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1
Diaphragm Valves
for Aseptic and Sterile Applications
PHARMA CAT.11.2017
ISO 9001
2
3
CONTENTS
2
3
4-5
6
7
8
9
10 –13
14 –17
18 –19
20 – 22
23
24 – 27
28
29
30
1.Introduc on
Company Profile
Manufacturing Facili es
Tes ng & Cer fica on
Surface Finish
2.Asep c Valve Components
Diaphragms
Valve Body Configura on
End Connec ons
3.Asep c Diaphragm Valves
Manual Diaphragm Valves
Pneuma c operated Diaphragm Valves
Motorised Actuated Valves
4.Angle Seated Valves
Angle Seated Valves
5.Mul port Block Valves
Mul port Block Valves
Block Valve Configura ons
6.Tank Bo om Valves
Tank Bo om Valves
Valve Configura ons
7.Spares & Accessories
Spares & Accessories
4
Avcon is founded by Mr.Avinash Kawale in 1969, he
manufactured Solenoid & Automa c Control Valves,
and they were designed to last. He also created a
company built on enduring values: integrity of design
and engineering, quality of materials, cra smanship
in manufacturing, a high level of customer service,
and flexible business systems that have evolved with
changesintechnologyandindustriesweserve.
Located in Mumbai, AVCON Controls has grown to
become an interna onally renowned manufacturer,
and expanded to two facili es in Pune to be er serve
st
our customers. As a 1 genera on family-owned and
operated business, there is an intense commitment to
assure that all our products are top quality and meet
thehighexpecta onsofourcustomers.
In 2001, as a part of con nual development /
Expansion Program, AVCON has expanded its
manufacturing range to asep c valves for
pharmaceu cals&Biotechindustries.
Withtopclassqualityofdesign&engineering,AVCON
valves offers unparalleled long-term value and
customizability for any applica on. This has earned us
the reputa on as a manufacturer of the industry's
mostdurableandreliableasep cvalves.
We are proud of providinga truly engineered product.
Every AVCON valve is designed with various criteria to
ensure the best performance possible. AVCON
controls’staffuseshighenddesignso warelike
●UnigraphicsNX-10for3Dmodelling
●Unigraphics CAM forCNCmachines,
●SiemensPLMforengineeringdocument
managementsystem
In addi on, our completely cap ve, in-house
manufacturing facili es allows for compe ve
manufacturing of cost effec ve products for special &
demanding needs of our customer’s quality
standards.
COMPANY PROFILE
5
Our manufacturing units are well equipped with modern
machinery & modular produc on equipment which are fully
adapted to current market requirements Specifically:
● The 3D-CAD-CAM network connects all the work
sta on with 3, 4 & 5 axis machining facili es, bringing
our products from concep on to development.
● Plas c Injec on Moulding Machines
● Die & Mould shop
● CMM ( Coordinate Measuring Machine )
● Ultrasonic Cleaning
● Cv Test Rigs
● Diaphragm Cyclic Test Rig
● Surface Roughness Tester
● In house PTFE Diaphragm manufacturing facility
MANUFACTURING FACILITIES
6
TESTING & CERTIFICATION
Product Tes ng
● In-process inspec on
100% as per checklist/ QAP
● Diaphragm valve seal test
100% seal tested as per EN -12266-1
● Internal surface Finish
100% inspec on on Roughness Tester
As per ASME BPE 2.4-1
● Dimensional Check
100 % as per drawing / checklist
CMM (coordinate measuring machine)
● Non-Destruc ve Tes ng
Material composi on according to ASMP BPE
& EN-10204-3.1
● Conformity of cer ficates according to EN-10204
2.1 Confirma on on conformance with the specifica on
2.2 Confirma on on conformance by test results
3.1 Confirma on on conformance by analysis of material
tractability by heat number
AVCON compliance to all relevant Global Standards.
• FDA CFR 177.1550 (PTFE), 177.2600 (Elastomer)
• USP Class VI
• Traceable to EN 10204 3.1
• ASME BPE
• Tes ng to BS EN 12266-1
• ISO 9001
• CE and PED 97/23/EC
7
ISO 9001:2015 CE-LVD CE-MD
GOST R
FDA (U.S. Food and Drug Administra on)
8
of the process medium
The quality of the interiorsurface has a great impact on the quality
of an asep c system process. By means of polishing, the interior
contact surface is reduced. The specified surface quality of the
valve body is achieved through mechanical polishing and electro-
polishing.
Electro-polishing is an electrochemical process where the part
being polished serves as an anode. It is submerged in an
electrolytesolu onalongwithacathode.Avoltagebetween2and
25 volts is passed between the two and a strong chemical reac on
developswhichremovesexcessmaterial.
The process is controlled in such a way that at least 20 μmof
surface material is removed. The highest metal removal is
achievedatthepeaksofthemetalsurface.
AdvantagesofElectropolishing
•Highlustrousappearance
•Smoothingofthepeaksofthesurfacefinish
•Reduc onofthesurfacetensionandadhesion
•Removalofnon-metallicinclusions
•Improvedcorrosionresistancethroughaccumula onof
chromiumofthesurface
SURFACE FINISH
9
DIAPHRAGMS
The diaphragm is a Very Important Component of the valve. It is the only part which comes in
contact with the fluid and only part which moves in the valve. The diaphragm controls or stops flow
ofthefluid.
In-house diaphragm manufacturing facility has developed, with years of con nuous efforts, to
produce diaphragms of World Standard. Every batch of diaphragms are tested on our con nuous
steam simula on equipment for minimum 20,000 opera ons. Diaphragm contains embedded steel
compressor studs. These studs and diaphragms are subjected to stretch test. AVCON diaphragms
can be interchanged without difficulty in the same size of valve, no change of compressor or spindle
isrequired.
FTIRVerifica onAnalysisforalldiaphragmcompoundsaredone.
Alldiaphragmsmeetrequirementsof:
FDACFR211772600(Elastomer)
FDACFR211771550(Polymer)
USPClassVI
TWOtypesofdiaphragmsarestandardizedbyAVCON:
EPDM-Ethylene-propyleneelastomerperoxidecured.
EPDM diaphragms are molded with specially developed components, reinforced with inter layer
woven fabric inlay, to achieve highest suitability at elevated temperature and pressure. Due to
typicalmanufacturingtechnic,EPDMdiaphragmsarealsoidealforvacuumapplica on.
EPDMDiaphragmtemperature:(-)10°Cto90°Cforliquid
upto120°Cforsteam.
PTFE – PTFE diaphragms are designed and offered for highest degree of chemical resistances,
increasesuitability, longerflex life,almost negligent levelof porosity, reduced cold flowand superior
performancethrough-outtemperaturefluctua onsbetweenhotandcoldsteamsteriliza oncycles.
PTFEDiaphragmsaresuppliedbackedbyEPDM-Temperature
(-)10°Cto(+)155°C.
10
The Avcon valve bodies as standard are manufactured of the
material 316L as per ASME BPE Table MM-2.1-1 and according to
EN10204inspec oncer ficate3.1/MaterialTestReport(MTR).
All valve bodies contain a stamped heat number that allows for
traceability to the material proper es and physical composi on
ofthevalvebody.
The interior body contour and contact surfaces are designed
specifically to comply with the requirements of GMP and also
op mizedcleanabilityandacavity-freedesign.
The Avcon valve bodies are produced out of raw forged, block
material, or investment cast. Depending on the material and
specifica on of the valve bodies, different manufacturing
processesareused.
Investment Cast: The investment cast bodies are produced in a
pa ern filled with wax containing the shape of the final valve
body. AVCON pa erns are designed and op mized for high
quality cas ngs. The bodies are checked according to detailed
test specifica ons to ensure a reliable quality regarding the
materialstructureanddensity.
Forged Bodies: The forged body begins from a solid piece of
stainless steel ingot. Forged bodies offers high density and
homogeneous structure. This reduces the possibility of
porosity or that any inclusions can emerge.
Block Bodies: Block Bodies are made of solid wrought block or
bar stock material having equal features to that of forgings. The
individual raw valve body material cut from the block or bar
stock and then are mechanically machined according to the
specifica on. All the finished bodies can be supplied with a
Delta Ferrite content of less than 0.5%
VALVE BODY CONFIGURATION
11
EndConnec on
Permanent and detachable end connec ons are available as
flanges, screw fi ngs, or clamp connec ons. The end
connec ons can be supplied to meet allcommon pipe standards
(ISO,BS,ASMEBPE).
Spigot
Socket or bu weld ends are available according to ASME BPE
/ISO 1127 standards to meet hygienic or asep c requirements.
Orbital welding is the most common method to weld on the
endswithoutfillermetals.
Flanged
Asep c flanges according to ASA 150 # RF are available. Mated
flanges are bolted together and have a metal-to-metal stop to
ensure that the O-ring is mounted with a defined compression.
Both flanges are joined to the pipe ends by orbital welding. The
weld seams are polished to meet the finish quality of the valve
body.
Threaded
Screwed pipe connec ons are available with female threads
accordingto‘G’thread/ISO228innon-sanitaryversionavailable
onlyforangleseatedvalves.
TriClamp(TC):
The TC ends are connec ng the valve to the pipeline. The joints
are held together by a cone-shaped clamp. An EPDM or PTFE
gasket is inserted between the clamp fi ngs. Normally for
Process & U lity, customer prefers to have TC End Connec on
foreasymaintenance.
