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Functional
Test Systems
Bajio
July 03-07
Agenda
1.- Platform Overview
2.- Venturi SII and Venturi SIII differences
3.- Application Examples.
4.- TxSL 8.1 Advantages.
5.- Platform Value Proposition.
1.- Platform Overview
TS-5400
Series 1
(VXI)
TS-5400
Series 2
(VXI)
TS-5410
2003
1996
2006
TS-5040 TS-5020
PXI
modules
2011
TS-5400
Series S3
PXI
TS-8989
PXI
2014
TS-5400 Venturi 2
From50-112
pincounts
Upto484pin
count
TS-5040 Mercury
Test Exec SL
Building
Blocks
TS-5020 Lincoln 2
TS-5400 Venturi S3
U8972A
Replacing Venturi 2
• VXI to PXI
• 2x pin count
density
• Parallel test on 2
or more DUTs
• Higher throughput
SLU Load Cards IPC Controller PXI Modules
TS-8989 VipeR
VipeR
• 8 slot PXI chassis
• 11 slot SLU
• Using common Load
and Pin Matrix card
• Small Pin count
system
1.- Platform Overview
1.- Platform Overview
Complexity100 Pins 200 Pins
Price
Body Control
Dashboard
EPB
Fuel Control
Telematics
LED Driver
Sensor
ABS
Sensor
Door
LED Driver
Telematics
EPB
Clusters
Fuel Control
Transmission Control Power Train ECU
Body Control
Key
Simple BCM
Immobilizer
ECU
RKE
Immobilizer
TS-8989
VipeR
TS-5040
Mercury
TS-5020
Lincoln
TS-5400
Venturi SIII
Brushless
Motor Controller
Lighting
Infotainment
The right solution
for right application
Electronic Control Unit (ECU)
CPU
Input
Buffers
Output
Drivers
Output
Drivers
Output
Drivers
Output
Driver
Driver
Input
Buffers
Inputs:
Sensors, & switch
inputs
Outputs:
Actuators, motors, lamps and
others
CAN, LIN, K-LINE, and
others
Motors
Motors
Lamps
Lamps
Relays
Relays
Other
ECU’s
sensor
sensor
sensor
sensor
sensor
switch
switch
switch
switch
Position sensor
Force Sensor
Wheel Speed Sensor
DUT communication
Actuators
Motors
Lamps
Knock Sensor
Actuators
Actuators
Electronic Control Unit (ECU)
(EPB, Simple BCM, Steering Control Unit)
1.- Platform Overview
Power Supply
Microcontroller
Communication
Power
Management
Input
Conditioning
Output
Drivers
ECU
Switch Load UnitStimulus
Instrumentations
DAC Signal
Routing
Load
Simulation
7
ABUS’s
(Analog Buses)
ECU Input Test
Solution
Overview
1.- Platform Overview
Instrument Multiplexion
and ABUS
Interaction Concept
1.- Platform Overview
Switch to
apply load
channel
Load
mounting
Connects the channel
to either the power
line or ground line
• On-board sense resistor
• I-sense lines accessible via
backplane allows us to convert the
voltage measurement to current
Terminals that
connect to the
backplane
Power BUS
Flyback
protection
16-Channel Load Card
› SLU + Loadcards Usage advantages Vs Custom LoadBox traditonal strategy
› Channels to mount loads determined by the customer with easy access for maintenance and quick change
› OnBoard Hi Current & Flyback protection
› Load card ID capabilities to lock specific configuration according to specific product
› Current measurement with current sense resistor of 0.05Ω 16Ch and LEM for 8CH Heavy Duty Loadcards
Switch Load Unit
(SLU) &
Loadcards
Advantages
PXI , GPIB, LXI
Instruments support
PXI , GPIB, LXI
Instruments support
Switch Load UnitSwitch Load Unit
U8989A
VipeR
Lead time: 6 weeks
Warranty period: 3 years
89A (TS8989 VipeR)
World’s only INTEGRATED
HIGH-CURRENT SWITCH
WITH PXI-BASED
MEASUREMENT SYSTEM IN A
BOX!
