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PSG Institute of Management                                E-procurement system of Honeywell & Vedanta




                                        A Case study on

                                E-Procurement system of
                                 Honeywell & Vedanta


                                            Prepared by


        SUNAM PAL                                   KIRAN VARGHESE JACOB
        PGPM student of Marketing Specialization,   PGPM student of Marketing Specialization,
        Alliance University School of Business      Alliance University School of Business

        Official Address                            Official Address

        Sunam Pal,                                  Kiran Varghese Jacob
        Room number MS-324,                         Room number BS-202,
        Boys Hostel,                                Faculty Quarters (Boys),
        Alliance University School of Business,     Alliance University School of Business,
        Central Campus,                             Central Campus,
        Chikkahagade Cross,                         Chikkahagade Cross,
        Chandapura - Anekal Main Road,              Chandapura - Anekal Main Road,
        Anekal, Bangalore - 562106                  Anekal, Bangalore - 562106
        Karnataka, India                            Karnataka, India

                                                    Contact Number: +91 9886401773
        Contact Number: +91 9620368402
                                                    Email-Id: kiran.varghese.jacob@alliancelive.com
        Email-Id: sunam.pal@alliancelive.com




BENCH MARK 2011            PSG Institute Of Management, Coimbatore                   Page 1
PSG Institute of Management                                        E-procurement system of Honeywell & Vedanta


                                   E-Procurement system of
                                    Honeywell & Vedanta

  Implementation of SAP in Honeywell’s e-business application and how other industry
  like Vedanta manage their procurement system without using SAP keeping the system
  simple by incurring less cost on technology .

    ITSS teams in Honeywell work on a wide range of technologies and have demonstrated
    capabilities to deliver total solutions, right from concept to deployment phases, and to provide
    application support services to Honeywell businesses.


                                            : By Krishna Mikkeleni (Director of HTSL, India)

    Source:http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZSBB4BQ48YGARA4YO07
    30104151405_H1J0YZFDXSDSIDE81DUE8GH5FYU79TONN0730104433352.htm




    Our MES provides us real-time information on the relationship between two discrete data sets
    and helps us in quick decision-making. IT should align with the business plan based on yearly,
    monthly and daily basis. Our MES provides us real-time information on the relationship
    between two discrete data sets and helps us in quick decision-making.

                                                    : By Pankaj Khanna(ED, Vedanta Aluminium)

                       Source: http://cio100.cio.in/subrata-banerjee.html


    SAP (System Application Programming) used to design ERP (Enterprise Resource Planning) has
    become a major part of every business. Each and every industry has its own way of implementing e-
    business to gain competitive advantage over other superior firms. Since early 1880, the business
    entrepreneurs laid much more emphasize on quality control, inventory management, how to add value
    at each and every stage of supply chain and an effective means of measuring and analyzing them.
    Majority of the big firms came up with the concept of data processing. Companies started spending to
    build on knowledge management team. By 1990 software applications by IT industry started playing a
    vital role in the market.

               This sector grew so fast over the decades in countries like India, China that today we have
    reached to a new dimension in IT industry that is business intelligence. Business Intelligence is not
    something that is limited only to IT industry but also plays vital role in manufacturing sector,
BENCH MARK 2011          PSG Institute Of Management, Coimbatore                              Page 2
PSG Institute of Management                                        E-procurement system of Honeywell & Vedanta

    education, government, retail, sales promotion, advertisement, insurance, banking to increase the
    speed of communication and minimize the additional cost of manual maintenance. Cloud computing
    enabled by IT industry has given a new horizon to use flexible networks and resources allocation.

    This new era of doing business have given birth to a new structural dimension for upgrading technical
    support team, administration operators, server management team, system engineer and thus evolution
    of various studies like software engineering, IT management, knowledge management, database
    management system came up across the globe. With time CIO (Chief Information Officer) came into
    picture as it was now essential to have a separate administration to handle IT department within a
    company.

       However in this evolution internet and web based network played a very important role to connect
    people and data across the globe and with time mobile commerce collaborated with the growing
    business opportunities. Now days in business we have collaborative approach in each stage of supply
    chain integrated with technology to carry out the process cycle.

   Company Background
   Honeywell International is a major conglomerate company that produces a variety of consumer
   products, engineering services and aerospace systems for a wide variety of customers, from private
   consumers to major corporations and governments. Honeywell is a Fortune 100 company with a
   workforce of approximately 1, 28,000, of which approximately 58,000 are employed in the United
   States. See Honeywell’s logo, mission, and vision & quality policy at Exhibit-8

                The company is head quartered in Morristown, New Jersey. Its current chief executive
   officer is David M. Cote. Honeywell has many brands that consumers may recognize. Some of the most
   recognizable products are its line of home thermostats (particularly the iconic round type), Garrett
   turbochargers and automotive products sold under the names of Prestone, Farm, and Auto lite. It is a
   $36.556 billion Company.

                              Source: http://honeywell.com/About/Pages/our-company.aspx

   History

   Honeywell came into being through the invention of the damper flapper, a thermostat for coal furnaces,
   in 1885 and subsequent innovations in electric motors and process control by Minneapolis Heat

   Regulator Company tracing back to 1886. In 1906, Mark C. Honeywell founded Honeywell Heating
   Specialty Co., Inc. in Wabash, Indiana.

               Honeywell's company merged with Minneapolis Heat Regulator Company in 1927. The
   merged company was called the Minneapolis-Honeywell Regulator Company. Honeywell was its first
   president, W.R. Sweatt first chairman.

   The current "Honeywell International Inc." is the product of a merger between AlliedSignal and
   Honeywell Inc.

BENCH MARK 2011          PSG Institute Of Management, Coimbatore                             Page 3
PSG Institute of Management                                       E-procurement system of Honeywell & Vedanta

   In 1999. Although AlliedSignal was twice the size of Honeywell, the combined company chose the
   name "Honeywell" because of its superior brand recognition. However, the corporate headquarters

   were consolidated to AlliedSignal's headquarters in Morristown, New Jersey rather than Honeywell's
   former headquarters in Minneapolis, Minnesota. When Honeywell closed its corporate headquarters

   in Minneapolis, over one thousand employees lost their jobs. A few moved to Morristown or other
   company locations, but the majority were forced to find new jobs or retire

   In 2002 Knorr-Bremse took over from Honeywell International Inc USA its share of joint ventures in
   Europe, Brazil and the USA. Bendix Commercial Vehicle Systems became a subsidiary of Knorr-
   Bremse AG. In December 2004, Honeywell made a £1.2bn ($2.3bn) bid for Novar plc. The
   acquisition was finalized on 31 March 2005.

   In October 2008, Honeywell Ltd. was named one of "Canada's Top 100 Employers" by Mediacorp
   Canada Inc., and was featured in Maclean's newsmagazine. Later that month, Honeywell was also
   named one of Greater Toronto's Top Employers, which was announced by the Toronto Star
   newspaper.

   Honeywell established Honeywell Technology Solutions at Bangalore, India in 2002. Honeywell
   Technology Solutions (HTS) is a research lab within Honeywell dedicated to innovative product
   research. It has over more than 120 centres in the globe.

                              Source: http://en.wikipedia.org/wiki/Honeywell

   IT Solutions

   IT Services & Solutions, a business unit of HTSL named as ITSS, partners with various Honeywell
   businesses across the globe for value maximization through the application of information technology.

               ITSS has consulting, application development, package implementation and application
   support capabilities in various functional areas such as MRO, Telematics, SCM, CRM, PLM, e-
   Business, HR, Finance, Engineering Analysis (Mechanical), etc. ITSS teams work on a wide range of
   technologies and have demonstrated capabilities to deliver total solutions, right from concept to
   deployment phases and to provide application support services to Honeywell businesses.

