3. 1.- Platform Overview
TS-5400
Series 1
(VXI)
TS-5400
Series 2
(VXI)
TS-5410
2003
1996
2006
TS-5040 TS-5020
PXI
modules
2011
TS-5400
Series S3
PXI
TS-8989
PXI
2014
4. TS-5400 Venturi 2
From50-112
pincounts
Upto484pin
count
TS-5040 Mercury
Test Exec SL
Building
Blocks
TS-5020 Lincoln 2
TS-5400 Venturi S3
U8972A
Replacing Venturi 2
• VXI to PXI
• 2x pin count
density
• Parallel test on 2
or more DUTs
• Higher throughput
SLU Load Cards IPC Controller PXI Modules
TS-8989 VipeR
VipeR
• 8 slot PXI chassis
• 11 slot SLU
• Using common Load
and Pin Matrix card
• Small Pin count
system
1.- Platform Overview
5. 1.- Platform Overview
Complexity100 Pins 200 Pins
Price
Body Control
Dashboard
EPB
Fuel Control
Telematics
LED Driver
Sensor
ABS
Sensor
Door
LED Driver
Telematics
EPB
Clusters
Fuel Control
Transmission Control Power Train ECU
Body Control
Key
Simple BCM
Immobilizer
ECU
RKE
Immobilizer
TS-8989
VipeR
TS-5040
Mercury
TS-5020
Lincoln
TS-5400
Venturi SIII
Brushless
Motor Controller
Lighting
Infotainment
The right solution
for right application
6. Electronic Control Unit (ECU)
CPU
Input
Buffers
Output
Drivers
Output
Drivers
Output
Drivers
Output
Driver
Driver
Input
Buffers
Inputs:
Sensors, & switch
inputs
Outputs:
Actuators, motors, lamps and
others
CAN, LIN, K-LINE, and
others
Motors
Motors
Lamps
Lamps
Relays
Relays
Other
ECU’s
sensor
sensor
sensor
sensor
sensor
switch
switch
switch
switch
Position sensor
Force Sensor
Wheel Speed Sensor
DUT communication
Actuators
Motors
Lamps
Knock Sensor
Actuators
Actuators
Electronic Control Unit (ECU)
(EPB, Simple BCM, Steering Control Unit)
7. 1.- Platform Overview
Power Supply
Microcontroller
Communication
Power
Management
Input
Conditioning
Output
Drivers
ECU
Switch Load UnitStimulus
Instrumentations
DAC Signal
Routing
Load
Simulation
7
ABUS’s
(Analog Buses)
ECU Input Test
Solution
Overview
9. 1.- Platform Overview
Switch to
apply load
channel
Load
mounting
Connects the channel
to either the power
line or ground line
• On-board sense resistor
• I-sense lines accessible via
backplane allows us to convert the
voltage measurement to current
Terminals that
connect to the
backplane
Power BUS
Flyback
protection
16-Channel Load Card
› SLU + Loadcards Usage advantages Vs Custom LoadBox traditonal strategy
› Channels to mount loads determined by the customer with easy access for maintenance and quick change
› OnBoard Hi Current & Flyback protection
› Load card ID capabilities to lock specific configuration according to specific product
› Current measurement with current sense resistor of 0.05Ω 16Ch and LEM for 8CH Heavy Duty Loadcards
Switch Load Unit
(SLU) &
Loadcards
Advantages
10. PXI , GPIB, LXI
Instruments support
PXI , GPIB, LXI
Instruments support
Switch Load UnitSwitch Load Unit
U8989A
VipeR
Lead time: 6 weeks
Warranty period: 3 years
89A (TS8989 VipeR)
World’s only INTEGRATED
HIGH-CURRENT SWITCH
WITH PXI-BASED
MEASUREMENT SYSTEM IN A
BOX!
Integrated PXI
Chassis and
Switch/Load
platform
10
Up to 104 pin counts
Suitable for Functional test of Mechatronics
applications with high Current and voltage ranges
(ideal for Automotive)
Up to 40A current loads
No Rack: It can be setup as bench top system or
integrated into a Rack & Stack system
TS-5000 Embedded PC controller - Core i7
2.1GHz processor, 8GB S-DIMM, 500GB
HDD SATA, 2x Gigabit Ethernet ports, 4x
USB 2.0 ports and 2x USB 3.0 ports with
Built-in GPIB controller,
Windows 7, Keysight IO 64-bit, TxSL v7 and
TS-5000 v7
11. KEYSIGHT GPIB & LXI
Instruments
KEYSIGHT GPIB & LXI
Instruments
Mini Switch Load UnitMini Switch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
E2230B
Lead time: 8 weeks
Warranty period: 3 years
2230B (TS5040 Mercury) Up to 112 pin counts
Up to 40A current loads
0.75m rack
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
TS-5000 Family Controller Includes Core 2 Duo 3.0GHz
Processor, 2048Mb RAM, DVD-
Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1
110 pin & 64 hi-power ICA blocks & cabling
Mini SLU
1.2kW and 400W Modular Power Supplies
11
TITAN
12. KEYSIGHT GPIB & LXI
Instruments
KEYSIGHT GPIB & LXI
Instruments
Switch Load UnitSwitch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
E2240A
N3300 E-LoadN3300 E-Load
Lead time: 8 weeks
Warranty period: 3 years
240A (TS5020 Lincoln) Up to 150 pin counts
Up to 40A current loads
2.0m rack with solid door
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
TS-5000 Family Controller Includes Core 2 Duo 3.0GHz
Processor, 2048Mb RAM, DVD-
Windows 7, KEYSIGHT IO, TestExec SL 7.1, TS-5000 7.1
96 pin & 24 hi-power ICA blocks & cabling
N3300A eLoad mainframe & modules
1kW, 2kW and 400W Modular Power Supplies
12
TITAN
13. Agilent PXI , GPIB & LXI
Instruments
Agilent PXI , GPIB & LXI
Instruments
Switch Load UnitSwitch Load Unit
Modular Power SuppliesModular Power SuppliesMacpanel Bocks & CablingMacpanel Bocks & Cabling
U8972A
N3300 E-LoadN3300 E-Load
Lead time: 8 weeks
Warranty period: 3 years
Up to 464 pin counts
Up to 40A current loads
2.0m rack with solid door and extractor fan
3-Phase only PDU with EMO switch
Power Distribution Unit (PDM)
Thermistor
IPC backplane, CPU i5-2400, RAM 8GB, HDD 500GB
Windows 7, Keysight IO, TestExec SL 7.1, TS-5000 7.1
210 pin & 64 hi-power ICA blocks & cabling
N3300A eLoad mainframe & modules
1kW, 2kW and 400W Modular Power Supplies
8972A (TS5400 Venturi-SIII)
15. Example #1 – Body Control Module
Body Control Module is
responsible for monitoring and
controlling various electronic
accessories in a vehicle's body.