Integrated PXI
Chassis and
Switch/Load
platform
10
Up to 104 pin counts
Suitable for Functional test of Mechatronics
applications with high Current and voltage ranges
(ideal for Automotive)
Up to 40A current loads
No Rack: It can be setup as bench top system or
integrated into a Rack & Stack system
TS-5000 Embedded PC controller - Core i7
2.1GHz processor, 8GB S-DIMM, 500GB
HDD SATA, 2x Gigabit Ethernet ports, 4x
USB 2.0 ports and 2x USB 3.0 ports with
Built-in GPIB controller,
Windows 7, Keysight IO 64-bit, TxSL v7 and
TS-5000 v7
KEYSIGHT GPIB & LXI
Instruments
KEYSIGHT GPIB & LXI
Instruments
Mini Switch Load UnitMini Switch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
E2230B
Lead time: 8 weeks
Warranty period: 3 years
2230B (TS5040 Mercury) Up to 112 pin counts
Up to 40A current loads
0.75m rack
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
TS-5000 Family Controller Includes Core 2 Duo 3.0GHz
Processor, 2048Mb RAM, DVD-
Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1
110 pin & 64 hi-power ICA blocks & cabling
Mini SLU
1.2kW and 400W Modular Power Supplies
11
TITAN
KEYSIGHT GPIB & LXI
Instruments
KEYSIGHT GPIB & LXI
Instruments
Switch Load UnitSwitch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
E2240A
N3300 E-LoadN3300 E-Load
Lead time: 8 weeks
Warranty period: 3 years
240A (TS5020 Lincoln) Up to 150 pin counts
Up to 40A current loads
2.0m rack with solid door
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
TS-5000 Family Controller Includes Core 2 Duo 3.0GHz
Processor, 2048Mb RAM, DVD-
Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1
96 pin & 24 hi-power ICA blocks & cabling
N3300A eLoad mainframe & modules
1kW, 2kW and 400W Modular Power Supplies
12
TITAN
Agilent PXI , GPIB & LXI
Instruments
Agilent PXI , GPIB & LXI
Instruments
Switch Load UnitSwitch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
U8972A
N3300 E-LoadN3300 E-Load
Lead time: 8 weeks
Warranty period: 3 years
Up to 464 pin counts
Up to 40A current loads
2.0m rack with solid door and extractor fan
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
IPC backplane, CPU i5-2400, RAM 8GB, HDD 500GB
Windows 7, Keysight IO, TestExec SL 7.1, TS-5000 7.1
210 pin & 64 hi-power ICA blocks & cabling
N3300A eLoad mainframe & modules
1kW, 2kW and 400W Modular Power Supplies
8972A (TS5400 Venturi-SIII)
A Typical Production Line Structure
Example #1 – Body Control Module
Body Control Module is
responsible for monitoring and
controlling various electronic
accessories in a vehicle's body.
The BCM communicates with
other on-board computers and its
main application is controlling load
drivers – actuating relays that in
turn perform actions in the vehicle
such as locking the doors or
dimming the salon overhead lamp.