   Source:http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZSBB4BQ48YGARA4
   YO0730104151405_H1J0YZFDXSDSIDE81DUE8GH5FYU79TONN0730104433352.htm

   Major Business Units in India

   The major business units of Honeywell are Aerospace where it is being the market Leader, Automation
   Control System a market leader in European, Asian countries and US market. It also has transportation
   system and speciality material.

                      Source:http://honeywell.com/About/Pages/our-company.aspx




BENCH MARK 2011          PSG Institute Of Management, Coimbatore                            Page 4
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta

   Honeywell Automation India Ltd. (HAIL) is a leading provider of integrated automation and software
   solutions that improve productivity and enhance safety and security of homes and businesses. With
   over 2500 employees and an annual turnover of about Rs. 868 crores, HAIL is headquartered in Pune
   with 8 offices all over India. Set up in 1988 with manufacturing, designing and engineering facilities in
   the industrial city of Pune (160 km southeast of Mumbai, India), HAIL today is the market leader in
   most of the business areas it operates in. Driven by its strong values and organizational behaviors.
   HAIL businesses includes: Global Services, Control Products, Honeywell Process Solutions,
   Honeywell Building Solutions, Honeywell Security Group.

                        Sources: http://www.honeywell.com/sites/india/HAIL.htm

   Honeywell ERP System

   Improving bottom-line performance requires effective supply chain management - making the right
   products the right way, and making them available when needed. Effective supply chain management
   (SCM) and true business optimization require integrated information between the supply chain
   execution process and the supply and distribution processes. Honeywell’s enterprise resource planning
   (ERP) products integrate ERP systems, such as the SAP system, with Honeywell’s Experian Process
   Knowledge System (PKS). This established a robust, bi-directional integration link to ERP systems in
   order to synchronize enterprise business systems, such as order entry and fiscal accounting, with
   process plant operations.

   The following benefits are realized through integration of Honeywell solutions with ERP and SCM
   systems:

      Tighter supply chain by bringing production orders directly to plant-level scheduling systems
      Improved planning and financial analysis by reporting corrected inventories of products, such as
       Liquid and gas products, instead of inconsistent raw measurements.
      Improved product quality by distributing master recipes and product specifications for plant use
      Improved customer satisfaction by tracking product batch, along with a link to laboratory results
      Reduced unplanned maintenance by reporting equipment that runs lengths to maintenance systems
      Increase visibility of key business goals such as on-time product shipments, excess inventory, and
       capacity utilization.

    Honeywell uses ERP in almost each and every system starting from accounts maintenance,
    promotional advertisements, performance appraisal, raising applications to employee portal. Each and
    every stage of supply chain starting from procurement, ordering, buying, manufacturing, processing to
    delivery is well defined and taken care by SAP based ERP system. It indeed helps in vendor
    management, employee knowledge management and inventory management too. All these system can
    be tracked on real time basis and instant updates can be seen. Out of all these, procurement system has
    played a very important role in Honeywell.

    Source:http://hpsweb.honeywell.com/Cultures/en-US/Products/BusinessApplications/
    ERPConnectivity/default.htm




BENCH MARK 2011           PSG Institute Of Management, Coimbatore                               Page 5
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta


   Honeywell Procurement System
   Overview
   Honeywell system is one of the most complicated systems as Honeywell expertise in electronic
   segment. Electronic segments contain items like IC, resistors, diodes, transistors, amplifiers, filters,
   relays, circuit board which are very microscopic in nature and have to be handled with care. Smaller the
   size of inventory tougher is the task of housekeeping and keeping a track of it.

   More over at a time a team usually raises more than 100 items which are very minute in nature and
   sometimes whose availability would be widespread in more than 7 to10 countries. It is the job of
   procurement team to get back those orders and get the items from various locations over the globe and
   then sent it in one complete package to the desired team.

               Each day around more than lakhs of items are ordered by Honeywell across the globe by
   several departments and where each team may have different requirements .Each and every processing
   team has its own inventory management team and is connected to all other similar teams globally
   through intranet. The process includes a huge cob web transaction between various departments where
   each component ordered undergoes a several steps of approval so that the orders are safe, secured and
   authenticated.

                Moreover a huge care has to be taken in packaging and logistics system as same resistors or
   diode could have been ordered by several teams on the same day, to be delivered to the same place and
   to the same departments but to different teams. Packaging and delivering the right items on time
   without mismatching the items with other similar orders without missing any item is rather more
   important. Sometimes a package may contain hundreds of items, where it is to be delivered to a specific
   person who raises the order. In case the item ordered was out of stock, then they had to contact with
   vendors and get the requirement fulfilled. These vendors could access the same ERP package through
   extranet login ID’s.

               The package is not delivered directly to person who raises the order but delivered to the
   procurement house, where the person goes and collects the ordered items. This process is optimized to
   such an extent that the process is safe as well delivered on time with minimum errors. All these are
   tracked by ERP and it is the knowledge management team that enables the system in such a way that
   everything runs smoothly within the company.

   Functions and Benefits

    Basically procurement system deals with purchase of electronic items, receiving it, delivering, billing,
    and invoice processing and shipping.

    The benefits of using ERP in procurement system are as follows:

         Buyers Productivity Increased substantially
         The system is organized and become predictable
         Healthy forecast of arrival of orders before hand
BENCH MARK 2011           PSG Institute Of Management, Coimbatore                                Page 6
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta

         Redundant Data Entry got limited
         Lower Transaction Cost
         Shorter Order-Time Cycle
         Lower Inventories(Low Taxes)

    Users and people involved

    The whole process involved the Production and Operation Department, Procurement Department, Server
    management department, Marketing Department, Finance Department and inventory management
    department. See Exhibit-7 to see the vendors of Honeywell.

            Intranet of Honeywell is widespread across the globe in more than 180 locations available 24
    hours a day and 7 days a week. Usually the operational engineer is responsible for raising an order. The
    project managers, procurement team, inventory team are all directly interrelated through network via
    intranet where they take part in the procurement process. Whereas vendors play a significantly direct
    role via extranet in meeting the orders when the data warehouse of procurement team shows that the
    stock is out.

           The HR, Domain Leads and Business Unit heads do not play a direct role but on the other hand
    can access the data without causing any modifications to know what is happening tracking budgets,
    number of ticket raised and how the system works and to check if it is being handled properly.

    IT Technology used

    Client Server Model: Honeywell uses an effective client server model where the users are connected to a
    central server. See Exhibit-1 to understand the detailed process. The data are exchanged between several
    systems over intranet through a server that keeps a track on each and every system. Most of the data
    warehouse are accessible through servers and hence are secured by firewalls. Sometimes extranet users
    may access the data from the same server. So they connect a server with a bridge to another server that
    has the subset of information of the superior server, so that essential information is not leaked out to the
    vendors. The data is being exchanged over a common network where router takes care of the division of
    network from the central sever to all other system. Similar pattern is followed by the vendors in their
    respective industries to have a control on their data warehouse.

    Cloud Computing: It plays a very important role in data processing, integrating and connecting the
    various client server models together over the same platform irrespective of whether it’s an intranet
    source or extranet. It allows flexible allocation of virtual servers and rapid exchange of data between
    several servers and system, between two or more servers, between two or more systems, between two
    servers and data warehouse and between two data warehouse.

    Procurement Process
    The buyer that can be an engineer or an operational concern person within Honeywell orders for an item
    required a month prior to actual start of project. The buyer logins to the procurement portal available on
    the intranet. The form is accessed. The form contains fields like item details, item code and Honeywell
    standard code for that item. The quantity needed and expected price is also filled up. Price doesn’t play
    an important role in the form. It only helps to add on the total price and let them know the total budget of


BENCH MARK 2011           PSG Institute Of Management, Coimbatore                                Page 7
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta

    order raised based on which project manager can take decisions. See Exhibit-2 to understand the detailed
    process. The wrong entry of price may not cancel or reject the procurement process by vendor but may
    release an invoice later which may not match with the buyer expectations and can cross the expected
    budget. After buyer submits the form, it is delivered automatically to the project manager’s account with
    a copy of mail sent to domain lead.