END CONNECTIONS
12
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
Manual Diaphragm Valve
6227M ( IC )
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Top Work
Hand Wheel Plastic PA6 GF 30% (Autoclavable) /
Stainless steel (Optional) - CF8/SS-304
ASTM A351CF8 (SS-304)Bonnet
Visual Indicator Open/Close
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Spigot as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature For EPDM : (-) 10°C to 90°C for liquid
Working Pressure 10 Bar
Valve Construction
Reference Standard
16BarsBody Pressure Rating
For PTFE : (-) 10°C to 155 °C
US FDA CFR177.1550 (PTFE)
Surface Finish ASME BPE SF:2.4 -1
MM M₃Hr Kg/cm2 ᶷ Kgs A F
15 3.5 10.0 20° 0.8 12.7 112 76 65
20 5.0 10.0 0.8 19.05 117 65
25 12.5 10.0 0.9 25.4 127
40 36.0 10.0 25° 2 38.1 146 135 128
50 42.0 10.0 30° 2.4 50.4 159 148 128
65 53.0 6.0 31.5° 3.65 63.5 190
75 63.0 6.0 31.5° 10.5 76.2 270
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
65
128
200
166
250
21.5°
21.5°
1.65
T
1.65
1.65
1.65
1.65
1.65
1.65
C BEPDM PTFE/EPDM
Size
INCH
1/2"
3/4"
1"
1 1/2"
2"
2 1/2"
3"
6227M166/E/SP
6227M216/E/SP
6227M266/E/SP
6227M416/E/SP
6227M516/E/SP
6227M666/E/SP
6227M816/E/SP
Valve Model No.
6227M166/TE/SP
6227M216/TE/SP
6227M266/TE/SP
6227M416/TE/SP
6227M516/TE/SP
6227M666/TE/SP
6227M816/TE/SP
C(APPROX.)
ØB
ØA
T
F
upto 120°C for steam.
97
97
13
Top Work
Hand Wheel Plastic PA6 GF 30% (Autoclavable) /
Stainless steel (Optional) - CF8/SS-304
ASTM A351CF8 (SS-304)Bonnet
Visual Indicator Open/Close
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Triclamp (TC) as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
US FDA CFR177.1550 (PTFE)
MM M₃Hr Kg/cm2 ᶷ Kgs
15 3.5 10.0 20° 0.8
20 5.0 10.0 0.8
25 12.5 10.0 0.9
40 36.0 10.0 25° 2
50 42.0 10.0 30° 2.4
65 53.0 6.0 31.5° 3.65
75 63.0 6.0 31.5° 10.5
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
21.5°
21.5°
EPDM PTFE/EPDM
Size
INCH
1/2"
3/4"
1"
1 1/2"
2"
2 1/2"
3"
6227M167/E/TC
6227M217/E/TC
6227M267/E/TC
6227M417/E/TC
6227M517/E/TC
6227M667/E/TC
6227M817/E/TC
Valve Model No.
6227M167/TE/TC
6227M217/TE/TC
6227M267/TE/TC
6227M417/TE/TC
6227M517/TE/TC
6227M667/TE/TC
6227M817/TE/TC
A B
25 65 2.85
50.5 65 2.85
50.5 65 2.85
50.5 128 2.85
64 128 2.85
77.4 128 2.85
90.9 200 2.85270
M
112
117
127
146
159
190
F
76.2
140.0
148.0
165
250
C E
9.4
15.75
22.1
34.8
47.5
60.2
68.9
F
ØA
ØE
C(APPROX.)
ØB
M
For EPDM : (-) 10°C to 90°C for liquid
For PTFE : (-) 10°C to 155 °C
upto 120°C for Steam
Manual Diaphragm Valve
6227M ( IC )
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
97
97
14
Manual Diaphragm Valve
6227F (Forged)
Top Work
Hand Wheel Plastic PA6 GF 30% (Autoclavable) /
Stainless steel (Optional) - CF8/SS-304
ASTM A351CF8 (SS-304)Bonnet
Visual Indicator Open/Close
Valve Body ASTM A182 F (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Spigot as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
Reference Standard
16BarsBody Pressure Rating
US FDA CFR177.1550 (PTFE)
Surface Finish ASME BPE SF:2.4 -1
MM M₃Hr Kg/cm2 ᶷ Kgs A F
15 3.5 10.0 20° 0.8 12.7 112 76 65
20 5.0 10.0 0.8 19.05 117 65
25 12.5 10.0 0.9 25.4 127
40 36.0 10.0 25° 2 38.1 146 135 128
50 42.0 10.0 30° 2.4 50.4 159 148 128
65 53.0 6.0 31.5° 3.65 63.5 190
75 63.0 6.0 31.5° 10.5 76.2 270
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
65
128
200
166
250
21.5°
21.5°
1.65
T
1.65
1.65
1.65
1.65
1.65
1.65
C BEPDM PTFE/EPDM
Size
INCH
1/2"
3/4"
1"
1 1/2"
2"
2 1/2"
3"
6227F166/E/SP
6227F216/E/SP
6227F266/E/SP
6227F416/E/SP
6227F516/E/SP
6227F666/E/SP
6227F816/E/SP
Valve Model No.
6227F166/TE/SP
6227F216/TE/SP
6227F266/TE/SP
6227F416/TE/SP
6227F516/TE/SP
6227F666/TE/SP
6227F816/TE/SP
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Pore & Carck free
C(Approx)
BØ
Ø
A
F
T
For EPDM : (-) 10°C to 90°C for liquid
upto 120°C for Steam
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
97
97
15
For EPDM : (-) 10°C to 90°C for liquid
Manual Diaphragm Valve
6227F (Forged)
Top Work
Hand Wheel Plastic PA6 GF 30% (Autoclavable) /
Stainless steel (Optional) - CF8/SS-304
ASTM A351CF8 (SS-304)Bonnet
Visual Indicator Open/Close
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
Valve Body
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Triclamp (TC) as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
US FDA CFR177.1550 (PTFE)
MM M₃Hr Kg/cm2 ᶷ Kgs
15 3.5 10.0 20° 0.8
20 5.0 10.0 0.8
25 12.5 10.0 0.9
40 36.0 10.0 25° 2
50 42.0 10.0 30° 2.4
65 53.0 6.0 31.5° 3.65
75 63.0 6.0 31.5° 10.5
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
21.5°
21.5°
EPDM PTFE/EPDM
Size
INCH
1/2"
3/4"
1"
1 1/2"
2"
2 1/2"
3"
6227F167/E/TC
6227F217/E/TC
6227F267/E/TC
6227F417/E/TC
6227F517/E/TC
6227F667/E/TC
6227F817/E/TC
Valve Model No.
6227F167/TE/TC
6227F217/TE/TC
6227F267/TE/TC
6227F417/TE/TC
6227F517/TE/TC
6227F667/TE/TC
6227F817/TE/TC
A B
25 65 2.85
50.5 65 2.85
50.5 65 2.85
50.5 128 2.85
63.9 128 2.85
77.4 128 2.85
90.9 200 2.85270
M
112
117
127
146
159
190
F
76.0
140.0
148.0
165
250
C E
9.4
15.75
22.1
34.8
47.5
60.2
68.9
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Pore & Crack free
ASTM A182 F (SS-316L)
Ø
A
C(Approx)
BØ
Ø
E
M
F
For PTFE : (-) 10°C to 155 °C
upto 120°C for Steam
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
97
97
16
Pneumatic Diaphragm Valve
6827M (IC)
Top Work
Glass filled PolyamideBody
Visual Indicator Open/Close
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
EPDM PTFE/EPDM
6827M166/E/SP
6827M216/E/SP
6827M266/E/SP
6827M416/E/SP
6827M516/E/SP
6827M666/E/SP
Valve Model No.
6827M166/TE/SP
6827M216/TE/SP
6827M266/TE/SP
6827M416/TE/SP
6827M516/TE/SP
6827M666/TE/SP
P(Approx)
Air/Water/Steam/Slightly aggressive fluid
INCH MM M₃Hr Kg/cm2 Kgs A
K-52 1/2" 15 3.5 20° 12.7 112 63.5124
K-62 3/4" 20 5.0 21.5° 1.2 19.05 117 150
K-62 1" 25 12.5 21.5° 1.3 25.4 127
K-102 40 36.0 25° 5 38.1 146
K-122 2" 50 42.0 30° 7.3 50.4 159
K-123 65 53.0 31.5° 8.1 63.5 190
Weight Dimensions
Actuator
(Normally
Close)
Size
Flow
Kv
Pressure Drain
Angle
10.0
10.0
10.0
10.0
10.0
6.0
1.65
1.65
1.65
1.65
1.65
1.65
TF P
150
240
282
300
80
80
131
161
161
Q
1 1/2"
2 1/2"
Pneumatic Actuator Spring Return type
Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827.
Act. Working Signal 3.5 to 6 bar
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Spigot as per BS 4825 /ASME BPE
Service
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
US FDA CFR177.1550 (PTFE)
Pressure
0.7
Contact AVCON for 4” size Valves
For PTFE : (-) 10°C to 155 °C
6827M816/E/SP 6827M816/TE/SP 3"CY-130
For EPDM : (-) 10°C to 90°C for liquid
upto 120°C for Steam
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
ᶷ
80 62.0 31.0° 9.9 90.9 2706.0 1.65375 180
17
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
EPDM PTFE/EPDM
6827M167/E/TC
6827M217/E/TC
6827M267/E/TC
6827M417/E/TC
6827M517/E/TC
6827M667/E/TC
Valve Model No.