Application#1 – Body Control Module
Gnd
VBatt
Switches Input
Cargo/Room
Lamps etc…
Door/Window
Locks…
Wiper/Washer
Motors…
8A
5A
4A
40A
1A
 Pin Matrix + DMM
• Switching for all test nodes
• All Voltage/Current Measurement
• All Resistance Measurement
 Load Card 40A + TITAN Power
Supply
• Relay Switching for power supply
• Battery Supply to Body Control
Module
 Various Load Card
• Different load card for external load connection
(E6176A 7.5A, U7179A 15A etc…)
• Pull Up/Down Passive Load to Vbatt or GND
 2A Load Card
• Low current load card for discrete input
(example U7177A or N9377A)
• Pull Up/Down Passive Load to Vbatt or GND
2.- Venturi SII and Venturi SIII
differences
More resources by Increasing channel density
Venturi S3 (max 464 pins) Venturi 2 (max 320 pins) Density
Improvement
ICA Blocks Mac Panel new receiver module –
753025R
no. of positions – 210
Mac Panel receiver module – 753001
no. of positions - 192
improvement : 9%
Pin Matrix Cards E8782A
-24 instrument matrix
-40 measurement matrix
E8792A has
-16 instrument matrix
-32 measurement
instrument matrix : 50%
Measurement matrix: 25%
E8783A has
-64 measurement matrix
E8793A has
-32 measurement matrix Measurement matrix: 100%
Load Cards for load current requirements
between 7.5A & 15A,
1 x U7179A provides 16-channels/card
SLU slots required: 1 per card
for load current requirements
between 7.5A & 15A,
2 x E6178B are required to provide
16 channels
SLU slots required: 2 per card
no. of channels supported
with current requirements of
up to 15A: 100%
for situations where >30A and < 40A
current is required,
e.g. if current is 35A,
1xU7178A supports up to 8 channels
of 35A
SLU slots required: 1 per card
for situations where >30A and < 40A
current is required,
e.g. if current is 35A, current needs to
be split between
2 channels.
in this situation,
2 x E6178B is required to support 8
channels of 35A current
SLU slots required: 2 per card
for situations where >30A and < 40A
current is required,
improvement in density : 100%
Less SLU slots required in VS3
Venturi 2 Venturi S3
E6171B MCM M9186A V/I Source
E1411B & 34401A DMM M9182A & M9183A DMM
E6173A 2-CH Arb
&33120A/33220A 1/2-CH Arb
PXA7224 2-CH Arb(VX Instruments) &
33522B 2-CH Arb
E1429A 2-CH Digitizer &
E1563A 2-CH Digitizer
PXD7314 2-CH Digitizer(VX Instruments) &
L4534A 4-CH Digitizer
E1333A 3-CH Counter
& 53131A 2-CH Counter
NA
E1418A 8/16-Channel D/A Converter M9185A 8-CH/16-CH D/A Converter
NA M9216A 32-CH HV-DAQ
2.- Venturi SII and Venturi SIII differences
2.- Venturi SII and Venturi SIII differences
Description PXIe VXI Benefit to YOU
Data transfer rate
up to 8GB/s (to system slot)
up to 4GB/s (slot to slot)
PXI-5 PXI Express hardware
specification
up to 320Mb/s
(VXIbus Spec, Rev 1.4)
larger bandwidth for future
applications support
(e.g. infotainment,
telematics, radar)
Mainframe size
4U (M9018A used in
Venturi S3)
8U (E8401A, used in Venturi
2)
more rack space in system
for other instruments
(e.g. 2 PXI chassis in future,
more Power supplies)
No. of slots in mainframe 18 slots (M9018A) 13 slots (up to C-Size)
more instruments can be
added to chassis, improving
instrument density in
system
3.- Application Examples.
Bench Setup-Diagnostic VipeR in 0.75m rack- Flashing
VipeRVipeR
Scenario 1:
Direct connect between system to DUT for R&D
development
Scenario 2:
Setup with mass interconnect for frequent DUT exchange in
manufacturing environment
VipeRVipeR
OP
EN
3.- Application Examples.
Two VipeR in a1.6m/2m rack Dual UUT EOL VipeR in another system rack - EOL
VipeRVipeR
VipeR #1VipeR #1
VipeR #2VipeR #2
Scenario 3:
Two VipeR integrated in a 1.6m/2m rack for
manufacturing environment with space constraint
Scenario 4:
VipeR sharing a rack with another system for
manufacturing environment with space constraint
Value Proposition
Keysight’s Functional Test Platform
Advantages
Formal
Training Path SW and HW
Sustaining
Mature Platform
with Global Support
Third Vendor HW
Integration Support
Single Vendor
Warranty
Standard Hardware
Platform
Test Exec
Test Sequencer
Interlatin´s Functional Test Capabilites
Hardware Software
Fixture Development
SW & HW Integration
+
TS-54XX Training
Engineering Team
¡GRACIAS!