               Domain lead can just see the details but project manager has to log in and approve it. During
    the approval he can reject some of the item if he finds unnecessary without informing the buyer and
    finally submits the forms. In the whole process very less typing is involved and it has more drop box,
    push buttons, check box etc.

                Once the order is raised it goes to Honeywell procurement team. They check if the item codes
    map with the items of the data warehouse. If the items codes are not available then they further raise an
    order to procure it from vendors. Shipping, invoice and payment become their responsibility. If some of
    the item codes are not matching or wrong they sent an alert to the person who raised an order to again
    raise the same order with correct code following the same process.

                If the item codes are correct and also available then these items are immediately gathered,
    packed, labeled and sent to the procurement house. The procurement house will send a mail that they
    have received the packet and can be taken back by the engineer. In the meantime invoice is sent to the
    project lead and a copy to buyer through auto generic mail via ERP.

               Once the engineer collects the packet from procurement house and checks it, he would inform
    to project manager. On a single click on the invoice proposal accessible from project manager’s invoice
    portal he approves the payment. Rest is taken care by the accounts department through online
    transactions to transfer the amount to procurement team. The whole processes at several locations
    interconnected to each other are taken care by SAP /ERP package.

    Teaching Notes in Honeywell’s Perspective
    Merits of using SAP in Honeywell

    The e-procurement system of Honeywell is of high security, reliability with less data entries. Auto
    generated mails is another feature of the ERP system. This system is highly organized compared to the
    older systems. This system works on an open standard globally and can show real-time results. It gets
    updated instantly and each and every second the status can be checked.

                It is supported by strong firewall and no third party can access the confidential information.
    Initially only once the form has to be filled and rest is just clicking and using drop box, check box,
    buttons etc. It has one to one access and everyone has their own login system.

               The companies training program on computer applications, the type of company, its
    business nature and culture itself motivates to upgrade new technology and accept these changes in the
    best way. They accept changes very easily caused due to IT evolution.




BENCH MARK 2011           PSG Institute Of Management, Coimbatore                                Page 8
PSG Institute of Management                                         E-procurement system of Honeywell & Vedanta


    Challenges faced by Honeywell

    The problem of Honeywell system is that the Honeywell codes are not available all the time. There is
    no standardized search engine to search. Honeywell tags a universal Honeywell code starting with “HN
    or HPN” to all its items to meet global standards. But getting the HN codes for those items not
    manufactured by Honeywell is difficult and code transcript search engine has to be used.

               There are more than one search engine available to do that rather than having one such
    standard system. All these three systems have different track records of component which may or may
    not be common.

                That means while raising an order by entering the HN code you have to search in all three
    engines and sometimes after that also no code is available as every day several items get added to the
    process. It is over standardized to such extent that you cannot order a thread, pins, screws and label
    sticker without knowing the Honeywell code for that.

              Everything has a code which may not be updated anywhere. These search engines has also
    been made by different units of Honeywell so it sometimes fails to meet the requirements of other units.

               Another problem is the over standardization of the system which makes it difficult to access.
    The number of steps involved is much more that makes it more time consuming. Most part of the time
    is wasted in the approval and to know how the system works, where to raise an order, what to fill.
    Approval is time taking because the order raised in India may be approved by someone in US which
    lags 12 hours behind on the basis of geographical location.



   Controversies with ERP and its Substitute
   However many companies do not look SAP or ERP package as wise enough to be used and
   implemented. As the cost incurred for adopting ERP will pay high in comparison to the amount of
   return that they would get for it.

                SAP is good for highly complicated business process with large number of transaction and
   where security is an important parameter. But in many sectors like mining, steel secured delivery may
   not be that big issues because they are not countable.

                The volume of transaction is high. They need not go accurate packaging and may undergo
   procurement of only one or two products in a week/months’ time. Tracking the orders is simple and
   delivery is not that complicated. More focus is on process than data management.

              An example can be the Giant Vedanta Group spread across various part of India and
   abroad. They implement a different way of incorporating procurement system in their business




BENCH MARK 2011          PSG Institute Of Management, Coimbatore                               Page 9
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta


   Vedanta Company Background
   Vedanta is an international mining and metals company headquartered in London, United Kingdom. It
   is the largest mining and non-ferrous metals company in India and also has mining operations in
   Australia and Zambia. Its main products are copper, zinc, aluminum, lead and iron ore. It is also
   developing commercial power stations in India in Orissa (2,400 MW) and Punjab (1,980 MW).It has
   the highest capacity power plant. It is a $7.9 billion Company. See Vedanta’s logo, mission, and vision
   & quality policy at Exhibit-8

                       Source: http://www.vedantaresources.com/what-we-do.aspx

   Vedanta Procurement System
   Overview

                Vedanta system is one of the most giant systems among the metal companies. It has a large
   stake being occupied by the vendors. They expertise in metallurgy. Mining segment which contains
   orders like bauxite, quartzite, limestone, cathode tubes, graphite, fuel, producer gas, coal etc. are
   basically very macroscopic in nature and are ordered in high volume. Bigger the size of inventory
   easier is the task of tracking them but complex is the logistic system and housekeeping and need large
   storage space. In companies like Vedanta optimization of plant layout, safety, lean management, space
   utilization are key concerns. Moreover at a time a team usually raises not more than 1 or 2 orders in a
   month which is very less in comparison to Honeywell.

                The order is huge and transaction is once in a while. Their vendor location are constant and
   doesn’t change over period of time. Usually an order can be fully met from few vendor at a specific
   location for which a specific department, team or person may be given in charge of it. The exchange of
   data is very minimal between the departments of Vedanta in concern to the procurement system. Each
   day higher than 1000 tons of material would be coming but that can be an outcome of a single or one
   time order. What are important for Vedanta are not security but cost and time of delivery so that they
   can reach minimum levels of inventory.

               The time can be saved by effective means of processing and lean management rather than
   over standardizing the system, keeping the system less complicate so that understanding the system
   doesn’t involve lot of time and training as in case of Honeywell because security is not an important
   concern over here but time is important.

   Functions and Benefits

   Basically procurement in Vedanta deals with purchase of materials, receiving it, delivering, and billing,
   invoice processing and shipping. The benefits deriving from Vedanta procurement system are as
   follows:

         The orders are immediately raised without undergoing approval and much authentication
         Process is fast and increases the productivity
         Large volume can be met in shorter time
BENCH MARK 2011           PSG Institute Of Management, Coimbatore                               Page 10
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta

         Reduced Lead time
         Elimination of extra cost of technology and its maintenance of ERP/SAP packages

    Users and people involved

            The whole process involves the Production and Operation Department, Procurement Department,
   Network management team, Marketing Department, Finance Department and HR department. See
   Exhibit-7 to see the vendors of Vedanta. Intranet of Vedanta is not widespread across the globe and is
   different in nature as well as feature in terms of their location.

            Vedanta features available in Orissa network can be different of that available in Chhattisgarh.
   Even their existing system may be working in different way. The operational engineer, procurement team,
   accounts team and HR for reimbursement are all directly inter related through network via intranet over a
   local share drive and they take part in the procurement process. Whereas vendors play a significantly
   directly role as an external user where he may get a temporary access of the IP address of the share local
   drive in meeting the orders. The Project manager, General Manager and inventory team do not play a
   direct role but on the other hand can access the data without causing any modifications to know what is
   happening, track budgets, number of orders raised and how the system works and if it is being handled
   properly.

