Introduction to Industry 4.0

2. INDUSTRY 4.0: 1st Industrial Revolution
 Driven by the discovery of steam and water power
 Mechanical production (replace animal & human power with machines )
 Highly labour intensive
Late 18th century
Industry 1.0
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3. Late 19th century
Industry 2.0
Late 18th century
Industry 1.0
 Application of electrical technology
 Manufacturing plants, processes and liner assembles
systems
 Mass production (labour Intensive)
INDUSTRY 4.0: 2nd Industrial Revolution
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4. Late 19th century
Industry 2.0
1970s to 2000s
Industry 3.0
Late 18th century
Industry 1.0
 Computation and data analysis technologies
 Electronics, Internet & IT
 Automation & Mass production
INDUSTRY 4.0: 3rd Industrial Revolution
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5. Late 19th century
Industry 2.0
1970s to 2000s
Industry 3.0
2010 onward
Industry 4.0
 Bring together digital, physical and biological systems
 Symbolized by the real time data exhibited by the machines.
 Capital intensive
Late 18th century
Industry 1.0
Industry 4.0: 4th Industrial Revolution
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6. 2010 onward
Industry 4.0 A cyber-physical system (CPS) is; a system of collaborating
computational elements controlling physical entities.
 CPS are physical and engineered systems whose operations are
monitored, coordinated, controlled and integrated by a computing
and communication core.
Industry 4.0: Cyber -Physical Systems
 They allow us to add capabilities to physical
systems by merging computing and
communication with physical processes.
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7. 2010 onward
Industry 4.0 A cyber-physical system (CPS) is; a system of collaborating
computational elements controlling physical entities.
 CPS are physical and engineered systems whose operations are
monitored, coordinated, controlled and integrated by a computing
and communication core.
Industry 4.0: Cyber -Physical Systems
Computation
Communication
Information
Control
 They allow us to add capabilities to physical
systems by merging computing and
communication with physical processes.
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8. 8
9 Technology Advances

9. 9 Technology Advances: Augmented Reality
 Augmented reality for maintenance , logistics and
all kinds of SOP (Std operating procedure)
 Display of supporting information e.g : through
glasses
 Increase people and process performances
 Decreases costs emerging from human error or
inefficiency.
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10. 9 Technology Advances: Big Data
 Extreme large set of data (e.g: ERP, SCM, MES,
CRM and machine data )
 Real-time decision making, support and
optimization
 Reduce downtime, increasing output.
 Capability to foresee the failure of machines,
predictive analytics act as an enabler for
predictive maintenance
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11. 11
Example ; Smart City

12. 9 Technology Advances: Autonomous Robots
 Autonomous, cooperating industrial robots
 Numerous integrated sensors and standardized
interfaces
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13. 9 Technology Advances: Addictive manufacturing
 Addictive manufacturing vs Subtractive manufacturing
 Cost-efficiency of low-volume productions
 Mass customization
 Enforce the usage of other materials than plastics
(metal, ceramic and even biomaterials)
 Decentralized production model (reduce transport
distances & inventory)
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14. Addictive manufacturing vs
Subtractive manufacturing
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Supply Chain with 3D Printing

15.  Simulation of value networks
 Optimization based on real-time data from
intelligent system
9 Technology Advances: Simulation
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16.  Cross company data integration based on data
transfer standards (e.g: ERP, SCM, MES, CRM and
machine data )
 Preordination for a fully automated value chain
(from supplier to customer, from management
to shop floor)
9 Technology Advances: System Integration
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17.  Management of huge data volumes in open
systems (needed to automate production processes)
 Real-time communication for production system
 Provide various solution packages such as
Infrastructure as a Service (IaaS), Platform as a
Service (PaaS), or Software as a Service (SaaS)
9 Technology Advances: Cloud Computing
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18. 9 Technology Advances: Internet of Things (IoT)
 Network of machine and products
 Multidirectional communication between
networked objects
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19. Examples: IoT
• Waymo google’s autonomous car • puf book store in Paris with no books
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20.  Industry 4.0 adds a layer of vulnerability.
Wearable of the workforce, for example, reveal
location and personal data, turning corporate
espionage and hackers into a legitimate threat.
 Increase the security level in manufacturing lines
and smart factories.
 Operation in networks and open systems
 High level of networking between intelligent
machines, products and systems
9 Technology Advances: Cyber security
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21. Industry 4.0 – Design Principle
Inter-operability
Information
transparency
Technical
assistance
Decentralized
decisions
Industry 4.0
 Internet of things (IoT)
 Internet of People (IoP)
 Digital plant models
 Virtual copy of the physical world
 The ability of cyber-physical systems to
physically support humans by
conducting a range of tasks.
 The ability of cyber-physical systems to
make decisions on their own and to
perform their tasks as autonomous as
possible.
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22. Industry 4.0 – Design Principle
Interoperability
Information
transparency
Technical
assistance
Decentralized
decisions
Industry 4.0
 Internet of things (IoT)
 Internet of People (IoP)
 Digital plant models
 Virtual copy of the physical world
 The ability of cyber-physical systems to
physically support humans by
conducting a range of tasks.
 The ability of cyber-physical systems to
make decisions on their own and to
perform their tasks as autonomous as
possible.
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Customer
experience
Operational
process
Business
models

23. Did not exist in 2006
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24. What Is Industry 4.0?
Digitalization Automation AnalyticsConnectivity
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25. Example– Value Chain (Digitalization)
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26. Industry 4.0: Impact
Increased flexibility in
production and
manufacturing on demand
Digital designs
Data driven supply chains
Reduce defects
24/7 production
Predictive maintenance
Real time data 26

27. Industry 4.0: Challenges
Technological Challenges
• Communication reliability & QoS
• Cyber Security
• Maturity of machine intelligence
• Handling big data
Social Challenges
• General reluctance to change by stakeholders
• Lack of adequate skills
• Unemployment
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28. THE GLOBAL COMPETITIVENESS INDEX 2017-2018:
Sri Lanka Performance Overview
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29. Top 10 Skills to be relevant in Industry 4.0
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