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Functional Test Systems - Testing Days Bajío

  • 2. Agenda 1.- Platform Overview 2.- Venturi SII and Venturi SIII differences 3.- Application Examples. 4.- TxSL 8.1 Advantages. 5.- Platform Value Proposition.
  • 3. 1.- Platform Overview TS-5400 Series 1 (VXI) TS-5400 Series 2 (VXI) TS-5410 2003 1996 2006 TS-5040 TS-5020 PXI modules 2011 TS-5400 Series S3 PXI TS-8989 PXI 2014
  • 4. TS-5400 Venturi 2 From50-112 pincounts Upto484pin count TS-5040 Mercury Test Exec SL Building Blocks TS-5020 Lincoln 2 TS-5400 Venturi S3 U8972A Replacing Venturi 2 • VXI to PXI • 2x pin count density • Parallel test on 2 or more DUTs • Higher throughput SLU Load Cards IPC Controller PXI Modules TS-8989 VipeR VipeR • 8 slot PXI chassis • 11 slot SLU • Using common Load and Pin Matrix card • Small Pin count system 1.- Platform Overview
  • 5. 1.- Platform Overview Complexity100 Pins 200 Pins Price Body Control Dashboard EPB Fuel Control Telematics LED Driver Sensor ABS Sensor Door LED Driver Telematics EPB Clusters Fuel Control Transmission Control Power Train ECU Body Control Key Simple BCM Immobilizer ECU RKE Immobilizer TS-8989 VipeR TS-5040 Mercury TS-5020 Lincoln TS-5400 Venturi SIII Brushless Motor Controller Lighting Infotainment The right solution for right application
  • 6. Electronic Control Unit (ECU) CPU Input Buffers Output Drivers Output Drivers Output Drivers Output Driver Driver Input Buffers Inputs: Sensors, & switch inputs Outputs: Actuators, motors, lamps and others CAN, LIN, K-LINE, and others Motors Motors Lamps Lamps Relays Relays Other ECU’s sensor sensor sensor sensor sensor switch switch switch switch Position sensor Force Sensor Wheel Speed Sensor DUT communication Actuators Motors Lamps Knock Sensor Actuators Actuators Electronic Control Unit (ECU) (EPB, Simple BCM, Steering Control Unit)
  • 7. 1.- Platform Overview Power Supply Microcontroller Communication Power Management Input Conditioning Output Drivers ECU Switch Load UnitStimulus Instrumentations DAC Signal Routing Load Simulation 7 ABUS’s (Analog Buses) ECU Input Test Solution Overview
  • 8. 1.- Platform Overview Instrument Multiplexion and ABUS Interaction Concept
  • 9. 1.- Platform Overview Switch to apply load channel Load mounting Connects the channel to either the power line or ground line • On-board sense resistor • I-sense lines accessible via backplane allows us to convert the voltage measurement to current Terminals that connect to the backplane Power BUS Flyback protection 16-Channel Load Card › SLU + Loadcards Usage advantages Vs Custom LoadBox traditonal strategy › Channels to mount loads determined by the customer with easy access for maintenance and quick change › OnBoard Hi Current & Flyback protection › Load card ID capabilities to lock specific configuration according to specific product › Current measurement with current sense resistor of 0.05Ω 16Ch and LEM for 8CH Heavy Duty Loadcards Switch Load Unit (SLU) & Loadcards Advantages