    IT Concept used in Vedanta

    Local Share Drive: Vedanta accesses a local drive present in the network that can be accessed by two or
    more people at a time. The person should have access to the IP address of the allocated drive. However
    the accessibility of share drive for a specific person can be easily removed or added by the network
    administrator. See Exhibit-3 to understand the detailed process

    Subset of data Accessibility: The share drive can have further share areas divided inside it, which can
    hide further important details from one another creating a subset of information out of available data.

    Vedanta Procurement Process
    The buyer that can be an engineer or an operational concern person within Vedanta orders for a material
    required for production a month prior to actual start of project. The buyer fills up the available form and
    shares it in the local share drive. The vendor gets the temporary access to the share drive. Vendor updates
    the form, sends the ordered material and places the invoice in the share area. See Exhibit-4 to understand
    the detailed process

                After receiving the order buyer transfer the invoice to the accounts team share area and fills
    the necessary details. Accounts team looking into the invoice and details filled up by engineer makes the
    necessary online payment to the vendor. In case of reimbursement, HR approves it and the accountant
    transfers the amount to the buyer’s salary account for the advance he paid from his own pocket to the
    vendor.




BENCH MARK 2011           PSG Institute Of Management, Coimbatore                               Page 11
PSG Institute of Management                                             E-procurement system of Honeywell & Vedanta


    Teaching Notes in Vedanta’s Perspective
    Merits of Local Share Drive in Network:
    It is very cost effective technique. There is no need to have separate training or technical team to
    handle the IT stuff separately. It is very simple to use and is also a faster means of communicating
    and exchanging data. It is also less time taking and orders can be raised in hours. Real time updated
    data is available. Less Maintenance Cost is required.

    Challenges faced by Vedanta
    The problem of Vedanta system is that the data may be cluttered and cannot be used by experts to
    forecast and undergo any kind of other business applications. This data may not help in getting a good
    knowledge and may not derive effective business intelligence out of it. Data are not stored permanently
    and are volatile. If once it is deleted then there is no proof of history of past order.

               The system is not standardized. Each Vedanta location functions in a different way for the
    same system in concern to IT technology used. Share drive if used by many people at a time can be a
    problem and lead to errors. Accessibility at a time is less. It is less secured and needs lot of data Entries.
    Individual responsibility is high. Many users can be involved at a time. More than 2 people can be
    operating on the same document at the same time. It doesn’t have a login system. In the whole process
    you have to undergo filling up of excel sheets at least 4 times. It is not much automated.

    Comparison of Honeywell with Vedanta

       The e-procurement system of Honeywell is of high security, reliability with less data entries.
    Auto generated mails is another feature of the ERP system. This system is highly organized
    compared to the older systems.

              The problem of Honeywell system is that the Honeywell codes are not available all the
    time. Another problem is the over standardization of the system which makes it difficult to access.
    The number of steps in the data entry process is also more which make it more time consuming.
       On the other hand the e-procurement system in Vedanta is much cost-effective. It is easy to
    understand and use, thereby makes it less time consuming. The maintenance cost is also low.

                In Vedanta’s system the accessibility is less. The security measures are less compared to
   the Honeywell system because anyone can access the files in the shared folder and make changes.
   Another problem is that every time the employee has to do more data entries while entering new
   entries. The individual responsibility is high where in Honeywell ERP takes care of it. See ehibit-6 &
   exhibit-7.
                In Honeywell only 1 to 1 access takes place with no leakage of information to 3rd party.
   Login system is there for all members. Whereas in Vedanta many users are involved at a time. More


BENCH MARK 2011            PSG Institute Of Management, Coimbatore                                  Page 12
PSG Institute of Management                                          E-procurement system of Honeywell & Vedanta

   than 2 people can be operating on the same document at the same time which would lead to data entry
   discrepancy. No login system is there in Vedanta procurement system.

              In Honeywell initial one time form fill-up is required and rest is just clicking. In case of
   Vedanta you have to undergo filling up of excel sheets at least 4 times as it is not much automated

   Conclusion
   Different companies implement different e-Business technique to enhance their process and add value
   to them but the approach can be different. It is not justified saying Vedanta could also have used
   SAP or why not Honeywell used local share drive to reduce cost.

                The adoption of technology depends on the nature of business, standardization of process,
   availability of resources, complicacy and most important is the cost, time, security concerns and the
   culture of business. All industries may not have the attitude and culture to adopt a new technology
   immediately and implement them. Training is required and it takes time to undergo any kind of new
   technological change within a company. It is difficult to change the mindset of people who are well
   habituated with their existing technology and will be reluctant to any kind of new upgrade in
   technology as it would need extra training ad knowledge for it. Managing change is a greater risk.

   Future Aspect of e-Business

   In near future Vedanta may adopt ERP systems if they find it adding value for the cost that
   they would incur for adopting a new technology.

             Whereas companies like Honeywell where the culture motivates them to accept
   the changes easily would switch over to next generation IT solutions and march fast to take
   maximum benefits out of latest emerging technology.

    Questions based on above case study:
     1. Whether comparing Honeywell and Vedanta on the basis of procurement system is
        justified on context to their nature of business?
     2. Currently is it wise enough to implement ERP in companies like Vedanta?
        Do you think Vedanta will adopt ERP in near future?
     3. Is it justified for Honeywell to give much more priority to security than the cost
        of maintenance ? Does the priority depend on the nature of business?
     4. What are the function of e-procurement system? How ERP would benefit such system
     5. Which are the areas where SAP can be implemented?
     6. What would next generation e-business systems look like?


BENCH MARK 2011           PSG Institute Of Management, Coimbatore                               Page 13
PSG Institute of Management                           E-procurement system of Honeywell & Vedanta




                                       Exhibit - 1
                              Client Server Model in Honeywell




BENCH MARK 2011          PSG Institute Of Management, Coimbatore              Page 14
PSG Institute of Management                           E-procurement system of Honeywell & Vedanta




                                        Exhibit - 2
                              Honeywell Procurement Flow chart




BENCH MARK 2011          PSG Institute Of Management, Coimbatore              Page 15
PSG Institute of Management                          E-procurement system of Honeywell & Vedanta




                                       Exhibit - 3
                              Vedanta Share Drive on Network




BENCH MARK 2011          PSG Institute Of Management, Coimbatore             Page 16
PSG Institute of Management                           E-procurement system of Honeywell & Vedanta




                                       Exhibit – 4
                              Vedanta Procurement flow chart




BENCH MARK 2011          PSG Institute Of Management, Coimbatore              Page 17
PSG Institute of Management                                        E-procurement system of Honeywell & Vedanta


                                               Exhibit - 5
                                          Rating for Vedanta




    Note:
    The Rating was given by a panel of 13 members from students of Alliance University School of
    Business, Bangalore who understood entire procurement process in depth of both the companies
    Honeywell and Vedanta in details. The criteria to compare and rate them were decided on the basis of
    brainstorming followed by the Nominal technique.

    Weightage to each criterion was allocated based on result derived from the opinions of those members.

            CRITERIA
                              WEIGHTAGE
          DESCRIPTION
           Simplicity             7
          Maintenance             5                          Total Points: 2.70 out of 5
          Process Cost           6.5
            Tech savvy           8.5
             Security            10
          Process time            8




BENCH MARK 2011          PSG Institute Of Management, Coimbatore                             Page 18
PSG Institute of Management                                        E-procurement system of Honeywell & Vedanta


                                               Exhibit -6
                         Honeywell ratings As per Brainstorming




    Note:
    The Rating was given by a panel of 13 members from students of Alliance University School of
    Business, Bangalore who understood entire procurement process in depth of both the companies
    Honeywell and Vedanta in details. The criteria to compare and rate them were decided on the basis of
    brainstorming followed by the Nominal technique.

    Weightage to each criterion was allocated based on result derived from the opinions of those members.

