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Presentation on
Low Alloy Steels
     In nuclear
For more help contact me

Muhammad Umair Bukhari

  Engr.umair.bukhari@gmail.com

     www.bzuiam.webs.com
        03136050151
INTRODUCTION
• High strength low alloy (HSLA) steels are designed to provide
  conventional carbon steels better mechanical properties
  and/or greater resistance to atmospheric corrosion than a
  hardening mechanism.
• The material for a pressure retaining component should have
  a sufficient strength and fracture toughness for the assurance
  of the structural integrity. For a nuclear reactor vessel, a
  resistance to an irradiation embrittlement is also an
  important property. In general, the fracture toughness of a
  material is decreased when its strength is increased by a
  hardening mechanism.
INTRODUCTION
Low-alloy steels (LAS) are widely used for pressure vessel and
piping in light water reactors. The reactor pressure vessel (RPV) is
the most critical pressure-boundary component as far as safety
and plant life are concerned. The possible effect of
environmentally- assisted cracking (EAC) on RPV structural
integrity, therefore, continues to be a key concern within the
context of both reactor safety and evaluation/extension of plant
service life.
INTRODUCTION
The HSLA steels have low carbon contents (0.05-0.25% C) in order
to produce adequate formability and weldability, and they have
manganese contents up to 2.0%. Small quantities of chromium,
nickel, molybdenum, copper, nitrogen, vanadium, niobium,
titanium and zirconium are used in various combinations.
The various types of Microalloyed
•   Vanadium microalloyed steels
•   Niobium microalloyed steels
•   Niobium-molybdenum steels
•   Vanadium-niobium microalloyed steels
•   Vanadium-nitrogen microalloyed steels
•   Titanium microalloyed steels
•   Niobium titanium microalloyed steels
•   Vanadium-titanium microalloyed steels
HEAT TREATMENTS OF LOW ALLOY
                STEELS
• Most of the engineering properties of metals and alloys are
  related to their structure. Equilibrium structure can be
  predicted for an alloy with the help of an equilibrium
  diagram.
• Mechanical properties can be changed by varying the relative
  proportions of micro constituents. In practice, change in
  mechanical properties is achieved by a process known as heat
  treatment.
• This process consists of heating a metal or alloy to a specific
  predetermined temperature, holding at this temperature for
  required time, and finally cooling from this temperature. All
  these operations are carried out in solid state.
Heat treatment may be undertaken for the
               following purposes:
•   Improvement in ductility
•   Relieving internal stresses
•   Refinement of grain size
•   Increasing hardness or tensile strength
RADIATION EMBRITTLEMENT OF LOW-ALLOY
                STEELS
• Neutron irradiation of reactor pressure vessel (RPV) steels
  increases density of point defects, enhances diffusivity of all
  atoms in solid solution and produces phase transformations,
  precipitation, micro voids, etc. that results in considerable
  change in mechanical properties of low-alloy steels.
• The most dangerous of them are the loss of plasticity and
  increase of brittle fracture. The prediction of radiation
  embrittlement of RPV materials during their operation is of
  great applied importance.
CHARACTERIZATION of Ni–Mo–Cr LOW ALLOY
      STEELS FOR NUCLEAR APPLICATION
• The Mn–Mo–Ni low alloy steels such as SA508 Grade 3 and
  SA533 Grade B, have been used widely for nuclear reactor
  pressure vessels for more than 30 years due to a combination
  of their good strength, toughness and weldability in addition
  to economy.
• Several types of advanced PWR’s (pressurized water reactors)
  are under development, which are from a smaller
  modularized reactor to a much larger capacity reactor than
  the currently operating reactors.
• ferritic low alloy steels still have a priority under the
  operating conditions of PWR type reactors.
• , Ni and Cr are known to be effective elements for an increase
  of the hardenability of ferritic steels.
EFFECT OF CYCLIC STRAIN RATE ON LOW
              ALLOY STEEL
• Low alloy steels (LASs) used as the structural materials of
  nuclear power plants (NPPs) are subject to cyclic stress during
  plant operation. Consequently, fatigue damage is one of the
  most significant degradation mechanisms of them.
• Moreover, fatigue crack growth rate is accelerated in the high
  temperature water environment of NPPs, thereby reducing
  the fatigue life Therefore, the environmental fatigue
  behaviors of LASs should be considered to assess the integrity
  and the safety of NPPs.