6827M167/TE/TC
6827M217/TE/TC
6827M267/TE/TC
6827M417/TE/TC
6827M517/TE/TC
6827M667/TE/TC
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Triclamp (TC) as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
US FDA CFR177.1550 (PTFE)
INCH MM M₃Hr Kg/cm2 Kgs
K-52 1/2" 15 3.5 20°
K-62 3/4" 20 5.0 21.5° 1.2
K-62 1" 25 12.5 21.5° 1.3
K-102 40 36.0 25° 5
K-122 2" 50 42.0 30° 7.3
K-123 65 53.0 31.5° 8.1
Weight Dimensions
Actuator
(Normally
Close)
Size
Flow
Kv
Pressure Drain
Angle
10.0
10.0
10.0
10.0
10.0
6.0
1 1/2"
2 1/2"
E
25 9.4 2.85112
50.5 15.8 2.85117
50.5 22.1 2.85127
50.5 34.8 2.85146
63.9 47.5 2.85159
77.4 60.2 2.85190
F MA
63.5
Q
80
80
131
161
161
M
ØEN
Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827.
Top Work
Glass filled PolyamideBody
Visual Indicator Open/Close
Pneumatic Actuator Spring Return type
Act. Working Signal
Pressure
3.5 to 6 bar
0.7
Contact AVCON for 4” size Valves
For PTFE : (-) 10°C to 155 °C
6827M817/E/TC 6827M817/TE/TC 3"CY-130
6827M (IC)
Pneumatic Diaphragm Valve
For EPDM : (-) 10°C to 90°C for liquid
upto 120°C for Steam
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
ᶷ
80 62.0 31.0° 9.96.0 90.9 68.9 2.85270 180
18
Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827.
Contact AVCON for 4” size Valves
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
P(Approx)
QØ
F
Ø
A
T
‘A’ Port
NAMUR
MOUNTING
‘B’ Port
1/4” BSP
AT BOTH SIDE
EPDM PTFE/EPDM
6827F166/E/SP
6827F216/E/SP
6827F266/E/SP
6827F416/E/SP
6827F516/E/SP
6827F666/E/SP
Valve Model No.
6827F166/TE/SP
6827F216/TE/SP
6827F266/TE/SP
6827F416/TE/SP
6827F516/TE/SP
6827F666/TE/SP
INCH MM M₃Hr Kg/cm2 Kgs A
K-52 1/2" 15 3.5 20° 12.7 112 63.5124
K-62 3/4" 20 5.0 21.5° 1.2 19.05 117 150
K-62 1" 25 12.5 21.5° 1.3 25.4 127
K-102 40 36.0 25° 5 38.1 146
K-122 2" 50 42.0 30° 7.3 50.4 159
K-123 65 53.0 31.5° 8.1 63.5 190
Actuator
(Normally
Close)
Size
Flow
Kv
Pressure
10.0
10.0
10.0
10.0
10.0
6.0
1.65
1.65
1.65
1.65
1.65
1.65
TF P
150
240
282
300
80
80
131
161
161
Q
1 1/2"
2 1/2"
0.7
6827F816/E/SP 6827F816/TE/SP 3"CY-130
6827F (Forged)
Pneumatic Diaphragm Valve
80 62 31° 9.9 90.9 2706.0 1.65375 180
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Spigot as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
US FDA CFR177.1550 (PTFE)
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Pore & Crack free
Top Work
Glass filled PolyamideBody
Visual Indicator Open/Close
Pneumatic Actuator Spring Return type
Act. Working Signal
Pressure
3.5 to 6 bar
For EPDM : (-) 10°C to 90°C for liquid
For PTFE : (-) 10°C to 155 °C
upto 120°C for Steam
Weight Dimensions
Drain
Angle
19
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Surface Finish ASME BPE SF:2.4 -1
EPDM PTFE/EPDM
6827F167/E/TC
6827F217/E/TC
6827F267/E/TC
6827F417/E/TC
6827F517/E/TC
6827F667/E/TC
Valve Model No.
6827F167/TE/TC
6827F217/TE/TC
6827F267/TE/TC
6827F417/TE/TC
6827F517/TE/TC
6827F667/TE/TC
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Triclamp (TC) as per BS 4825 /ASME BPE
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Valve Construction
16BarsBody Pressure Rating
US FDA CFR177.1550 (PTFE)
INCH MM M₃Hr Kg/cm2 Kgs
K-52 1/2" 15 3.5 20°
K-62 3/4" 20 5.0 21.5° 1.2
K-62 1" 25 12.5 21.5° 1.3
K-102 40 36.0 25° 5
K-122 2" 50 42.0 30° 7.3
K-123 65 53.0 31.5° 8.1
Weight Dimensions
Actuator
(Normally
Close)
Size
Flow
Kv
Pressure Drain
Angle
10.0
10.0
10.0
10.0
10.0
6.0
1 1/2"
2 1/2"
E
25 9.4 2.85112
50.5 15.8 2.85117
50.5 22.1 2.85127
50.5 34.8 2.85146
63.9 47.5 2.85159
77.4 60.2 2.85190
F MA
63.5
Q
80
80
131
161
161
M
ØEN
Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827.
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Non raising design
Excellent drainability
Stroke Restrictor
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Pore & Crack free
Top Work
Glass filled PolyamideBody
Visual Indicator Open/Close
Pneumatic Actuator Spring Return type
Act. Working Signal
Pressure
3.5 to 6 bar
Contact AVCON for 4” size Valves
0.7
For EPDM : (-) 10°C to 90°C for liquid
6827F817/E/TC 6827F817/TE/TC 3"CY-130
6827F (Forged)
Pneumatic Diaphragm Valve
Working Pressure 10 Bar
For PTFE : (-) 10°C to 155 °C
upto 120°C for Steam
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
ᶷ
80 62 31° 9.96.0 90.9 68.9 2.85270 180
20
Motorised Actuated Valve
6527M (IC)
MM M₃Hr Kg/cm2 Kgs A F
10 20°15
12.520
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
21.5°
T PEPDM PTFE/EPDM
Size
INCH
3/4"
1/2"6527M156/E/SP
6527M206/E/SP
Valve Model No.
6527M156/TE/SP
6527M206/TE/SP
5.0
10
251"6527M256/E/SP 6527M256/TE/SP 22 8 21.5 4
4
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
3.5 12.7
1.65
1.65
1.65
127
117
112
270
265
260
25.4
19.05
Top Work
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections
Spigot as per BS 4825 /ASME BPE
Service
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
- Water distribution & generation
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Excellent drainability
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Reference Standard
US FDA CFR177.1550 (PTFE)
Surface Finish ASME BPE SF:2.4 -1
Air/Water/Steam/Slightly aggressive fluid
Visual Indicator Open/Close
Spindle AISI 304
Glass filled PolyamideActuator Body
Bonnet
Model no. LN-02
Supply Voltage 230VAC,50 Hz
Ingress Protection IP 65 as per IEC/ANS 60529
Control Switching SPDT
ASTM A351CF8 (SS-304)
For PTFE : (-) 10°C to 155 °C
For EPDM : (-) 10°C to 90 °C for liquid
Electrical Actuator ON/OFF Type
upto 120°C for Steam
21
Motorised Electric Actuated Valve
6527M (IC)
ASME BPE Complaint design
Non-Magnetic Design
SIP 500 rated life Durability
Excellent drainability
Traceability documents
Key Features
- CIP/SIP skids
- PW & WFI skids
- Water distribution & generation
- Bio reactors/Fermenters
- Chromatography skids
- Process distribution
Applications
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
MM M₃Hr Kg/cm2 Kgs A F
10 20° 112 26015
12.5 11720 50.5
Flow
Kv
Drain
Angle
Pressure DimensionsWeight
21.5°
2.85
T
2.85
PEPDM PTFE/EPDM
Size
INCH
3/4"
1/2"6527M157/E/TC
6527M207/E/TC
Valve Model No.
6527M157/TE/TC
6527M207/TE/TC
5.0
10 285
4.225 50.5 2.851"6527M257/E/TC 6527M257/TE/TC 27022 8 21.5
25
127
4.2
3.9
°
Valve Body ASTM A351CF3M (SS-316L)
Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra
Design Standard ASME BPE
Testing Standard EN :12266-1
Conformity Standard EN :10204
Elastomer/Polymer
Diaphragm Compliance USP CLASS VI Biological Reactivity
Test In Vitro and In Vivo
US FDA CFR177.2600 (EPDM)
Process Parameters
End Connections Spigot as per BS 4825 /ASME BPE
Service
Working Temperature
Working Pressure 10 Bar
Valve Construction
Reference Standard
16BarsBody Pressure Rating
US FDA CFR177.1550 (PTFE)
Surface Finish ASME BPE SF:2.4 -1
Air/Water/Steam/Slightly aggressive fluid
Top Work
Visual Indicator Open/Close
Spindle AISI 304
Glass filled PolyamideActuator Body
Bonnet
Model no. LN-02
Supply Voltage 230VAC,50 Hz
Ingress Protection IP 65 as per IEC/ANS 60529
Control Switching SPDT
ASTM A351CF8 (SS-304)
Electrical Actuator ON/OFF Type
For PTFE : (-) 10°C to 155 °C
For EPDM : (-) 10°C to 90 °C for liquid
upto 120°C for Steam
M
ØE
N
22
Angle Seated Valve
6812M (IC)
Top Work
Pneumatic Actuator Spring Return type
ASTM A351CF8 (SS-304) /Bonnet
Visual Indicator Open/Close
Design Standard EN : 1349
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Valve Model No.
