                                                       •      True, on-sun rating
             •     35% efficiency 3J cell                                                     •      >23% active area efficiency
                                                                                                                       1.1 m
             •     85% optical efficiency
             •     +/- 1 degree acceptance angle




                                                                                             1.3 m
                                                                                             1




                                                                         7
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
SF-
    SF-1000S System
              y

                                                                                                                        6.7 m




                                                                                                                                                        6.9 m
                                                                                                     6.15 kWp, 30 Panels
                                                                                                     46 m2 Aperture
                                                                                                     0.1 Degree Pointing Accuracy
                                                                                                           g           g        y

                                                                         8
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
System Peak Power
     y

                                                                                      Puertollano Array DC Peak Power
                                                                         7000
          Specification*:
          S   ifi ti *
                                                                         6500
            • Array: 6.15 kWp
                                                                         6000
          Measured**:
                                                        er (Watts  DC)
                                                                     )
            • Array: 6.20 kWp                                            5500
            • 2% Std. Dev.                                               5000
                                                     Powe



                                                                         4500
    *IEC CPV Test Conditions:
         850 W/m2, 20°C Ambient
                                                                         4000
    **Average 33 Systems

                                                                         3500

                                                                         3000
                                                                                 1.1
                                                                                 1.2
                                                                                 1.3
                                                                                 1.4
                                                                                 1.5
                                                                                 1.6
                                                                                 1.7
                                                                                 1.8
                                                                                 1.9




                                                                                 2.1
                                                                                 2.2
                                                                                 2.3
                                                                                 2.4
                                                                                 2.5
                                                                                 2.6
                                                                                 2.7
                                                                                 2.8
                                                                                 2.9
                                                                                1.10
                                                                                1.11
                                                                                1.12
                                                                                1.13
                                                                                1.14
                                                                                1.15
                                                                                1.16
                                                                                1.17




                                                                                2.10
                                                                                2.11
                                                                                2.12
                                                                                2.13
                                                                                2.14
                                                                                2.15
                                                                                2.16
                                                                                                           Array #
                                                                                                           Array #


                                                                                9
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Rated Power

                                 Normalized to Concentrator Standard Test Conditions
                                 (CSTC): 850 W/m2 DNI, 20°C Ambient Temp.
                                  Power Normalized at DNI Test Conditions                                                            Power Normalized at Temperature Test Conditions
                                                                                                                              7000
                         7000
                                                                                                                              6750
                         6750
                                                                                                                              6500
                         6500




                                                                                                             C (Normalized)
Power DC  (Normalized)




                                                                                                                              6250
                         6250
                                                                                                                              6000
                         6000
                                                                                                                              5750
                         5750


                                                                                                      Power DC
                                                                                                                              5500
                         5500
                                                                                                                              5250
                         5250
                                                                                                                              5000
                         5000
                                                                                                                                     50              60                     70                       80
                                700             800              900              1000
                                                                                                                                                      Backpan Temperature
                                                                                                                                                      Backpan Temperature
                                                      DNI (W/m^2)
                                                      DNI (W/ ^2)
                                                                                                                                            Empirical Method        Theorectical Method
                                      Emprical Method     Theorectical Method

                                                 Empirical:            P em p = (1+(Tme as –TC STC ) ) * dP/dT * P m ea s * (B CS TC/B me as )

                                                                                  0 . 0257 × ( T CSTC − T meas ) ⎡ ⎛ (I SC , meas − I SC , CSTC            ) ⎞ ⎤ + [N ( E                                        ⎛              ⎞
                                                                                                                                                                                                                ]     T
                                                                                                                 ⎢ ln ⎜                                      ⎟                   + E g 2 + E g 3 ) − V oc , meas ⎜ 1 − CSTC     ⎟
                                                                       Δ Vi = N                                                                                ⎟⎥
                                                 Theoretical:                                                                                                                                                    ⎜              ⎟
                                                                                                                      ⎜                                                     g1
                                                                                                                 ⎢⎝                                            ⎠⎥                                                ⎝              ⎠
                                                                                              297                              I SC , meas                                                                             T meas
                                                                                                                 ⎣                                              ⎦

                                                 Results:              Only 1.3% Difference
                                                                                        10
                          © SolFocus, Inc. 2008
 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Temperature Performance
       p

                                                                                       80
       Array Power
       Coefficient:                                                                    75




                                                                             ure [C]
       -0.17%/°C                                                                       70
       Typical Si Panels:
                                                                   n Temperatu
                                                                                       65
       -0.48%/°C                                                                       60
       3x Better Than Si                                                               55
                                                             Backpan

       Technology                                                                                                     y = ‐1.260x + 645.2
                                                                                       50
       Best Performance at
                                                                                       45
       High Temperatures
         g       p
                                                                                            445   450        455          460              465               470
                                                                                                              Array Voc (V)