            CRITERIA
                              WEIGHTAGE
          DESCRIPTION
           Simplicity             7
          Maintenance             5                          Total Points: 4.50 out of 5
          Process Cost           6.5
            Tech savvy           8.5
             Security            10
          Process time            8




BENCH MARK 2011          PSG Institute Of Management, Coimbatore                             Page 19
PSG Institute of Management                            E-procurement system of Honeywell & Vedanta


                                       Exhibit - 7
                                        Vendors


                     Honeywell                               Vedanta

            ABB                                    SAIL
            NATIONAL INSTRUMENTS                   ACC Cement
            MOTOROLA                               NTPC
            TEXAS INSTRUMENTS                      LARSEN & TOUBRO LTD
            SIEMENS                                TATA STEEL
            GE                                     OCL INDIA LIMITED
            INTEL                                  HINDALCO
            PANASONIC                              BHUSHAN




BENCH MARK 2011          PSG Institute Of Management, Coimbatore               Page 20
PSG Institute of Management                                         E-procurement system of Honeywell & Vedanta


                                                Exhibit - 8
                           Logos, Mission, Vision & Quality Policy




        Vision :Be the premier growth company delivering unsurpassed value to Honeywell customers
        by providing Innovative Total Solutions and Services enhancing the safety, security, comfort,
        energy efficiency and productivity of the environment where they live, work and travel.

        Mission: Maximize the value and impact on Honeywell businesses and customers by providing
        Technology Product and Business Solutions and Services setting standards of world class
        performance.


        Quality Policy: To delight our customers by providing six sigma quality total solutions,
        demonstrating value and continuous improvement through competent and disciplined
        professionals.

                          Source: http://www.honeywell.com/sites/htsl/vision.htm




        Vision: Our vision is clear and committed: achieving and sustaining a global leadership position
        in non-ferrous metals.

        Mission: Our mission is to become a million-ton per annum producer at the lowest decile costs
        in aluminum, copper and zinc. In so doing, we will put India on the global metals and mining
        map.

        Quality Policy: The majority of our operations are certified to the International Management
        Systems Standard ISO 14001. We follow safety and environment standards. We won the 2005
        Recognition of Commitment Award from the Institute of Internal Auditors, USA, for our
        demonstrated strengths and continued focus on achieving operational efficiencies and process
        improvements. Vedanta is the only manufacturing company out of a total of four Indian
        companies to have ever received this award; the other recipients from India are in the technology
        and banking sectors.

                        Source: http://www.vedantaresources.com/what-we-do.aspx




BENCH MARK 2011           PSG Institute Of Management, Coimbatore                              Page 21
PSG Institute of Management                                    E-procurement system of Honeywell & Vedanta




                                         References


        http://cio100.cio.in/subrata-banerjee.html [ Page:2]

        http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZ
        SBB4BQ48YGARA4YO0730104151405_H1J0YZFDXSDSIDE81DUE8GH5FY
        U79TONN0730104433352.htm [ Page:2, 4]

        http://en.wikipedia.org/wiki/Honeywell [ Page:3 ]

        http://www.honeywell.com/sites/aboutus.htm [ Page:3, 4]

        http://hpsweb.honeywell.com/Cultures/en-
        US/Products/BusinessApplications/ERPConnectivity/default.htm [ Page:5]

        http://www.honeywell.com/sites/india/HAIL.htm [ Page:5]

        http://www.vedantaresources.com/what-we-do.aspx [ Page:10, 21]

        http://www.honeywell.com/sites/htsl/vision.htm [ Page:21]




BENCH MARK 2011          PSG Institute Of Management, Coimbatore                       Page 22

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Case Study on Business Intelliegnce