Valve Body ASTM A351CF8 (SS-304)
Process Parameters
End Connections
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
For PTFE : upto 180 °C Max
INCH MM M₃Hr Kg/cm2 Kgs
1/2" 15 4.3
3/4" 20 5.4 1.18
1" 25 13.6 1.83
40 31.8 2.35
2" 50 54.8 3.27
Weight DimensionsSize
Flow
Kv
Pressure
12.0
12.0
10.0
10.0
10.0
1 1/2"
C
157 12.744
162 19.0544
180 25.444
226 38.160.5
226 50.860.5
D HA
72.5
L1
90.5
96
133
148
NAMUR MOUNTING
1/4” BSP
PILOT PRESSURE
D
PTFE
6812M166/T/SP
6812M216/T/SP
6812M266/T/SP
6812M416/T/SP
6812M516/T/SP
ASTM A351CF8M (SS-316)
0.97
L2 FTF THK
182
187
209
265
270
32.5
29.5
29
27
32
89
120
150
160
180
1.65
1.65
1.65
1.65
1.65
Seat Soft seated Teflon
Flow direction 6812M-NC-Flow over the seat.
Spigot as per BS 4825 /ASME BPE
Glass filled PolyamideBody
Act. Working Signal
Pressure
3.5 to 6 bar
Actuator
(Normally
Closed)
K-51
K-51
K-51
K-81
K-81
ASTM A351CF8M (SS-316) - Optional
/
- Optional
Maintenance free & easy installation
Low Energy Consumption
Suitable for high Viscosity &
Working Temperature : 180
Optical Position Indicator
Key Features
Applications
- Autoclave
- Water generation & distribution
- Utility
- Air & gas control
°C Max
Contaminated fluids
- Heat Exchange system
Back Pressure Resistance
High flow rate 6824M-NC-Flow under the seat.
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
23
Angle Seated Valve
6812M (IC)
Valve Model No.
Valve Body ASTM A351CF8 (SS-304) /
Process Parameters
End Connections
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
For PTFE : upto 180 °C Max
INCH MM M₃Hr Kg/cm2 Kgs
1/2" 15 4.3
3/4" 20 5.4 1.18
1" 25 13.6 1.83
40 31.8 2.35
2" 50 54.8 3.27
Weight DimensionsSize
Flow
Kv
Pressure
12.0
12.0
10.0
10.0
10.0
1 1/2"
C
157 44
162 44
180 44
226 60.5
230 60.5
DA
71.6
L1
71.6
81.3
112.7
126.7
PTFE
6812M167/T/TC
6812M217/T/TC
6812M267/T/TC
6812M417/T/TC
6812M517/T/TC
ASTM A351CF8M (SS-316) - Optional
0.97
L2 FTF TD
182
187
209
270
30
30
33
27
32
101.6
114.3
139.7
158.7
25
50.4
63.9
Construction 6812M-NC-Flow over the seat.
Triclamp (TC) as per BS 4825 /ASME BPE
277
101.6
50.4
50.4
Top Work
Pneumatic Actuator Spring Return type
ASTM A351CF8 (SS-304) /Bonnet
Visual Indicator Open/Close
Design Standard EN : 1349
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Seat Soft seated Teflon
Glass filled PolyamideBody
Act. Working Signal
Pressure
3.5 to 6 bar
Applications
- Autoclave
- Water generation & distribution
- Utility
- Air & gas control
- Heat Exchange system
Actuator
K-51
K-51
K-51
K-81
K-81
(Normally
Closed)
ASTM A351CF8M (SS-316) - Optional
Maintenance free & easy installation
Low Energy Consumption
Suitable for high Viscosity &
Working Temperature : 180
Optical Position Indicator
Key Features
°C Max
Contaminated fluids
Back Pressure Resistance
High flow rate
6824M-NC-Flow under the seat.
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
24
Angle Seated Valve
6812M (IC)
Valve Model No.
INCH MM M₃Hr Kg /cm2 Kgs
1/2" 15 4.3
3/4" 20 5.4 1.18
1" 25 13.6 1.83
40 31.8 2.35
1 1/2" 50
54.8
3.27
Weight DimensionsSize
Flow
Kv
Pressure
12.0
12.0
10.0
10.0
10.0
1 1/4"
PTFE
6812M151/T/BSP
6812M201/T/BSP
6812M251/T/BSP
6812M301/T/BSP
6812M351/T/BSP
0.97
NAMUR MOUNTING
1/4” BSP
PILOT PRESSURE
B
A
E
C
D
A B C D E
40
31.8
3.7810.02"6812M501/T/BSP
67.5
75
90
110
125
150
13.6
18
21.5
26
29
35
157
162
180
226
226
230
44
44
52
60.5
60.5
177
182
204
260
265
272
Valve Body ASTM A351CF8 (SS-304) /
Process Parameters
End Connections
Service Air/Water/Steam/Slightly aggressive fluid
Working Temperature
Working Pressure 10 Bar
Valve Construction
16BarsBody Pressure Rating
For PTFE : upto 180 °C Max
ASTM A351CF8M (SS-316) - Optional
Construction 6812M-NC-Flow over the seat.
BSP/NPT (F)
Top Work
Pneumatic Actuator Spring Return type
ASTM A351CF8 (SS-304) /Bonnet
Visual Indicator Open/Close
Design Standard EN : 1349
Testing Standard EN :12266-1
Conformity Standard EN :10204
Reference Standard
Seat Soft seated Teflon
Glass filled PolyamideBody
Act. Working Signal
Pressure
3.5 to 6 bar
Actuator
(Normally
Closed)
K-51
K-51
K-61
K-61
K-81
K-81
60.5
Applications
- Autoclave
- Water generation & distribution
- Utility
- Air & gas control
- Heat Exchange system
Low Energy Consumption
Suitable for high Viscosity &
Working Temperature : 180
Optical Position Indicator
Key Features
°C Max
Contaminated fluids
Back Pressure Resistance
High flow rate
ASTM A351CF8M (SS-316) - Optional
6824M-NC-Flow under the seat.
Manufactured by:
AVCON CONTROLS PVT. LTD.
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093.
Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298
E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
25
MULTI PORT BLOCK VALVES
The technological evalua on in the Pharmaceu cals &
Biotech industries, demands for stringent quality, Human
safety&HighefficiencyfromProcesssystemcomponents.
To meet these growing demands, Avcon controls are
offering engineering solu ons to process piping by
developing Customised mul port block valves. Our block
valves provides minimum dead-legs, maximum drainability
&simplifysystemValida on.
Our highly experience Design & development team is using
highend design so ware to assist in 3D modelling, fluid
dynamics&finiteelementanalysis.
Advantages&KeyFeatures
● Block bodies are machined from forged blocks upto 2”.
Above 2” they are machined from the plates as per
ASTMA262/262M&ASTMA240/240M
●MaterialSS-316LasperASMEBPE
●Customisedmul portconfigura onsforpipingsystems
●Compactdesignprovidesspaceop misa on
●Reduceholdupvolume
●SimplifiedValida onbysingleblockbody
●Integrated design provides easy installa on, shorter CIP,
enhancedcleanability,minimisesystemwelds.
●AvailablewithAvcon’s standard diaphragms actuators
Mul -portvalveApplica on
●Mixing
●Diver ng
●Sampling
●Dumping
●Autoswitching
●CIP/SIP/Producttransfer
26
BLOCK VALVE CONFIGURATIONS
27
BLOCK VALVE CONFIGURATIONS
28
BLOCK VALVE CONFIGURATIONS
29
BLOCK VALVE CONFIGURATIONS
30
TheAVCONTankBo omValvesaredesignedforapplica ons
in the asep c process industry offering a pocket-free interior
surface, minimized sump, elimina ng entrapment areas and
minimizing flow resistance hence elimina ng poten al process
contamina on.
The tank valve body is machined from solid bar stock material
316L as per ASME BPE . The standard design offers one valve port
outlet. Different op ons are available for sampling, steriliza on
andmul -outletconfigura onsforthecustomizedsolu ons.
