5 s kaizen
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Kaizen and 5S principles
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5 s kaizen
- 3. jdreyes 5/14/2011 WHAT IS 5S? 5S is a systematized approach to organize work areas, keep rules and standards, and maintain the discipline needed to do a good job. 5S means good housekeeping and workplace organization. 5S
- 4. jdreyes 5/14/2011 RESULTS OF 5S improved profitability efficiency service safety FOCUS OF 5S visual order organization cleanliness standardization
- 6. jdreyes 5/14/2011 Taking out and disposing unnecessary items. Unneeded items are thrown away or disposed. SEIRI (Sort)
- 7. jdreyes 5/14/2011 . . . things that clutter the workplace that may not be needed should be taken out. They usually occupy space that restricts physical movement. Further, this condition has a psychological effect that usually clutter one’s mind and cloud one’s attitude. Note that . . .
- 8. jdreyes 5/14/2011 Organization of necessary items in good order and easy access. Items in the workplace are arranged for ease of access and repeated use. SEITON (Systematize/Stabilize/Straighten)
- 9. jdreyes 5/14/2011 ASSIGN A PLACE FOR EVERYTHING. The most often used item should be nearest and ergonomically situated, meaning - there should be little effort required in accessing, using, and returning the equipment, tools and parts, even documents.
- 10. jdreyes 5/14/2011 Cleaning of the workplace Cleaning even if things are NOT DIRTY. A regular cleaning schedule prevents things from having the chance to get dirty. SEISO (Sweep/Shine)
- 11. jdreyes 5/14/2011 Maintaining the workplace in high standard of housekeeping. SEIKETSU (Sanitize/Standardize)
- 12. jdreyes 5/14/2011 Doing things spontaneously without being told. “Teach by doing.” SHITSUKE (Sustain/Self-Discipline)
- 13. jdreyes 5/14/2011 5S PRINCIPLES 5S JAPANESE WORD ENGLISH TERM ACTION EFFECTS 1S SEIRI SORT Identify and eliminate all unnecessary items. ACTIONS2S SEITON SYSTEMATIZE/ STABILIZE/ STRAIGHTEN Arrange necessary items in good order and easy access. 3S SEISO SWEEP/SHINE Clean your workplace thoroughly. 4S SEIKETSU SANITIZE/ STANDARDIZE Maintain high standards of housekeeping and workplace organization at all times. CULTURE 5S SHITSUKE SUSTAIN/ SELF- DISCIPLINE Create a culture wherein all members practice the above 4S as a way of life. HABIT
- 14. jdreyes 5/14/2011 Kaizen “continuous improvement” means 5S is a part of Kaizen.
- 15. jdreyes 5/14/2011 Kaizen improves . . . Kaizen product quality production capacity use of capital safety space utilization communications employee retention reducing waste
- 16. jdreyes 5/14/2011 When applied to the workplace, kaizen refers to activities that continually improve all functions, and involves all employees from the CEO to the assembly line workers.
- 18. jdreyes 5/14/2011 1. 3Ms for doing a Job 2. Human Resources Emphasis 3. 5 Fields of Training 4. 3 Balloons for Success 5. 7 Types of Waste 6. KAIZEN Continuous Improvement Board Tools/Methods for Kaizen
- 19. jdreyes 5/14/2011 3Ms for Doing any Job
- 20. jdreyes 5/14/2011 Human Resource Emphasis
- 21. jdreyes 5/14/2011 5 Fields of Training
- 23. jdreyes 5/14/2011 7 Types of Wastes
Hinweis der Redaktion
- 5S are five terms beginning with “S” utilized to create a workplace suited for visual control and lean production.
- SORT basically means, “Don't keep things around just because they might be used, someday.” Note to the presenter: Elaborate more by explaining the context as applied to different qualification. Give example/s as necessary. Ask participants for some practices with respect to their qualification.
- SYSTEMATIZE is to neatly arrange and identify parts and tools for ease of use. Note to the presenter: Elaborate more by explaining the context as applied to different qualification. Give example/s as necessary Ask participants for some practices with respect to their qualification.
- Note to the presenter: Elaborate more by explaining the context as applied to different qualification. Give example/s as necessary. Ask participants for some practices with respect to their qualification.
- Standardize means to conduct Sort, Systematize, and Sweep at frequent, indeed daily, intervals to maintain a workplace in perfect condition. Note to the presenter: Elaborate more by explaining the context as applied to different qualification. Give example/s as necessary. Ask participants for some practices with respect to their qualification.
- Sustain means to form the habit of always following the first four Ss . . . To maintain what has been accomplished. Note to the presenter: Elaborate more by explaining the context as applied to different qualification. Give example/s as necessary. Ask participants for some practices with respect to their qualification.
- Kaizen comes from the Japanese words "Kai" meaning school and "Zen" meaning wisdom. Collectively, it means continuous improvement . . . in quality, technology, processes, company culture, productivity, safety and leadership.
- Kaizen is based on making little changes on a regular basis.