  • 1. PSG Institute of Management E-procurement system of Honeywell & Vedanta A Case study on E-Procurement system of Honeywell & Vedanta Prepared by SUNAM PAL KIRAN VARGHESE JACOB PGPM student of Marketing Specialization, PGPM student of Marketing Specialization, Alliance University School of Business Alliance University School of Business Official Address Official Address Sunam Pal, Kiran Varghese Jacob Room number MS-324, Room number BS-202, Boys Hostel, Faculty Quarters (Boys), Alliance University School of Business, Alliance University School of Business, Central Campus, Central Campus, Chikkahagade Cross, Chikkahagade Cross, Chandapura - Anekal Main Road, Chandapura - Anekal Main Road, Anekal, Bangalore - 562106 Anekal, Bangalore - 562106 Karnataka, India Karnataka, India Contact Number: +91 9886401773 Contact Number: +91 9620368402 Email-Id: kiran.varghese.jacob@alliancelive.com Email-Id: sunam.pal@alliancelive.com BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 1
  • 2. PSG Institute of Management E-procurement system of Honeywell & Vedanta E-Procurement system of Honeywell & Vedanta Implementation of SAP in Honeywell’s e-business application and how other industry like Vedanta manage their procurement system without using SAP keeping the system simple by incurring less cost on technology . ITSS teams in Honeywell work on a wide range of technologies and have demonstrated capabilities to deliver total solutions, right from concept to deployment phases, and to provide application support services to Honeywell businesses. : By Krishna Mikkeleni (Director of HTSL, India) Source:http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZSBB4BQ48YGARA4YO07 30104151405_H1J0YZFDXSDSIDE81DUE8GH5FYU79TONN0730104433352.htm Our MES provides us real-time information on the relationship between two discrete data sets and helps us in quick decision-making. IT should align with the business plan based on yearly, monthly and daily basis. Our MES provides us real-time information on the relationship between two discrete data sets and helps us in quick decision-making. : By Pankaj Khanna(ED, Vedanta Aluminium) Source: http://cio100.cio.in/subrata-banerjee.html SAP (System Application Programming) used to design ERP (Enterprise Resource Planning) has become a major part of every business. Each and every industry has its own way of implementing e- business to gain competitive advantage over other superior firms. Since early 1880, the business entrepreneurs laid much more emphasize on quality control, inventory management, how to add value at each and every stage of supply chain and an effective means of measuring and analyzing them. Majority of the big firms came up with the concept of data processing. Companies started spending to build on knowledge management team. By 1990 software applications by IT industry started playing a vital role in the market. This sector grew so fast over the decades in countries like India, China that today we have reached to a new dimension in IT industry that is business intelligence. Business Intelligence is not something that is limited only to IT industry but also plays vital role in manufacturing sector, BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 2
  • 3. PSG Institute of Management E-procurement system of Honeywell & Vedanta education, government, retail, sales promotion, advertisement, insurance, banking to increase the speed of communication and minimize the additional cost of manual maintenance. Cloud computing enabled by IT industry has given a new horizon to use flexible networks and resources allocation. This new era of doing business have given birth to a new structural dimension for upgrading technical support team, administration operators, server management team, system engineer and thus evolution of various studies like software engineering, IT management, knowledge management, database management system came up across the globe. With time CIO (Chief Information Officer) came into picture as it was now essential to have a separate administration to handle IT department within a company. However in this evolution internet and web based network played a very important role to connect people and data across the globe and with time mobile commerce collaborated with the growing business opportunities. Now days in business we have collaborative approach in each stage of supply chain integrated with technology to carry out the process cycle. Company Background Honeywell International is a major conglomerate company that produces a variety of consumer products, engineering services and aerospace systems for a wide variety of customers, from private consumers to major corporations and governments. Honeywell is a Fortune 100 company with a workforce of approximately 1, 28,000, of which approximately 58,000 are employed in the United States. See Honeywell’s logo, mission, and vision & quality policy at Exhibit-8 The company is head quartered in Morristown, New Jersey. Its current chief executive officer is David M. Cote. Honeywell has many brands that consumers may recognize. Some of the most recognizable products are its line of home thermostats (particularly the iconic round type), Garrett turbochargers and automotive products sold under the names of Prestone, Farm, and Auto lite. It is a $36.556 billion Company. Source: http://honeywell.com/About/Pages/our-company.aspx History Honeywell came into being through the invention of the damper flapper, a thermostat for coal furnaces, in 1885 and subsequent innovations in electric motors and process control by Minneapolis Heat Regulator Company tracing back to 1886. In 1906, Mark C. Honeywell founded Honeywell Heating Specialty Co., Inc. in Wabash, Indiana. Honeywell's company merged with Minneapolis Heat Regulator Company in 1927. The merged company was called the Minneapolis-Honeywell Regulator Company. Honeywell was its first president, W.R. Sweatt first chairman. The current "Honeywell International Inc." is the product of a merger between AlliedSignal and Honeywell Inc. BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 3
  • 4. PSG Institute of Management E-procurement system of Honeywell & Vedanta In 1999. Although AlliedSignal was twice the size of Honeywell, the combined company chose the name "Honeywell" because of its superior brand recognition. However, the corporate headquarters were consolidated to AlliedSignal's headquarters in Morristown, New Jersey rather than Honeywell's former headquarters in Minneapolis, Minnesota. When Honeywell closed its corporate headquarters in Minneapolis, over one thousand employees lost their jobs. A few moved to Morristown or other company locations, but the majority were forced to find new jobs or retire In 2002 Knorr-Bremse took over from Honeywell International Inc USA its share of joint ventures in Europe, Brazil and the USA. Bendix Commercial Vehicle Systems became a subsidiary of Knorr- Bremse AG. In December 2004, Honeywell made a £1.2bn ($2.3bn) bid for Novar plc. The acquisition was finalized on 31 March 2005. In October 2008, Honeywell Ltd. was named one of "Canada's Top 100 Employers" by Mediacorp Canada Inc., and was featured in Maclean's newsmagazine. Later that month, Honeywell was also named one of Greater Toronto's Top Employers, which was announced by the Toronto Star newspaper. Honeywell established Honeywell Technology Solutions at Bangalore, India in 2002. Honeywell Technology Solutions (HTS) is a research lab within Honeywell dedicated to innovative product research. It has over more than 120 centres in the globe. Source: http://en.wikipedia.org/wiki/Honeywell IT Solutions IT Services & Solutions, a business unit of HTSL named as ITSS, partners with various Honeywell businesses across the globe for value maximization through the application of information technology. ITSS has consulting, application development, package implementation and application support capabilities in various functional areas such as MRO, Telematics, SCM, CRM, PLM, e- Business, HR, Finance, Engineering Analysis (Mechanical), etc. ITSS teams work on a wide range of technologies and have demonstrated capabilities to deliver total solutions, right from concept to deployment phases and to provide application support services to Honeywell businesses. Source:http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZSBB4BQ48YGARA4 YO0730104151405_H1J0YZFDXSDSIDE81DUE8GH5FYU79TONN0730104433352.htm Major Business Units in India The major business units of Honeywell are Aerospace where it is being the market Leader, Automation Control System a market leader in European, Asian countries and US market. It also has transportation system and speciality material. Source:http://honeywell.com/About/Pages/our-company.aspx BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 4
  • 5. PSG Institute of Management E-procurement system of Honeywell & Vedanta Honeywell Automation India Ltd. (HAIL) is a leading provider of integrated automation and software solutions that improve productivity and enhance safety and security of homes and businesses. With over 2500 employees and an annual turnover of about Rs. 868 crores, HAIL is headquartered in Pune with 8 offices all over India. Set up in 1988 with manufacturing, designing and engineering facilities in the industrial city of Pune (160 km southeast of Mumbai, India), HAIL today is the market leader in most of the business areas it operates in. Driven by its strong values and organizational behaviors. HAIL businesses includes: Global Services, Control Products, Honeywell Process Solutions, Honeywell Building Solutions, Honeywell Security Group. Sources: http://www.honeywell.com/sites/india/HAIL.htm Honeywell ERP System Improving bottom-line performance requires effective supply chain management - making the right products the right way, and making them available when needed. Effective supply chain management (SCM) and true business optimization require integrated information between the supply chain execution process and the supply and distribution processes. Honeywell’s enterprise resource planning (ERP) products integrate ERP systems, such as the SAP system, with Honeywell’s Experian Process Knowledge System (PKS). This established a robust, bi-directional integration link to ERP systems in order to synchronize enterprise business systems, such as order entry and fiscal accounting, with process plant operations. The following benefits are realized through integration of Honeywell solutions with ERP and SCM systems:  Tighter supply chain by bringing production orders directly to plant-level scheduling systems  Improved planning and financial analysis by reporting corrected inventories of products, such as Liquid and gas products, instead of inconsistent raw measurements.  Improved product quality by distributing master recipes and product specifications for plant use  Improved customer satisfaction by tracking product batch, along with a link to laboratory results  Reduced unplanned maintenance by reporting equipment that runs lengths to maintenance systems  Increase visibility of key business goals such as on-time product shipments, excess inventory, and capacity utilization. Honeywell uses ERP in almost each and every system starting from accounts maintenance, promotional advertisements, performance appraisal, raising applications to employee portal. Each and every stage of supply chain starting from procurement, ordering, buying, manufacturing, processing to delivery is well defined and taken care by SAP based ERP system. It indeed helps in vendor management, employee knowledge management and inventory management too. All these system can be tracked on real time basis and instant updates can be seen. Out of all these, procurement system has played a very important role in Honeywell. Source:http://hpsweb.honeywell.com/Cultures/en-US/Products/BusinessApplications/ ERPConnectivity/default.htm BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 5