To minimizes the hold up volume we recommend to weld TBV
directly to the vessel. Tank bo om valves are typically used for
tank discharge, draining, sampling, cleaning and/or sterilizing,
rinsing and isola on of down stream processing
Features:
•Valvebodymachinedfromasolidbarstockmaterial
•Material316LasperASMEBPE
•Minimizeddeadlegandinternalsump
•Suitableformoun ngwithAVCONKseriesPneuma c
TANK BOTTOM VALVES
Actuator
31
P&ID
Flow Direc on
Drain Direc on
Valve
VALVE CONFIGURATION
1) Manual TBV
1x Valve Port
2) Manual TBV
1x Main Valve
1x Sample Valve tank
side right
Manual TBV
1x Main Valve
1x Sample Valve tank
side le
Manual TBV
1x Main Valve
1x Sample Valve
Outlet Right
3) Manual TBV
1x Main Valve
1x Sample Valve
Outlet le
5)Manual TBV
1x Main Valve
2x Outlet port for loop installa on
or as two access ports
4) Manual TBV
1x Main Valve
1x Sample Valve tank side Right
1x CIP/SIP cleaning outlet valve le
OR
OR
32
Limit Switch
Box
K Series
Linear Piston Type
Pneuma c Actuator
D Series
Linear Diaphragm Type
Pneuma c Actuator
Solenoid Valve
Diaphragm SS Handwheel
SPARES & ACCESSORIES
33
NOTES
34
NOTES
35
Our other most popular range of products
www.avconcontrols.com
36
Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (East), Mumbai: 400 093,(INDIA)
Tel. No.:+91 22-2834 9134/9971/73 / Fax No.:+9122-2821 6917 / 3298
Email: avcon@avconcontrols.com /Web-www.avconcontrols.com
Pioneer Spirit in Valve Automation

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Pharma catalogue 2017 18

  • 1. 1 Diaphragm Valves for Aseptic and Sterile Applications PHARMA CAT.11.2017 ISO 9001
  • 2. 2
  • 3. 3 CONTENTS 2 3 4-5 6 7 8 9 10 –13 14 –17 18 –19 20 – 22 23 24 – 27 28 29 30 1.Introduc on Company Profile Manufacturing Facili es Tes ng & Cer fica on Surface Finish 2.Asep c Valve Components Diaphragms Valve Body Configura on End Connec ons 3.Asep c Diaphragm Valves Manual Diaphragm Valves Pneuma c operated Diaphragm Valves Motorised Actuated Valves 4.Angle Seated Valves Angle Seated Valves 5.Mul port Block Valves Mul port Block Valves Block Valve Configura ons 6.Tank Bo om Valves Tank Bo om Valves Valve Configura ons 7.Spares & Accessories Spares & Accessories
  • 4. 4 Avcon is founded by Mr.Avinash Kawale in 1969, he manufactured Solenoid & Automa c Control Valves, and they were designed to last. He also created a company built on enduring values: integrity of design and engineering, quality of materials, cra smanship in manufacturing, a high level of customer service, and flexible business systems that have evolved with changesintechnologyandindustriesweserve. Located in Mumbai, AVCON Controls has grown to become an interna onally renowned manufacturer, and expanded to two facili es in Pune to be er serve st our customers. As a 1 genera on family-owned and operated business, there is an intense commitment to assure that all our products are top quality and meet thehighexpecta onsofourcustomers. In 2001, as a part of con nual development / Expansion Program, AVCON has expanded its manufacturing range to asep c valves for pharmaceu cals&Biotechindustries. Withtopclassqualityofdesign&engineering,AVCON valves offers unparalleled long-term value and customizability for any applica on. This has earned us the reputa on as a manufacturer of the industry's mostdurableandreliableasep cvalves. We are proud of providinga truly engineered product. Every AVCON valve is designed with various criteria to ensure the best performance possible. AVCON controls’staffuseshighenddesignso warelike ●UnigraphicsNX-10for3Dmodelling ●Unigraphics CAM forCNCmachines, ●SiemensPLMforengineeringdocument managementsystem In addi on, our completely cap ve, in-house manufacturing facili es allows for compe ve manufacturing of cost effec ve products for special & demanding needs of our customer’s quality standards. COMPANY PROFILE
  • 5. 5 Our manufacturing units are well equipped with modern machinery & modular produc on equipment which are fully adapted to current market requirements Specifically: ● The 3D-CAD-CAM network connects all the work sta on with 3, 4 & 5 axis machining facili es, bringing our products from concep on to development. ● Plas c Injec on Moulding Machines ● Die & Mould shop ● CMM ( Coordinate Measuring Machine ) ● Ultrasonic Cleaning ● Cv Test Rigs ● Diaphragm Cyclic Test Rig ● Surface Roughness Tester ● In house PTFE Diaphragm manufacturing facility MANUFACTURING FACILITIES
  • 6. 6 TESTING & CERTIFICATION Product Tes ng ● In-process inspec on 100% as per checklist/ QAP ● Diaphragm valve seal test 100% seal tested as per EN -12266-1 ● Internal surface Finish 100% inspec on on Roughness Tester As per ASME BPE 2.4-1 ● Dimensional Check 100 % as per drawing / checklist CMM (coordinate measuring machine) ● Non-Destruc ve Tes ng Material composi on according to ASMP BPE & EN-10204-3.1 ● Conformity of cer ficates according to EN-10204 2.1 Confirma on on conformance with the specifica on 2.2 Confirma on on conformance by test results 3.1 Confirma on on conformance by analysis of material tractability by heat number AVCON compliance to all relevant Global Standards. • FDA CFR 177.1550 (PTFE), 177.2600 (Elastomer) • USP Class VI • Traceable to EN 10204 3.1 • ASME BPE • Tes ng to BS EN 12266-1 • ISO 9001 • CE and PED 97/23/EC
  • 7. 7 ISO 9001:2015 CE-LVD CE-MD GOST R FDA (U.S. Food and Drug Administra on)
  • 8. 8 of the process medium The quality of the interiorsurface has a great impact on the quality of an asep c system process. By means of polishing, the interior contact surface is reduced. The specified surface quality of the valve body is achieved through mechanical polishing and electro- polishing. Electro-polishing is an electrochemical process where the part being polished serves as an anode. It is submerged in an electrolytesolu onalongwithacathode.Avoltagebetween2and 25 volts is passed between the two and a strong chemical reac on developswhichremovesexcessmaterial. The process is controlled in such a way that at least 20 μmof surface material is removed. The highest metal removal is achievedatthepeaksofthemetalsurface. AdvantagesofElectropolishing •Highlustrousappearance •Smoothingofthepeaksofthesurfacefinish •Reduc onofthesurfacetensionandadhesion •Removalofnon-metallicinclusions •Improvedcorrosionresistancethroughaccumula onof chromiumofthesurface SURFACE FINISH
  • 9. 9 DIAPHRAGMS The diaphragm is a Very Important Component of the valve. It is the only part which comes in contact with the fluid and only part which moves in the valve. The diaphragm controls or stops flow ofthefluid. In-house diaphragm manufacturing facility has developed, with years of con nuous efforts, to produce diaphragms of World Standard. Every batch of diaphragms are tested on our con nuous steam simula on equipment for minimum 20,000 opera ons. Diaphragm contains embedded steel compressor studs. These studs and diaphragms are subjected to stretch test. AVCON diaphragms can be interchanged without difficulty in the same size of valve, no change of compressor or spindle isrequired. FTIRVerifica onAnalysisforalldiaphragmcompoundsaredone. Alldiaphragmsmeetrequirementsof: FDACFR211772600(Elastomer) FDACFR211771550(Polymer) USPClassVI TWOtypesofdiaphragmsarestandardizedbyAVCON: EPDM-Ethylene-propyleneelastomerperoxidecured. EPDM diaphragms are molded with specially developed components, reinforced with inter layer woven fabric inlay, to achieve highest suitability at elevated temperature and pressure. Due to typicalmanufacturingtechnic,EPDMdiaphragmsarealsoidealforvacuumapplica on. EPDMDiaphragmtemperature:(-)10°Cto90°Cforliquid upto120°Cforsteam. PTFE – PTFE diaphragms are designed and offered for highest degree of chemical resistances, increasesuitability, longerflex life,almost negligent levelof porosity, reduced cold flowand superior performancethrough-outtemperaturefluctua onsbetweenhotandcoldsteamsteriliza oncycles. PTFEDiaphragmsaresuppliedbackedbyEPDM-Temperature (-)10°Cto(+)155°C.