                                                                                                  Array Voltage Coefficient: -1.26V/°C




                                                                                            11
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
System Specifications


                                     30 Panels Max Output                                                    6.3kW
                                                                                                             6 3kW
                                                      Mismatch                                                -2%
                                                   Misalignment                                               -1%
                                                        DC Losses                                             -3%
                                            DC Power Spec                                                   6.15kW
                                                           Inverter                                           -3%
                                                                                                               3%
                                                               Dirt                                           -2%
                                                         Downtime                                             -1%
                                                        AC Losses                                             -6%
                                                                                                               6%
                                            AC Power Spec                                                   5.78kW



     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Energy Production Calculations

                                                                               Site #1:                                    Site #2:
                                                                              Puertollano                                 Almoguera
                     DNI (kWh/m2)*                                                    5.1                                         5.4

                          kWh/kWp                                                   2059                                        2180

                         # Systems                                                     33                                          54

          Rated DC Capacity (kWp)                                                    203                                         332

         Rated AC Capacity (kWac)                                                    191                                         312

          Annual Production (MWh)                                                    416                                         728

     *Solar Resources:
     Meteonorm, SWERA-NASA

     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Annual Energy Production
               gy
                              800

                              700

                              600

                              500
                        MWh




                              400

                              300

                              200

                              100

                                  0
                                         Jan    Feb     Mar      Apr     May June        July    Aug     Sept     Oct     Nov     Dec
                   Site #2 Cumul         41      88     151      211     277     362     454     539      607     655     693     728
                   Site #1 Cumul         23      50      85      123     161     212     266     316      352     379     397     416
                   Site #1 Monthly
                   Site #1 Monthly       23      28      34      38       38      51      54      50      36       27      18      19
                   Site #2 Monthly       41      46      64      59       67      84      93      85      68       48      38      35

     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Puertollano Performance
          250000                                                                                                                                125%
                              Puertollano: November 10, 2008


          200000                                                                                                                                100%



          150000                                                                                                                                75%

                                                                               Total for 33 poles

          100000                                                                                                                                50%
                                                                               Norm. to 850 DNI

                                                                               Percent of rating
            50000                                                                                                                               25%



            00000                                                                                                                               0%
                         10:00
                         10:20
                         10:40
                         11:00
                         11:20
                         11:40
                         12:00
                         12:20
                         12:40
                         13:00
                         13:20
                         13:40
                         14:00
                         14:20
                         14:40
                         15:00
                         15:20
                         15:40
                         16:00
                         16:20
                         16:40
                         17:00
                          8:00
                          8:20
                          8:40
                          9:00
                          9:20
                          9:40




                                                                       15
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Summary
          y

           0.5 MWac Installed at ISFOC
           Systems Rated at Concentrator Standard Test
           Conditions (CSTC) – True, On-Sun Performance
                      (     )
           Systems Measured Above Specification for DC
           Peak Power
           Beginning to Demonstrate Energy Production
           >95% of Predicted Output




                                                                       16
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
Other Potential CPV Benefits?

    Tested Against Tornados                                                          Hybrid CPV-Wind
                                                                                            CPV Wind




     *Almoguera Site, August 2008


                                                                       17
     © SolFocus, Inc. 2008
Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)

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CPV Solar Power Plants in Spain