  • 6. PSG Institute of Management E-procurement system of Honeywell & Vedanta Honeywell Procurement System Overview Honeywell system is one of the most complicated systems as Honeywell expertise in electronic segment. Electronic segments contain items like IC, resistors, diodes, transistors, amplifiers, filters, relays, circuit board which are very microscopic in nature and have to be handled with care. Smaller the size of inventory tougher is the task of housekeeping and keeping a track of it. More over at a time a team usually raises more than 100 items which are very minute in nature and sometimes whose availability would be widespread in more than 7 to10 countries. It is the job of procurement team to get back those orders and get the items from various locations over the globe and then sent it in one complete package to the desired team. Each day around more than lakhs of items are ordered by Honeywell across the globe by several departments and where each team may have different requirements .Each and every processing team has its own inventory management team and is connected to all other similar teams globally through intranet. The process includes a huge cob web transaction between various departments where each component ordered undergoes a several steps of approval so that the orders are safe, secured and authenticated. Moreover a huge care has to be taken in packaging and logistics system as same resistors or diode could have been ordered by several teams on the same day, to be delivered to the same place and to the same departments but to different teams. Packaging and delivering the right items on time without mismatching the items with other similar orders without missing any item is rather more important. Sometimes a package may contain hundreds of items, where it is to be delivered to a specific person who raises the order. In case the item ordered was out of stock, then they had to contact with vendors and get the requirement fulfilled. These vendors could access the same ERP package through extranet login ID’s. The package is not delivered directly to person who raises the order but delivered to the procurement house, where the person goes and collects the ordered items. This process is optimized to such an extent that the process is safe as well delivered on time with minimum errors. All these are tracked by ERP and it is the knowledge management team that enables the system in such a way that everything runs smoothly within the company. Functions and Benefits Basically procurement system deals with purchase of electronic items, receiving it, delivering, billing, and invoice processing and shipping. The benefits of using ERP in procurement system are as follows:  Buyers Productivity Increased substantially  The system is organized and become predictable  Healthy forecast of arrival of orders before hand BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 6
  • 7. PSG Institute of Management E-procurement system of Honeywell & Vedanta  Redundant Data Entry got limited  Lower Transaction Cost  Shorter Order-Time Cycle  Lower Inventories(Low Taxes) Users and people involved The whole process involved the Production and Operation Department, Procurement Department, Server management department, Marketing Department, Finance Department and inventory management department. See Exhibit-7 to see the vendors of Honeywell. Intranet of Honeywell is widespread across the globe in more than 180 locations available 24 hours a day and 7 days a week. Usually the operational engineer is responsible for raising an order. The project managers, procurement team, inventory team are all directly interrelated through network via intranet where they take part in the procurement process. Whereas vendors play a significantly direct role via extranet in meeting the orders when the data warehouse of procurement team shows that the stock is out. The HR, Domain Leads and Business Unit heads do not play a direct role but on the other hand can access the data without causing any modifications to know what is happening tracking budgets, number of ticket raised and how the system works and to check if it is being handled properly. IT Technology used Client Server Model: Honeywell uses an effective client server model where the users are connected to a central server. See Exhibit-1 to understand the detailed process. The data are exchanged between several systems over intranet through a server that keeps a track on each and every system. Most of the data warehouse are accessible through servers and hence are secured by firewalls. Sometimes extranet users may access the data from the same server. So they connect a server with a bridge to another server that has the subset of information of the superior server, so that essential information is not leaked out to the vendors. The data is being exchanged over a common network where router takes care of the division of network from the central sever to all other system. Similar pattern is followed by the vendors in their respective industries to have a control on their data warehouse. Cloud Computing: It plays a very important role in data processing, integrating and connecting the various client server models together over the same platform irrespective of whether it’s an intranet source or extranet. It allows flexible allocation of virtual servers and rapid exchange of data between several servers and system, between two or more servers, between two or more systems, between two servers and data warehouse and between two data warehouse. Procurement Process The buyer that can be an engineer or an operational concern person within Honeywell orders for an item required a month prior to actual start of project. The buyer logins to the procurement portal available on the intranet. The form is accessed. The form contains fields like item details, item code and Honeywell standard code for that item. The quantity needed and expected price is also filled up. Price doesn’t play an important role in the form. It only helps to add on the total price and let them know the total budget of BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 7
  • 8. PSG Institute of Management E-procurement system of Honeywell & Vedanta order raised based on which project manager can take decisions. See Exhibit-2 to understand the detailed process. The wrong entry of price may not cancel or reject the procurement process by vendor but may release an invoice later which may not match with the buyer expectations and can cross the expected budget. After buyer submits the form, it is delivered automatically to the project manager’s account with a copy of mail sent to domain lead. Domain lead can just see the details but project manager has to log in and approve it. During the approval he can reject some of the item if he finds unnecessary without informing the buyer and finally submits the forms. In the whole process very less typing is involved and it has more drop box, push buttons, check box etc. Once the order is raised it goes to Honeywell procurement team. They check if the item codes map with the items of the data warehouse. If the items codes are not available then they further raise an order to procure it from vendors. Shipping, invoice and payment become their responsibility. If some of the item codes are not matching or wrong they sent an alert to the person who raised an order to again raise the same order with correct code following the same process. If the item codes are correct and also available then these items are immediately gathered, packed, labeled and sent to the procurement house. The procurement house will send a mail that they have received the packet and can be taken back by the engineer. In the meantime invoice is sent to the project lead and a copy to buyer through auto generic mail via ERP. Once the engineer collects the packet from procurement house and checks it, he would inform to project manager. On a single click on the invoice proposal accessible from project manager’s invoice portal he approves the payment. Rest is taken care by the accounts department through online transactions to transfer the amount to procurement team. The whole processes at several locations interconnected to each other are taken care by SAP /ERP package. Teaching Notes in Honeywell’s Perspective Merits of using SAP in Honeywell The e-procurement system of Honeywell is of high security, reliability with less data entries. Auto generated mails is another feature of the ERP system. This system is highly organized compared to the older systems. This system works on an open standard globally and can show real-time results. It gets updated instantly and each and every second the status can be checked. It is supported by strong firewall and no third party can access the confidential information. Initially only once the form has to be filled and rest is just clicking and using drop box, check box, buttons etc. It has one to one access and everyone has their own login system. The companies training program on computer applications, the type of company, its business nature and culture itself motivates to upgrade new technology and accept these changes in the best way. They accept changes very easily caused due to IT evolution. BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 8
  • 9. PSG Institute of Management E-procurement system of Honeywell & Vedanta Challenges faced by Honeywell The problem of Honeywell system is that the Honeywell codes are not available all the time. There is no standardized search engine to search. Honeywell tags a universal Honeywell code starting with “HN or HPN” to all its items to meet global standards. But getting the HN codes for those items not manufactured by Honeywell is difficult and code transcript search engine has to be used. There are more than one search engine available to do that rather than having one such standard system. All these three systems have different track records of component which may or may not be common. That means while raising an order by entering the HN code you have to search in all three engines and sometimes after that also no code is available as every day several items get added to the process. It is over standardized to such extent that you cannot order a thread, pins, screws and label sticker without knowing the Honeywell code for that. Everything has a code which may not be updated anywhere. These search engines has also been made by different units of Honeywell so it sometimes fails to meet the requirements of other units. Another problem is the over standardization of the system which makes it difficult to access. The number of steps involved is much more that makes it more time consuming. Most part of the time is wasted in the approval and to know how the system works, where to raise an order, what to fill. Approval is time taking because the order raised in India may be approved by someone in US which lags 12 hours behind on the basis of geographical location. Controversies with ERP and its Substitute However many companies do not look SAP or ERP package as wise enough to be used and implemented. As the cost incurred for adopting ERP will pay high in comparison to the amount of return that they would get for it. SAP is good for highly complicated business process with large number of transaction and where security is an important parameter. But in many sectors like mining, steel secured delivery may not be that big issues because they are not countable. The volume of transaction is high. They need not go accurate packaging and may undergo procurement of only one or two products in a week/months’ time. Tracking the orders is simple and delivery is not that complicated. More focus is on process than data management. An example can be the Giant Vedanta Group spread across various part of India and abroad. They implement a different way of incorporating procurement system in their business BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 9