  • 10. PXI , GPIB, LXI Instruments support PXI , GPIB, LXI Instruments support Switch Load UnitSwitch Load Unit U8989A VipeR Lead time: 6 weeks Warranty period: 3 years 89A (TS8989 VipeR) World’s only INTEGRATED HIGH-CURRENT SWITCH WITH PXI-BASED MEASUREMENT SYSTEM IN A BOX! Integrated PXI Chassis and Switch/Load platform 10 Up to 104 pin counts Suitable for Functional test of Mechatronics applications with high Current and voltage ranges (ideal for Automotive) Up to 40A current loads No Rack: It can be setup as bench top system or integrated into a Rack & Stack system TS-5000 Embedded PC controller - Core i7 2.1GHz processor, 8GB S-DIMM, 500GB HDD SATA, 2x Gigabit Ethernet ports, 4x USB 2.0 ports and 2x USB 3.0 ports with Built-in GPIB controller, Windows 7, Keysight IO 64-bit, TxSL v7 and TS-5000 v7
  • 11. KEYSIGHT GPIB & LXI Instruments KEYSIGHT GPIB & LXI Instruments Mini Switch Load UnitMini Switch Load Unit Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling E2230B Lead time: 8 weeks Warranty period: 3 years 2230B (TS5040 Mercury) Up to 112 pin counts Up to 40A current loads 0.75m rack 3-Phase only PDU with EMO switch Power Distribution Unit (PDM) Thermistor TS-5000 Family Controller Includes Core 2 Duo 3.0GHz Processor, 2048Mb RAM, DVD- Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1 110 pin & 64 hi-power ICA blocks & cabling Mini SLU 1.2kW and 400W Modular Power Supplies 11 TITAN
  • 12. KEYSIGHT GPIB & LXI Instruments KEYSIGHT GPIB & LXI Instruments Switch Load UnitSwitch Load Unit Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling E2240A N3300 E-LoadN3300 E-Load Lead time: 8 weeks Warranty period: 3 years 240A (TS5020 Lincoln) Up to 150 pin counts Up to 40A current loads 2.0m rack with solid door 3-Phase only PDU with EMO switch Power Distribution Unit (PDM) Thermistor TS-5000 Family Controller Includes Core 2 Duo 3.0GHz Processor, 2048Mb RAM, DVD- Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1 96 pin & 24 hi-power ICA blocks & cabling N3300A eLoad mainframe & modules 1kW, 2kW and 400W Modular Power Supplies 12 TITAN
  • 13. Agilent PXI , GPIB & LXI Instruments Agilent PXI , GPIB & LXI Instruments Switch Load UnitSwitch Load Unit Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling U8972A N3300 E-LoadN3300 E-Load Lead time: 8 weeks Warranty period: 3 years Up to 464 pin counts Up to 40A current loads 2.0m rack with solid door and extractor fan 3-Phase only PDU with EMO switch Power Distribution Unit (PDM) Thermistor IPC backplane, CPU i5-2400, RAM 8GB, HDD 500GB Windows 7, Keysight IO, TestExec SL 7.1, TS-5000 7.1 210 pin & 64 hi-power ICA blocks & cabling N3300A eLoad mainframe & modules 1kW, 2kW and 400W Modular Power Supplies 8972A (TS5400 Venturi-SIII)
  • 14. A Typical Production Line Structure
  • 15. Example #1 – Body Control Module Body Control Module is responsible for monitoring and controlling various electronic accessories in a vehicle's body. The BCM communicates with other on-board computers and its main application is controlling load drivers – actuating relays that in turn perform actions in the vehicle such as locking the doors or dimming the salon overhead lamp.