  • 10. 10 The Avcon valve bodies as standard are manufactured of the material 316L as per ASME BPE Table MM-2.1-1 and according to EN10204inspec oncer ficate3.1/MaterialTestReport(MTR). All valve bodies contain a stamped heat number that allows for traceability to the material proper es and physical composi on ofthevalvebody. The interior body contour and contact surfaces are designed specifically to comply with the requirements of GMP and also op mizedcleanabilityandacavity-freedesign. The Avcon valve bodies are produced out of raw forged, block material, or investment cast. Depending on the material and specifica on of the valve bodies, different manufacturing processesareused. Investment Cast: The investment cast bodies are produced in a pa ern filled with wax containing the shape of the final valve body. AVCON pa erns are designed and op mized for high quality cas ngs. The bodies are checked according to detailed test specifica ons to ensure a reliable quality regarding the materialstructureanddensity. Forged Bodies: The forged body begins from a solid piece of stainless steel ingot. Forged bodies offers high density and homogeneous structure. This reduces the possibility of porosity or that any inclusions can emerge. Block Bodies: Block Bodies are made of solid wrought block or bar stock material having equal features to that of forgings. The individual raw valve body material cut from the block or bar stock and then are mechanically machined according to the specifica on. All the finished bodies can be supplied with a Delta Ferrite content of less than 0.5% VALVE BODY CONFIGURATION
  • 11. 11 EndConnec on Permanent and detachable end connec ons are available as flanges, screw fi ngs, or clamp connec ons. The end connec ons can be supplied to meet allcommon pipe standards (ISO,BS,ASMEBPE). Spigot Socket or bu weld ends are available according to ASME BPE /ISO 1127 standards to meet hygienic or asep c requirements. Orbital welding is the most common method to weld on the endswithoutfillermetals. Flanged Asep c flanges according to ASA 150 # RF are available. Mated flanges are bolted together and have a metal-to-metal stop to ensure that the O-ring is mounted with a defined compression. Both flanges are joined to the pipe ends by orbital welding. The weld seams are polished to meet the finish quality of the valve body. Threaded Screwed pipe connec ons are available with female threads accordingto‘G’thread/ISO228innon-sanitaryversionavailable onlyforangleseatedvalves. TriClamp(TC): The TC ends are connec ng the valve to the pipeline. The joints are held together by a cone-shaped clamp. An EPDM or PTFE gasket is inserted between the clamp fi ngs. Normally for Process & U lity, customer prefers to have TC End Connec on foreasymaintenance. END CONNECTIONS
  • 12. 12 Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com Manual Diaphragm Valve 6227M ( IC ) ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Top Work Hand Wheel Plastic PA6 GF 30% (Autoclavable) / Stainless steel (Optional) - CF8/SS-304 ASTM A351CF8 (SS-304)Bonnet Visual Indicator Open/Close Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature For EPDM : (-) 10°C to 90°C for liquid Working Pressure 10 Bar Valve Construction Reference Standard 16BarsBody Pressure Rating For PTFE : (-) 10°C to 155 °C US FDA CFR177.1550 (PTFE) Surface Finish ASME BPE SF:2.4 -1 MM M₃Hr Kg/cm2 ᶷ Kgs A F 15 3.5 10.0 20° 0.8 12.7 112 76 65 20 5.0 10.0 0.8 19.05 117 65 25 12.5 10.0 0.9 25.4 127 40 36.0 10.0 25° 2 38.1 146 135 128 50 42.0 10.0 30° 2.4 50.4 159 148 128 65 53.0 6.0 31.5° 3.65 63.5 190 75 63.0 6.0 31.5° 10.5 76.2 270 Flow Kv Drain Angle Pressure DimensionsWeight 65 128 200 166 250 21.5° 21.5° 1.65 T 1.65 1.65 1.65 1.65 1.65 1.65 C BEPDM PTFE/EPDM Size INCH 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 6227M166/E/SP 6227M216/E/SP 6227M266/E/SP 6227M416/E/SP 6227M516/E/SP 6227M666/E/SP 6227M816/E/SP Valve Model No. 6227M166/TE/SP 6227M216/TE/SP 6227M266/TE/SP 6227M416/TE/SP 6227M516/TE/SP 6227M666/TE/SP 6227M816/TE/SP C(APPROX.) ØB ØA T F upto 120°C for steam. 97 97
  • 13. 13 Top Work Hand Wheel Plastic PA6 GF 30% (Autoclavable) / Stainless steel (Optional) - CF8/SS-304 ASTM A351CF8 (SS-304)Bonnet Visual Indicator Open/Close Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Triclamp (TC) as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications US FDA CFR177.1550 (PTFE) MM M₃Hr Kg/cm2 ᶷ Kgs 15 3.5 10.0 20° 0.8 20 5.0 10.0 0.8 25 12.5 10.0 0.9 40 36.0 10.0 25° 2 50 42.0 10.0 30° 2.4 65 53.0 6.0 31.5° 3.65 75 63.0 6.0 31.5° 10.5 Flow Kv Drain Angle Pressure DimensionsWeight 21.5° 21.5° EPDM PTFE/EPDM Size INCH 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 6227M167/E/TC 6227M217/E/TC 6227M267/E/TC 6227M417/E/TC 6227M517/E/TC 6227M667/E/TC 6227M817/E/TC Valve Model No. 6227M167/TE/TC 6227M217/TE/TC 6227M267/TE/TC 6227M417/TE/TC 6227M517/TE/TC 6227M667/TE/TC 6227M817/TE/TC A B 25 65 2.85 50.5 65 2.85 50.5 65 2.85 50.5 128 2.85 64 128 2.85 77.4 128 2.85 90.9 200 2.85270 M 112 117 127 146 159 190 F 76.2 140.0 148.0 165 250 C E 9.4 15.75 22.1 34.8 47.5 60.2 68.9 F ØA ØE C(APPROX.) ØB M For EPDM : (-) 10°C to 90°C for liquid For PTFE : (-) 10°C to 155 °C upto 120°C for Steam Manual Diaphragm Valve 6227M ( IC ) Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com 97 97
  • 14. 14 Manual Diaphragm Valve 6227F (Forged) Top Work Hand Wheel Plastic PA6 GF 30% (Autoclavable) / Stainless steel (Optional) - CF8/SS-304 ASTM A351CF8 (SS-304)Bonnet Visual Indicator Open/Close Valve Body ASTM A182 F (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction Reference Standard 16BarsBody Pressure Rating US FDA CFR177.1550 (PTFE) Surface Finish ASME BPE SF:2.4 -1 MM M₃Hr Kg/cm2 ᶷ Kgs A F 15 3.5 10.0 20° 0.8 12.7 112 76 65 20 5.0 10.0 0.8 19.05 117 65 25 12.5 10.0 0.9 25.4 127 40 36.0 10.0 25° 2 38.1 146 135 128 50 42.0 10.0 30° 2.4 50.4 159 148 128 65 53.0 6.0 31.5° 3.65 63.5 190 75 63.0 6.0 31.5° 10.5 76.2 270 Flow Kv Drain Angle Pressure DimensionsWeight 65 128 200 166 250 21.5° 21.5° 1.65 T 1.65 1.65 1.65 1.65 1.65 1.65 C BEPDM PTFE/EPDM Size INCH 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 6227F166/E/SP 6227F216/E/SP 6227F266/E/SP 6227F416/E/SP 6227F516/E/SP 6227F666/E/SP 6227F816/E/SP Valve Model No. 6227F166/TE/SP 6227F216/TE/SP 6227F266/TE/SP 6227F416/TE/SP 6227F516/TE/SP 6227F666/TE/SP 6227F816/TE/SP ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Pore & Carck free C(Approx) BØ Ø A F T For EPDM : (-) 10°C to 90°C for liquid upto 120°C for Steam Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com 97 97
  • 15. 15 For EPDM : (-) 10°C to 90°C for liquid Manual Diaphragm Valve 6227F (Forged) Top Work Hand Wheel Plastic PA6 GF 30% (Autoclavable) / Stainless steel (Optional) - CF8/SS-304 ASTM A351CF8 (SS-304)Bonnet Visual Indicator Open/Close Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 Valve Body Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Triclamp (TC) as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating US FDA CFR177.1550 (PTFE) MM M₃Hr Kg/cm2 ᶷ Kgs 15 3.5 10.0 20° 0.8 20 5.0 10.0 0.8 25 12.5 10.0 0.9 40 36.0 10.0 25° 2 50 42.0 10.0 30° 2.4 65 53.0 6.0 31.5° 3.65 75 63.0 6.0 31.5° 10.5 Flow Kv Drain Angle Pressure DimensionsWeight 21.5° 21.5° EPDM PTFE/EPDM Size INCH 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 6227F167/E/TC 6227F217/E/TC 6227F267/E/TC 6227F417/E/TC 6227F517/E/TC 6227F667/E/TC 6227F817/E/TC Valve Model No. 6227F167/TE/TC 6227F217/TE/TC 6227F267/TE/TC 6227F417/TE/TC 6227F517/TE/TC 6227F667/TE/TC 6227F817/TE/TC A B 25 65 2.85 50.5 65 2.85 50.5 65 2.85 50.5 128 2.85 63.9 128 2.85 77.4 128 2.85 90.9 200 2.85270 M 112 117 127 146 159 190 F 76.0 140.0 148.0 165 250 C E 9.4 15.75 22.1 34.8 47.5 60.2 68.9 ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Pore & Crack free ASTM A182 F (SS-316L) Ø A C(Approx) BØ Ø E M F For PTFE : (-) 10°C to 155 °C upto 120°C for Steam Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com 97 97