The BCM communicates with
other on-board computers and its
main application is controlling load
drivers – actuating relays that in
turn perform actions in the vehicle
such as locking the doors or
dimming the salon overhead lamp.
16. Application#1 – Body Control Module
Gnd
VBatt
Switches Input
Cargo/Room
Lamps etc…
Door/Window
Locks…
Wiper/Washer
Motors…
8A
5A
4A
40A
1A
Pin Matrix + DMM
• Switching for all test nodes
• All Voltage/Current Measurement
• All Resistance Measurement
Load Card 40A + TITAN Power
Supply
• Relay Switching for power supply
• Battery Supply to Body Control
Module
Various Load Card
• Different load card for external load connection
(E6176A 7.5A, U7179A 15A etc…)
• Pull Up/Down Passive Load to Vbatt or GND
2A Load Card
• Low current load card for discrete input
(example U7177A or N9377A)
• Pull Up/Down Passive Load to Vbatt or GND
17. 2.- Venturi SII and Venturi SIII
differences
More resources by Increasing channel density
Venturi S3 (max 464 pins) Venturi 2 (max 320 pins) Density
Improvement
ICA Blocks Mac Panel new receiver module –
753025R
no. of positions – 210
Mac Panel receiver module – 753001
no. of positions - 192
improvement : 9%
Pin Matrix Cards E8782A
-24 instrument matrix
-40 measurement matrix
E8792A has
-16 instrument matrix
-32 measurement
instrument matrix : 50%
Measurement matrix: 25%
E8783A has
-64 measurement matrix
E8793A has
-32 measurement matrix Measurement matrix: 100%
Load Cards for load current requirements
between 7.5A & 15A,
1 x U7179A provides 16-channels/card
SLU slots required: 1 per card
for load current requirements
between 7.5A & 15A,
2 x E6178B are required to provide
16 channels
SLU slots required: 2 per card
no. of channels supported
with current requirements of
up to 15A: 100%
for situations where >30A and < 40A
current is required,
e.g. if current is 35A,
1xU7178A supports up to 8 channels
of 35A
SLU slots required: 1 per card
for situations where >30A and < 40A
current is required,
e.g. if current is 35A, current needs to
be split between
2 channels.
in this situation,
2 x E6178B is required to support 8
channels of 35A current
SLU slots required: 2 per card
for situations where >30A and < 40A
current is required,
improvement in density : 100%
Less SLU slots required in VS3
19. 2.- Venturi SII and Venturi SIII differences
Description PXIe VXI Benefit to YOU
Data transfer rate
up to 8GB/s (to system slot)
up to 4GB/s (slot to slot)
PXI-5 PXI Express hardware
specification
up to 320Mb/s
(VXIbus Spec, Rev 1.4)
larger bandwidth for future
applications support
(e.g. infotainment,
telematics, radar)
Mainframe size
4U (M9018A used in
Venturi S3)
8U (E8401A, used in Venturi
2)
more rack space in system
for other instruments
(e.g. 2 PXI chassis in future,
more Power supplies)
No. of slots in mainframe 18 slots (M9018A) 13 slots (up to C-Size)
more instruments can be
added to chassis, improving
instrument density in
system
20. 3.- Application Examples.
Bench Setup-Diagnostic VipeR in 0.75m rack- Flashing
VipeRVipeR
Scenario 1:
Direct connect between system to DUT for R&D
development
Scenario 2:
Setup with mass interconnect for frequent DUT exchange in
manufacturing environment
VipeRVipeR
OP
EN
21. 3.- Application Examples.
Two VipeR in a1.6m/2m rack Dual UUT EOL VipeR in another system rack - EOL
VipeRVipeR
VipeR #1VipeR #1
VipeR #2VipeR #2
Scenario 3:
Two VipeR integrated in a 1.6m/2m rack for
manufacturing environment with space constraint
Scenario 4:
VipeR sharing a rack with another system for
manufacturing environment with space constraint
23. Keysight’s Functional Test Platform
Advantages
Formal
Training Path SW and HW
Sustaining
Mature Platform
with Global Support
Third Vendor HW
Integration Support
Single Vendor
Warranty
Standard Hardware
Platform
Test Exec
Test Sequencer
24. Interlatin´s Functional Test Capabilites
Hardware Software
Fixture Development
SW & HW Integration
+
TS-54XX Training
Engineering Team