  • 1. Energy Production of CPV Power Plants at ISFOC Warren Nishikawa warren_nishikawa@solfocus.com warren nishikawa@solfocus com © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 2. Outline Project and Site Overview j CPV Systems Design CPV Power Ratings & Normalizing Methods Energy Production: Predicted vs. Actual Summary 2 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 3. 0.5 MW Installation at ISFOC ISFOC Headquarters at Puertollano ISFOC: World-Recognized Concentrating Photovoltaic (CPV) Technology Site • Goal of industrializing CPV technology • 3 MW, 7 CPV technologies SolFocus CPV Plants • Site #1: 0.2 MWac at Puertollano • Site #2: 0.3 MWac t Almoguera Sit #2 0 3 MW at Al • 1st Company to Complete CPV Plants, High Feed-In Tariffs • Grid Connected 3 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 4. Site Design g Site #1: Puertollano Site #2: Almoguera 33 Systems 54 Systems 200 kWac 300 kWac • <4% Shading • <2% Shading • 20 m EW/15 m NS • 20 m EW/17 m NS • 0.9 Hectares • 2.1 Hectares 4 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 5. Site #1: Puertollano Grid-Connected Grid Connected September 2008 5 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 6. Site #1: Puertollano 6 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 7. SF- SF-1000 Concentrator Power Unit CPV Panel 500x Concentrator Optics 210 W Panel • All glass components • True, on-sun rating • 35% efficiency 3J cell • >23% active area efficiency 1.1 m • 85% optical efficiency • +/- 1 degree acceptance angle 1.3 m 1 7 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 8. SF- SF-1000S System y 6.7 m 6.9 m 6.15 kWp, 30 Panels 46 m2 Aperture 0.1 Degree Pointing Accuracy g g y 8 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 9. System Peak Power y Puertollano Array DC Peak Power 7000 Specification*: S ifi ti * 6500 • Array: 6.15 kWp 6000 Measured**: er (Watts  DC) ) • Array: 6.20 kWp 5500 • 2% Std. Dev. 5000 Powe 4500 *IEC CPV Test Conditions: 850 W/m2, 20°C Ambient 4000 **Average 33 Systems 3500 3000 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 2.10 2.11 2.12 2.13 2.14 2.15 2.16 Array # Array # 9 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 10. Rated Power Normalized to Concentrator Standard Test Conditions (CSTC): 850 W/m2 DNI, 20°C Ambient Temp. Power Normalized at DNI Test Conditions Power Normalized at Temperature Test Conditions 7000 7000 6750 6750 6500 6500 C (Normalized) Power DC  (Normalized) 6250 6250 6000 6000 5750 5750 Power DC 5500 5500 5250 5250 5000 5000 50 60 70 80 700 800 900 1000 Backpan Temperature Backpan Temperature DNI (W/m^2) DNI (W/ ^2) Empirical Method Theorectical Method Emprical Method Theorectical Method Empirical: P em p = (1+(Tme as –TC STC ) ) * dP/dT * P m ea s * (B CS TC/B me as ) 0 . 0257 × ( T CSTC − T meas ) ⎡ ⎛ (I SC , meas − I SC , CSTC ) ⎞ ⎤ + [N ( E ⎛ ⎞ ] T ⎢ ln ⎜ ⎟ + E g 2 + E g 3 ) − V oc , meas ⎜ 1 − CSTC ⎟ Δ Vi = N ⎟⎥ Theoretical: ⎜ ⎟ ⎜ g1 ⎢⎝ ⎠⎥ ⎝ ⎠ 297 I SC , meas T meas ⎣ ⎦ Results: Only 1.3% Difference 10 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 11. Temperature Performance p 80 Array Power Coefficient: 75 ure [C] -0.17%/°C 70 Typical Si Panels: n Temperatu 65 -0.48%/°C 60 3x Better Than Si 55 Backpan Technology y = ‐1.260x + 645.2 50 Best Performance at 45 High Temperatures g p 445 450 455 460 465 470 Array Voc (V) Array Voltage Coefficient: -1.26V/°C 11 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 12. System Specifications 30 Panels Max Output 6.3kW 6 3kW Mismatch -2% Misalignment -1% DC Losses -3% DC Power Spec 6.15kW Inverter -3% 3% Dirt -2% Downtime -1% AC Losses -6% 6% AC Power Spec 5.78kW © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 13. Energy Production Calculations Site #1: Site #2: Puertollano Almoguera DNI (kWh/m2)* 5.1 5.4 kWh/kWp 2059 2180 # Systems 33 54 Rated DC Capacity (kWp) 203 332 Rated AC Capacity (kWac) 191 312 Annual Production (MWh) 416 728 *Solar Resources: Meteonorm, SWERA-NASA © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 14. Annual Energy Production gy 800 700 600 500 MWh 400 300 200 100 0 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Site #2 Cumul 41 88 151 211 277 362 454 539 607 655 693 728 Site #1 Cumul 23 50 85 123 161 212 266 316 352 379 397 416 Site #1 Monthly Site #1 Monthly 23 28 34 38 38 51 54 50 36 27 18 19 Site #2 Monthly 41 46 64 59 67 84 93 85 68 48 38 35 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 15. Puertollano Performance 250000 125% Puertollano: November 10, 2008 200000 100% 150000 75% Total for 33 poles 100000 50% Norm. to 850 DNI Percent of rating 50000 25% 00000 0% 10:00 10:20 10:40 11:00 11:20 11:40 12:00 12:20 12:40 13:00 13:20 13:40 14:00 14:20 14:40 15:00 15:20 15:40 16:00 16:20 16:40 17:00 8:00 8:20 8:40 9:00 9:20 9:40 15 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 16. Summary y 0.5 MWac Installed at ISFOC Systems Rated at Concentrator Standard Test Conditions (CSTC) – True, On-Sun Performance ( ) Systems Measured Above Specification for DC Peak Power Beginning to Demonstrate Energy Production >95% of Predicted Output 16 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)
  • 17. Other Potential CPV Benefits? Tested Against Tornados Hybrid CPV-Wind CPV Wind *Almoguera Site, August 2008 17 © SolFocus, Inc. 2008 Presented : International Conference on Solar Concentrators for the Generation of  Electricity (ICSC – 5), November 16‐19, 2008, Palm Desert, CA USA (www.icsc5.com)