  • 16. Application#1 – Body Control Module Gnd VBatt Switches Input Cargo/Room Lamps etc… Door/Window Locks… Wiper/Washer Motors… 8A 5A 4A 40A 1A  Pin Matrix + DMM • Switching for all test nodes • All Voltage/Current Measurement • All Resistance Measurement  Load Card 40A + TITAN Power Supply • Relay Switching for power supply • Battery Supply to Body Control Module  Various Load Card • Different load card for external load connection (E6176A 7.5A, U7179A 15A etc…) • Pull Up/Down Passive Load to Vbatt or GND  2A Load Card • Low current load card for discrete input (example U7177A or N9377A) • Pull Up/Down Passive Load to Vbatt or GND
  • 17. 2.- Venturi SII and Venturi SIII differences More resources by Increasing channel density Venturi S3 (max 464 pins) Venturi 2 (max 320 pins) Density Improvement ICA Blocks Mac Panel new receiver module – 753025R no. of positions – 210 Mac Panel receiver module – 753001 no. of positions - 192 improvement : 9% Pin Matrix Cards E8782A -24 instrument matrix -40 measurement matrix E8792A has -16 instrument matrix -32 measurement instrument matrix : 50% Measurement matrix: 25% E8783A has -64 measurement matrix E8793A has -32 measurement matrix Measurement matrix: 100% Load Cards for load current requirements between 7.5A & 15A, 1 x U7179A provides 16-channels/card SLU slots required: 1 per card for load current requirements between 7.5A & 15A, 2 x E6178B are required to provide 16 channels SLU slots required: 2 per card no. of channels supported with current requirements of up to 15A: 100% for situations where >30A and < 40A current is required, e.g. if current is 35A, 1xU7178A supports up to 8 channels of 35A SLU slots required: 1 per card for situations where >30A and < 40A current is required, e.g. if current is 35A, current needs to be split between 2 channels. in this situation, 2 x E6178B is required to support 8 channels of 35A current SLU slots required: 2 per card for situations where >30A and < 40A current is required, improvement in density : 100% Less SLU slots required in VS3
  • 18. Venturi 2 Venturi S3 E6171B MCM M9186A V/I Source E1411B & 34401A DMM M9182A & M9183A DMM E6173A 2-CH Arb &33120A/33220A 1/2-CH Arb PXA7224 2-CH Arb(VX Instruments) & 33522B 2-CH Arb E1429A 2-CH Digitizer & E1563A 2-CH Digitizer PXD7314 2-CH Digitizer(VX Instruments) & L4534A 4-CH Digitizer E1333A 3-CH Counter & 53131A 2-CH Counter NA E1418A 8/16-Channel D/A Converter M9185A 8-CH/16-CH D/A Converter NA M9216A 32-CH HV-DAQ 2.- Venturi SII and Venturi SIII differences
  • 19. 2.- Venturi SII and Venturi SIII differences Description PXIe VXI Benefit to YOU Data transfer rate up to 8GB/s (to system slot) up to 4GB/s (slot to slot) PXI-5 PXI Express hardware specification up to 320Mb/s (VXIbus Spec, Rev 1.4) larger bandwidth for future applications support (e.g. infotainment, telematics, radar) Mainframe size 4U (M9018A used in Venturi S3) 8U (E8401A, used in Venturi 2) more rack space in system for other instruments (e.g. 2 PXI chassis in future, more Power supplies) No. of slots in mainframe 18 slots (M9018A) 13 slots (up to C-Size) more instruments can be added to chassis, improving instrument density in system
  • 20. 3.- Application Examples. Bench Setup-Diagnostic VipeR in 0.75m rack- Flashing VipeRVipeR Scenario 1: Direct connect between system to DUT for R&D development Scenario 2: Setup with mass interconnect for frequent DUT exchange in manufacturing environment VipeRVipeR OP EN
  • 21. 3.- Application Examples. Two VipeR in a1.6m/2m rack Dual UUT EOL VipeR in another system rack - EOL VipeRVipeR VipeR #1VipeR #1 VipeR #2VipeR #2 Scenario 3: Two VipeR integrated in a 1.6m/2m rack for manufacturing environment with space constraint Scenario 4: VipeR sharing a rack with another system for manufacturing environment with space constraint
  • 23. Keysight’s Functional Test Platform Advantages Formal Training Path SW and HW Sustaining Mature Platform with Global Support Third Vendor HW Integration Support Single Vendor Warranty Standard Hardware Platform Test Exec Test Sequencer
  • 24. Interlatin´s Functional Test Capabilites Hardware Software Fixture Development SW & HW Integration + TS-54XX Training Engineering Team