  • 16. 16 Pneumatic Diaphragm Valve 6827M (IC) Top Work Glass filled PolyamideBody Visual Indicator Open/Close Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 EPDM PTFE/EPDM 6827M166/E/SP 6827M216/E/SP 6827M266/E/SP 6827M416/E/SP 6827M516/E/SP 6827M666/E/SP Valve Model No. 6827M166/TE/SP 6827M216/TE/SP 6827M266/TE/SP 6827M416/TE/SP 6827M516/TE/SP 6827M666/TE/SP P(Approx) Air/Water/Steam/Slightly aggressive fluid INCH MM M₃Hr Kg/cm2 Kgs A K-52 1/2" 15 3.5 20° 12.7 112 63.5124 K-62 3/4" 20 5.0 21.5° 1.2 19.05 117 150 K-62 1" 25 12.5 21.5° 1.3 25.4 127 K-102 40 36.0 25° 5 38.1 146 K-122 2" 50 42.0 30° 7.3 50.4 159 K-123 65 53.0 31.5° 8.1 63.5 190 Weight Dimensions Actuator (Normally Close) Size Flow Kv Pressure Drain Angle 10.0 10.0 10.0 10.0 10.0 6.0 1.65 1.65 1.65 1.65 1.65 1.65 TF P 150 240 282 300 80 80 131 161 161 Q 1 1/2" 2 1/2" Pneumatic Actuator Spring Return type Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827. Act. Working Signal 3.5 to 6 bar Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications US FDA CFR177.1550 (PTFE) Pressure 0.7 Contact AVCON for 4” size Valves For PTFE : (-) 10°C to 155 °C 6827M816/E/SP 6827M816/TE/SP 3"CY-130 For EPDM : (-) 10°C to 90°C for liquid upto 120°C for Steam Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com ᶷ 80 62.0 31.0° 9.9 90.9 2706.0 1.65375 180
  • 17. 17 Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 EPDM PTFE/EPDM 6827M167/E/TC 6827M217/E/TC 6827M267/E/TC 6827M417/E/TC 6827M517/E/TC 6827M667/E/TC Valve Model No. 6827M167/TE/TC 6827M217/TE/TC 6827M267/TE/TC 6827M417/TE/TC 6827M517/TE/TC 6827M667/TE/TC Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Triclamp (TC) as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications US FDA CFR177.1550 (PTFE) INCH MM M₃Hr Kg/cm2 Kgs K-52 1/2" 15 3.5 20° K-62 3/4" 20 5.0 21.5° 1.2 K-62 1" 25 12.5 21.5° 1.3 K-102 40 36.0 25° 5 K-122 2" 50 42.0 30° 7.3 K-123 65 53.0 31.5° 8.1 Weight Dimensions Actuator (Normally Close) Size Flow Kv Pressure Drain Angle 10.0 10.0 10.0 10.0 10.0 6.0 1 1/2" 2 1/2" E 25 9.4 2.85112 50.5 15.8 2.85117 50.5 22.1 2.85127 50.5 34.8 2.85146 63.9 47.5 2.85159 77.4 60.2 2.85190 F MA 63.5 Q 80 80 131 161 161 M ØEN Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827. Top Work Glass filled PolyamideBody Visual Indicator Open/Close Pneumatic Actuator Spring Return type Act. Working Signal Pressure 3.5 to 6 bar 0.7 Contact AVCON for 4” size Valves For PTFE : (-) 10°C to 155 °C 6827M817/E/TC 6827M817/TE/TC 3"CY-130 6827M (IC) Pneumatic Diaphragm Valve For EPDM : (-) 10°C to 90°C for liquid upto 120°C for Steam Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com ᶷ 80 62.0 31.0° 9.96.0 90.9 68.9 2.85270 180
  • 18. 18 Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827. Contact AVCON for 4” size Valves Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com P(Approx) QØ F Ø A T ‘A’ Port NAMUR MOUNTING ‘B’ Port 1/4” BSP AT BOTH SIDE EPDM PTFE/EPDM 6827F166/E/SP 6827F216/E/SP 6827F266/E/SP 6827F416/E/SP 6827F516/E/SP 6827F666/E/SP Valve Model No. 6827F166/TE/SP 6827F216/TE/SP 6827F266/TE/SP 6827F416/TE/SP 6827F516/TE/SP 6827F666/TE/SP INCH MM M₃Hr Kg/cm2 Kgs A K-52 1/2" 15 3.5 20° 12.7 112 63.5124 K-62 3/4" 20 5.0 21.5° 1.2 19.05 117 150 K-62 1" 25 12.5 21.5° 1.3 25.4 127 K-102 40 36.0 25° 5 38.1 146 K-122 2" 50 42.0 30° 7.3 50.4 159 K-123 65 53.0 31.5° 8.1 63.5 190 Actuator (Normally Close) Size Flow Kv Pressure 10.0 10.0 10.0 10.0 10.0 6.0 1.65 1.65 1.65 1.65 1.65 1.65 TF P 150 240 282 300 80 80 131 161 161 Q 1 1/2" 2 1/2" 0.7 6827F816/E/SP 6827F816/TE/SP 3"CY-130 6827F (Forged) Pneumatic Diaphragm Valve 80 62 31° 9.9 90.9 2706.0 1.65375 180 Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating US FDA CFR177.1550 (PTFE) ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Pore & Crack free Top Work Glass filled PolyamideBody Visual Indicator Open/Close Pneumatic Actuator Spring Return type Act. Working Signal Pressure 3.5 to 6 bar For EPDM : (-) 10°C to 90°C for liquid For PTFE : (-) 10°C to 155 °C upto 120°C for Steam Weight Dimensions Drain Angle
  • 19. 19 Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Surface Finish ASME BPE SF:2.4 -1 EPDM PTFE/EPDM 6827F167/E/TC 6827F217/E/TC 6827F267/E/TC 6827F417/E/TC 6827F517/E/TC 6827F667/E/TC Valve Model No. 6827F167/TE/TC 6827F217/TE/TC 6827F267/TE/TC 6827F417/TE/TC 6827F517/TE/TC 6827F667/TE/TC Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Triclamp (TC) as per BS 4825 /ASME BPE Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Valve Construction 16BarsBody Pressure Rating US FDA CFR177.1550 (PTFE) INCH MM M₃Hr Kg/cm2 Kgs K-52 1/2" 15 3.5 20° K-62 3/4" 20 5.0 21.5° 1.2 K-62 1" 25 12.5 21.5° 1.3 K-102 40 36.0 25° 5 K-122 2" 50 42.0 30° 7.3 K-123 65 53.0 31.5° 8.1 Weight Dimensions Actuator (Normally Close) Size Flow Kv Pressure Drain Angle 10.0 10.0 10.0 10.0 10.0 6.0 1 1/2" 2 1/2" E 25 9.4 2.85112 50.5 15.8 2.85117 50.5 22.1 2.85127 50.5 34.8 2.85146 63.9 47.5 2.85159 77.4 60.2 2.85190 F MA 63.5 Q 80 80 131 161 161 M ØEN Note : In case of Normally Open Actuator, please read Model no. as 6828 in place of 6827. ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Non raising design Excellent drainability Stroke Restrictor Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Pore & Crack free Top Work Glass filled PolyamideBody Visual Indicator Open/Close Pneumatic Actuator Spring Return type Act. Working Signal Pressure 3.5 to 6 bar Contact AVCON for 4” size Valves 0.7 For EPDM : (-) 10°C to 90°C for liquid 6827F817/E/TC 6827F817/TE/TC 3"CY-130 6827F (Forged) Pneumatic Diaphragm Valve Working Pressure 10 Bar For PTFE : (-) 10°C to 155 °C upto 120°C for Steam Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com ᶷ 80 62 31° 9.96.0 90.9 68.9 2.85270 180
  • 20. 20 Motorised Actuated Valve 6527M (IC) MM M₃Hr Kg/cm2 Kgs A F 10 20°15 12.520 Flow Kv Drain Angle Pressure DimensionsWeight 21.5° T PEPDM PTFE/EPDM Size INCH 3/4" 1/2"6527M156/E/SP 6527M206/E/SP Valve Model No. 6527M156/TE/SP 6527M206/TE/SP 5.0 10 251"6527M256/E/SP 6527M256/TE/SP 22 8 21.5 4 4 Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com 3.5 12.7 1.65 1.65 1.65 127 117 112 270 265 260 25.4 19.05 Top Work Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating - Water distribution & generation ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Excellent drainability Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Reference Standard US FDA CFR177.1550 (PTFE) Surface Finish ASME BPE SF:2.4 -1 Air/Water/Steam/Slightly aggressive fluid Visual Indicator Open/Close Spindle AISI 304 Glass filled PolyamideActuator Body Bonnet Model no. LN-02 Supply Voltage 230VAC,50 Hz Ingress Protection IP 65 as per IEC/ANS 60529 Control Switching SPDT ASTM A351CF8 (SS-304) For PTFE : (-) 10°C to 155 °C For EPDM : (-) 10°C to 90 °C for liquid Electrical Actuator ON/OFF Type upto 120°C for Steam
  • 21. 21 Motorised Electric Actuated Valve 6527M (IC) ASME BPE Complaint design Non-Magnetic Design SIP 500 rated life Durability Excellent drainability Traceability documents Key Features - CIP/SIP skids - PW & WFI skids - Water distribution & generation - Bio reactors/Fermenters - Chromatography skids - Process distribution Applications Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com MM M₃Hr Kg/cm2 Kgs A F 10 20° 112 26015 12.5 11720 50.5 Flow Kv Drain Angle Pressure DimensionsWeight 21.5° 2.85 T 2.85 PEPDM PTFE/EPDM Size INCH 3/4" 1/2"6527M157/E/TC 6527M207/E/TC Valve Model No. 6527M157/TE/TC 6527M207/TE/TC 5.0 10 285 4.225 50.5 2.851"6527M257/E/TC 6527M257/TE/TC 27022 8 21.5 25 127 4.2 3.9 ° Valve Body ASTM A351CF3M (SS-316L) Surface Finish Internal : 0.2 to 0.4 Ra; External : 0.8Ra Design Standard ASME BPE Testing Standard EN :12266-1 Conformity Standard EN :10204 Elastomer/Polymer Diaphragm Compliance USP CLASS VI Biological Reactivity Test In Vitro and In Vivo US FDA CFR177.2600 (EPDM) Process Parameters End Connections Spigot as per BS 4825 /ASME BPE Service Working Temperature Working Pressure 10 Bar Valve Construction Reference Standard 16BarsBody Pressure Rating US FDA CFR177.1550 (PTFE) Surface Finish ASME BPE SF:2.4 -1 Air/Water/Steam/Slightly aggressive fluid Top Work Visual Indicator Open/Close Spindle AISI 304 Glass filled PolyamideActuator Body Bonnet Model no. LN-02 Supply Voltage 230VAC,50 Hz Ingress Protection IP 65 as per IEC/ANS 60529 Control Switching SPDT ASTM A351CF8 (SS-304) Electrical Actuator ON/OFF Type For PTFE : (-) 10°C to 155 °C For EPDM : (-) 10°C to 90 °C for liquid upto 120°C for Steam M ØE N