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Low alloy steels in nuclear

  • 1. Presentation on Low Alloy Steels In nuclear
  • 2. For more help contact me Muhammad Umair Bukhari Engr.umair.bukhari@gmail.com www.bzuiam.webs.com 03136050151
  • 3. INTRODUCTION • High strength low alloy (HSLA) steels are designed to provide conventional carbon steels better mechanical properties and/or greater resistance to atmospheric corrosion than a hardening mechanism. • The material for a pressure retaining component should have a sufficient strength and fracture toughness for the assurance of the structural integrity. For a nuclear reactor vessel, a resistance to an irradiation embrittlement is also an important property. In general, the fracture toughness of a material is decreased when its strength is increased by a hardening mechanism.
  • 4. INTRODUCTION Low-alloy steels (LAS) are widely used for pressure vessel and piping in light water reactors. The reactor pressure vessel (RPV) is the most critical pressure-boundary component as far as safety and plant life are concerned. The possible effect of environmentally- assisted cracking (EAC) on RPV structural integrity, therefore, continues to be a key concern within the context of both reactor safety and evaluation/extension of plant service life.
  • 5. INTRODUCTION The HSLA steels have low carbon contents (0.05-0.25% C) in order to produce adequate formability and weldability, and they have manganese contents up to 2.0%. Small quantities of chromium, nickel, molybdenum, copper, nitrogen, vanadium, niobium, titanium and zirconium are used in various combinations.
  • 6. The various types of Microalloyed • Vanadium microalloyed steels • Niobium microalloyed steels • Niobium-molybdenum steels • Vanadium-niobium microalloyed steels • Vanadium-nitrogen microalloyed steels • Titanium microalloyed steels • Niobium titanium microalloyed steels • Vanadium-titanium microalloyed steels
  • 7. HEAT TREATMENTS OF LOW ALLOY STEELS • Most of the engineering properties of metals and alloys are related to their structure. Equilibrium structure can be predicted for an alloy with the help of an equilibrium diagram. • Mechanical properties can be changed by varying the relative proportions of micro constituents. In practice, change in mechanical properties is achieved by a process known as heat treatment. • This process consists of heating a metal or alloy to a specific predetermined temperature, holding at this temperature for required time, and finally cooling from this temperature. All these operations are carried out in solid state.
  • 8. Heat treatment may be undertaken for the following purposes: • Improvement in ductility • Relieving internal stresses • Refinement of grain size • Increasing hardness or tensile strength
  • 9. RADIATION EMBRITTLEMENT OF LOW-ALLOY STEELS • Neutron irradiation of reactor pressure vessel (RPV) steels increases density of point defects, enhances diffusivity of all atoms in solid solution and produces phase transformations, precipitation, micro voids, etc. that results in considerable change in mechanical properties of low-alloy steels. • The most dangerous of them are the loss of plasticity and increase of brittle fracture. The prediction of radiation embrittlement of RPV materials during their operation is of great applied importance.
  • 10. CHARACTERIZATION of Ni–Mo–Cr LOW ALLOY STEELS FOR NUCLEAR APPLICATION • The Mn–Mo–Ni low alloy steels such as SA508 Grade 3 and SA533 Grade B, have been used widely for nuclear reactor pressure vessels for more than 30 years due to a combination of their good strength, toughness and weldability in addition to economy. • Several types of advanced PWR’s (pressurized water reactors) are under development, which are from a smaller modularized reactor to a much larger capacity reactor than the currently operating reactors. • ferritic low alloy steels still have a priority under the operating conditions of PWR type reactors. • , Ni and Cr are known to be effective elements for an increase of the hardenability of ferritic steels.
  • 11. EFFECT OF CYCLIC STRAIN RATE ON LOW ALLOY STEEL • Low alloy steels (LASs) used as the structural materials of nuclear power plants (NPPs) are subject to cyclic stress during plant operation. Consequently, fatigue damage is one of the most significant degradation mechanisms of them. • Moreover, fatigue crack growth rate is accelerated in the high temperature water environment of NPPs, thereby reducing the fatigue life Therefore, the environmental fatigue behaviors of LASs should be considered to assess the integrity and the safety of NPPs.