  • 22. 22 Angle Seated Valve 6812M (IC) Top Work Pneumatic Actuator Spring Return type ASTM A351CF8 (SS-304) /Bonnet Visual Indicator Open/Close Design Standard EN : 1349 Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Valve Model No. Valve Body ASTM A351CF8 (SS-304) Process Parameters End Connections Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating For PTFE : upto 180 °C Max INCH MM M₃Hr Kg/cm2 Kgs 1/2" 15 4.3 3/4" 20 5.4 1.18 1" 25 13.6 1.83 40 31.8 2.35 2" 50 54.8 3.27 Weight DimensionsSize Flow Kv Pressure 12.0 12.0 10.0 10.0 10.0 1 1/2" C 157 12.744 162 19.0544 180 25.444 226 38.160.5 226 50.860.5 D HA 72.5 L1 90.5 96 133 148 NAMUR MOUNTING 1/4” BSP PILOT PRESSURE D PTFE 6812M166/T/SP 6812M216/T/SP 6812M266/T/SP 6812M416/T/SP 6812M516/T/SP ASTM A351CF8M (SS-316) 0.97 L2 FTF THK 182 187 209 265 270 32.5 29.5 29 27 32 89 120 150 160 180 1.65 1.65 1.65 1.65 1.65 Seat Soft seated Teflon Flow direction 6812M-NC-Flow over the seat. Spigot as per BS 4825 /ASME BPE Glass filled PolyamideBody Act. Working Signal Pressure 3.5 to 6 bar Actuator (Normally Closed) K-51 K-51 K-51 K-81 K-81 ASTM A351CF8M (SS-316) - Optional / - Optional Maintenance free & easy installation Low Energy Consumption Suitable for high Viscosity & Working Temperature : 180 Optical Position Indicator Key Features Applications - Autoclave - Water generation & distribution - Utility - Air & gas control °C Max Contaminated fluids - Heat Exchange system Back Pressure Resistance High flow rate 6824M-NC-Flow under the seat. Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
  • 23. 23 Angle Seated Valve 6812M (IC) Valve Model No. Valve Body ASTM A351CF8 (SS-304) / Process Parameters End Connections Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating For PTFE : upto 180 °C Max INCH MM M₃Hr Kg/cm2 Kgs 1/2" 15 4.3 3/4" 20 5.4 1.18 1" 25 13.6 1.83 40 31.8 2.35 2" 50 54.8 3.27 Weight DimensionsSize Flow Kv Pressure 12.0 12.0 10.0 10.0 10.0 1 1/2" C 157 44 162 44 180 44 226 60.5 230 60.5 DA 71.6 L1 71.6 81.3 112.7 126.7 PTFE 6812M167/T/TC 6812M217/T/TC 6812M267/T/TC 6812M417/T/TC 6812M517/T/TC ASTM A351CF8M (SS-316) - Optional 0.97 L2 FTF TD 182 187 209 270 30 30 33 27 32 101.6 114.3 139.7 158.7 25 50.4 63.9 Construction 6812M-NC-Flow over the seat. Triclamp (TC) as per BS 4825 /ASME BPE 277 101.6 50.4 50.4 Top Work Pneumatic Actuator Spring Return type ASTM A351CF8 (SS-304) /Bonnet Visual Indicator Open/Close Design Standard EN : 1349 Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Seat Soft seated Teflon Glass filled PolyamideBody Act. Working Signal Pressure 3.5 to 6 bar Applications - Autoclave - Water generation & distribution - Utility - Air & gas control - Heat Exchange system Actuator K-51 K-51 K-51 K-81 K-81 (Normally Closed) ASTM A351CF8M (SS-316) - Optional Maintenance free & easy installation Low Energy Consumption Suitable for high Viscosity & Working Temperature : 180 Optical Position Indicator Key Features °C Max Contaminated fluids Back Pressure Resistance High flow rate 6824M-NC-Flow under the seat. Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
  • 24. 24 Angle Seated Valve 6812M (IC) Valve Model No. INCH MM M₃Hr Kg /cm2 Kgs 1/2" 15 4.3 3/4" 20 5.4 1.18 1" 25 13.6 1.83 40 31.8 2.35 1 1/2" 50 54.8 3.27 Weight DimensionsSize Flow Kv Pressure 12.0 12.0 10.0 10.0 10.0 1 1/4" PTFE 6812M151/T/BSP 6812M201/T/BSP 6812M251/T/BSP 6812M301/T/BSP 6812M351/T/BSP 0.97 NAMUR MOUNTING 1/4” BSP PILOT PRESSURE B A E C D A B C D E 40 31.8 3.7810.02"6812M501/T/BSP 67.5 75 90 110 125 150 13.6 18 21.5 26 29 35 157 162 180 226 226 230 44 44 52 60.5 60.5 177 182 204 260 265 272 Valve Body ASTM A351CF8 (SS-304) / Process Parameters End Connections Service Air/Water/Steam/Slightly aggressive fluid Working Temperature Working Pressure 10 Bar Valve Construction 16BarsBody Pressure Rating For PTFE : upto 180 °C Max ASTM A351CF8M (SS-316) - Optional Construction 6812M-NC-Flow over the seat. BSP/NPT (F) Top Work Pneumatic Actuator Spring Return type ASTM A351CF8 (SS-304) /Bonnet Visual Indicator Open/Close Design Standard EN : 1349 Testing Standard EN :12266-1 Conformity Standard EN :10204 Reference Standard Seat Soft seated Teflon Glass filled PolyamideBody Act. Working Signal Pressure 3.5 to 6 bar Actuator (Normally Closed) K-51 K-51 K-61 K-61 K-81 K-81 60.5 Applications - Autoclave - Water generation & distribution - Utility - Air & gas control - Heat Exchange system Low Energy Consumption Suitable for high Viscosity & Working Temperature : 180 Optical Position Indicator Key Features °C Max Contaminated fluids Back Pressure Resistance High flow rate ASTM A351CF8M (SS-316) - Optional 6824M-NC-Flow under the seat. Manufactured by: AVCON CONTROLS PVT. LTD. Plot No. 65, Road No. 13, MIDC Marol Area, Andheri (E), Mumbai - 400 093. Tel. No.: 91(22)-2834 9134/9971/73/2822 1505, Fax No.: 91(22)-2821 6917/3298 E-mail : avcon@avconcontrols.com, Website : www.avconcontrols.com
  • 25. 25 MULTI PORT BLOCK VALVES The technological evalua on in the Pharmaceu cals & Biotech industries, demands for stringent quality, Human safety&HighefficiencyfromProcesssystemcomponents. To meet these growing demands, Avcon controls are offering engineering solu ons to process piping by developing Customised mul port block valves. Our block valves provides minimum dead-legs, maximum drainability &simplifysystemValida on. Our highly experience Design & development team is using highend design so ware to assist in 3D modelling, fluid dynamics&finiteelementanalysis. Advantages&KeyFeatures ● Block bodies are machined from forged blocks upto 2”. Above 2” they are machined from the plates as per ASTMA262/262M&ASTMA240/240M ●MaterialSS-316LasperASMEBPE ●Customisedmul portconfigura onsforpipingsystems ●Compactdesignprovidesspaceop misa on ●Reduceholdupvolume ●SimplifiedValida onbysingleblockbody ●Integrated design provides easy installa on, shorter CIP, enhancedcleanability,minimisesystemwelds. ●AvailablewithAvcon’s standard diaphragms actuators Mul -portvalveApplica on ●Mixing ●Diver ng ●Sampling ●Dumping ●Autoswitching ●CIP/SIP/Producttransfer
  • 30. 30 TheAVCONTankBo omValvesaredesignedforapplica ons in the asep c process industry offering a pocket-free interior surface, minimized sump, elimina ng entrapment areas and minimizing flow resistance hence elimina ng poten al process contamina on. The tank valve body is machined from solid bar stock material 316L as per ASME BPE . The standard design offers one valve port outlet. Different op ons are available for sampling, steriliza on andmul -outletconfigura onsforthecustomizedsolu ons. To minimizes the hold up volume we recommend to weld TBV directly to the vessel. Tank bo om valves are typically used for tank discharge, draining, sampling, cleaning and/or sterilizing, rinsing and isola on of down stream processing Features: •Valvebodymachinedfromasolidbarstockmaterial •Material316LasperASMEBPE •Minimizeddeadlegandinternalsump •Suitableformoun ngwithAVCONKseriesPneuma c TANK BOTTOM VALVES Actuator
  • 31. 31 P&ID Flow Direc on Drain Direc on Valve VALVE CONFIGURATION 1) Manual TBV 1x Valve Port 2) Manual TBV 1x Main Valve 1x Sample Valve tank side right Manual TBV 1x Main Valve 1x Sample Valve tank side le Manual TBV 1x Main Valve 1x Sample Valve Outlet Right 3) Manual TBV 1x Main Valve 1x Sample Valve Outlet le 5)Manual TBV 1x Main Valve 2x Outlet port for loop installa on or as two access ports 4) Manual TBV 1x Main Valve 1x Sample Valve tank side Right 1x CIP/SIP cleaning outlet valve le OR OR
  • 32. 32 Limit Switch Box K Series Linear Piston Type Pneuma c Actuator D Series Linear Diaphragm Type Pneuma c Actuator Solenoid Valve Diaphragm SS Handwheel SPARES & ACCESSORIES
  • 35. 35 Our other most popular range of products www.avconcontrols.com
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