  • 10. PSG Institute of Management E-procurement system of Honeywell & Vedanta Vedanta Company Background Vedanta is an international mining and metals company headquartered in London, United Kingdom. It is the largest mining and non-ferrous metals company in India and also has mining operations in Australia and Zambia. Its main products are copper, zinc, aluminum, lead and iron ore. It is also developing commercial power stations in India in Orissa (2,400 MW) and Punjab (1,980 MW).It has the highest capacity power plant. It is a $7.9 billion Company. See Vedanta’s logo, mission, and vision & quality policy at Exhibit-8 Source: http://www.vedantaresources.com/what-we-do.aspx Vedanta Procurement System Overview Vedanta system is one of the most giant systems among the metal companies. It has a large stake being occupied by the vendors. They expertise in metallurgy. Mining segment which contains orders like bauxite, quartzite, limestone, cathode tubes, graphite, fuel, producer gas, coal etc. are basically very macroscopic in nature and are ordered in high volume. Bigger the size of inventory easier is the task of tracking them but complex is the logistic system and housekeeping and need large storage space. In companies like Vedanta optimization of plant layout, safety, lean management, space utilization are key concerns. Moreover at a time a team usually raises not more than 1 or 2 orders in a month which is very less in comparison to Honeywell. The order is huge and transaction is once in a while. Their vendor location are constant and doesn’t change over period of time. Usually an order can be fully met from few vendor at a specific location for which a specific department, team or person may be given in charge of it. The exchange of data is very minimal between the departments of Vedanta in concern to the procurement system. Each day higher than 1000 tons of material would be coming but that can be an outcome of a single or one time order. What are important for Vedanta are not security but cost and time of delivery so that they can reach minimum levels of inventory. The time can be saved by effective means of processing and lean management rather than over standardizing the system, keeping the system less complicate so that understanding the system doesn’t involve lot of time and training as in case of Honeywell because security is not an important concern over here but time is important. Functions and Benefits Basically procurement in Vedanta deals with purchase of materials, receiving it, delivering, and billing, invoice processing and shipping. The benefits deriving from Vedanta procurement system are as follows:  The orders are immediately raised without undergoing approval and much authentication  Process is fast and increases the productivity  Large volume can be met in shorter time BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 10
  • 11. PSG Institute of Management E-procurement system of Honeywell & Vedanta  Reduced Lead time  Elimination of extra cost of technology and its maintenance of ERP/SAP packages Users and people involved The whole process involves the Production and Operation Department, Procurement Department, Network management team, Marketing Department, Finance Department and HR department. See Exhibit-7 to see the vendors of Vedanta. Intranet of Vedanta is not widespread across the globe and is different in nature as well as feature in terms of their location. Vedanta features available in Orissa network can be different of that available in Chhattisgarh. Even their existing system may be working in different way. The operational engineer, procurement team, accounts team and HR for reimbursement are all directly inter related through network via intranet over a local share drive and they take part in the procurement process. Whereas vendors play a significantly directly role as an external user where he may get a temporary access of the IP address of the share local drive in meeting the orders. The Project manager, General Manager and inventory team do not play a direct role but on the other hand can access the data without causing any modifications to know what is happening, track budgets, number of orders raised and how the system works and if it is being handled properly. IT Concept used in Vedanta Local Share Drive: Vedanta accesses a local drive present in the network that can be accessed by two or more people at a time. The person should have access to the IP address of the allocated drive. However the accessibility of share drive for a specific person can be easily removed or added by the network administrator. See Exhibit-3 to understand the detailed process Subset of data Accessibility: The share drive can have further share areas divided inside it, which can hide further important details from one another creating a subset of information out of available data. Vedanta Procurement Process The buyer that can be an engineer or an operational concern person within Vedanta orders for a material required for production a month prior to actual start of project. The buyer fills up the available form and shares it in the local share drive. The vendor gets the temporary access to the share drive. Vendor updates the form, sends the ordered material and places the invoice in the share area. See Exhibit-4 to understand the detailed process After receiving the order buyer transfer the invoice to the accounts team share area and fills the necessary details. Accounts team looking into the invoice and details filled up by engineer makes the necessary online payment to the vendor. In case of reimbursement, HR approves it and the accountant transfers the amount to the buyer’s salary account for the advance he paid from his own pocket to the vendor. BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 11
  • 12. PSG Institute of Management E-procurement system of Honeywell & Vedanta Teaching Notes in Vedanta’s Perspective Merits of Local Share Drive in Network: It is very cost effective technique. There is no need to have separate training or technical team to handle the IT stuff separately. It is very simple to use and is also a faster means of communicating and exchanging data. It is also less time taking and orders can be raised in hours. Real time updated data is available. Less Maintenance Cost is required. Challenges faced by Vedanta The problem of Vedanta system is that the data may be cluttered and cannot be used by experts to forecast and undergo any kind of other business applications. This data may not help in getting a good knowledge and may not derive effective business intelligence out of it. Data are not stored permanently and are volatile. If once it is deleted then there is no proof of history of past order. The system is not standardized. Each Vedanta location functions in a different way for the same system in concern to IT technology used. Share drive if used by many people at a time can be a problem and lead to errors. Accessibility at a time is less. It is less secured and needs lot of data Entries. Individual responsibility is high. Many users can be involved at a time. More than 2 people can be operating on the same document at the same time. It doesn’t have a login system. In the whole process you have to undergo filling up of excel sheets at least 4 times. It is not much automated. Comparison of Honeywell with Vedanta The e-procurement system of Honeywell is of high security, reliability with less data entries. Auto generated mails is another feature of the ERP system. This system is highly organized compared to the older systems. The problem of Honeywell system is that the Honeywell codes are not available all the time. Another problem is the over standardization of the system which makes it difficult to access. The number of steps in the data entry process is also more which make it more time consuming. On the other hand the e-procurement system in Vedanta is much cost-effective. It is easy to understand and use, thereby makes it less time consuming. The maintenance cost is also low. In Vedanta’s system the accessibility is less. The security measures are less compared to the Honeywell system because anyone can access the files in the shared folder and make changes. Another problem is that every time the employee has to do more data entries while entering new entries. The individual responsibility is high where in Honeywell ERP takes care of it. See ehibit-6 & exhibit-7. In Honeywell only 1 to 1 access takes place with no leakage of information to 3rd party. Login system is there for all members. Whereas in Vedanta many users are involved at a time. More BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 12
  • 13. PSG Institute of Management E-procurement system of Honeywell & Vedanta than 2 people can be operating on the same document at the same time which would lead to data entry discrepancy. No login system is there in Vedanta procurement system. In Honeywell initial one time form fill-up is required and rest is just clicking. In case of Vedanta you have to undergo filling up of excel sheets at least 4 times as it is not much automated Conclusion Different companies implement different e-Business technique to enhance their process and add value to them but the approach can be different. It is not justified saying Vedanta could also have used SAP or why not Honeywell used local share drive to reduce cost. The adoption of technology depends on the nature of business, standardization of process, availability of resources, complicacy and most important is the cost, time, security concerns and the culture of business. All industries may not have the attitude and culture to adopt a new technology immediately and implement them. Training is required and it takes time to undergo any kind of new technological change within a company. It is difficult to change the mindset of people who are well habituated with their existing technology and will be reluctant to any kind of new upgrade in technology as it would need extra training ad knowledge for it. Managing change is a greater risk. Future Aspect of e-Business In near future Vedanta may adopt ERP systems if they find it adding value for the cost that they would incur for adopting a new technology. Whereas companies like Honeywell where the culture motivates them to accept the changes easily would switch over to next generation IT solutions and march fast to take maximum benefits out of latest emerging technology. Questions based on above case study: 1. Whether comparing Honeywell and Vedanta on the basis of procurement system is justified on context to their nature of business? 2. Currently is it wise enough to implement ERP in companies like Vedanta? Do you think Vedanta will adopt ERP in near future? 3. Is it justified for Honeywell to give much more priority to security than the cost of maintenance ? Does the priority depend on the nature of business? 4. What are the function of e-procurement system? How ERP would benefit such system 5. Which are the areas where SAP can be implemented? 6. What would next generation e-business systems look like? BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 13
  • 14. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 1 Client Server Model in Honeywell BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 14
  • 15. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 2 Honeywell Procurement Flow chart BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 15
  • 16. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 3 Vedanta Share Drive on Network BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 16
  • 17. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit – 4 Vedanta Procurement flow chart BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 17
  • 18. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 5 Rating for Vedanta Note: The Rating was given by a panel of 13 members from students of Alliance University School of Business, Bangalore who understood entire procurement process in depth of both the companies Honeywell and Vedanta in details. The criteria to compare and rate them were decided on the basis of brainstorming followed by the Nominal technique. Weightage to each criterion was allocated based on result derived from the opinions of those members. CRITERIA WEIGHTAGE DESCRIPTION Simplicity 7 Maintenance 5 Total Points: 2.70 out of 5 Process Cost 6.5 Tech savvy 8.5 Security 10 Process time 8 BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 18
  • 19. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit -6 Honeywell ratings As per Brainstorming Note: The Rating was given by a panel of 13 members from students of Alliance University School of Business, Bangalore who understood entire procurement process in depth of both the companies Honeywell and Vedanta in details. The criteria to compare and rate them were decided on the basis of brainstorming followed by the Nominal technique. Weightage to each criterion was allocated based on result derived from the opinions of those members. CRITERIA WEIGHTAGE DESCRIPTION Simplicity 7 Maintenance 5 Total Points: 4.50 out of 5 Process Cost 6.5 Tech savvy 8.5 Security 10 Process time 8 BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 19
  • 20. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 7 Vendors Honeywell Vedanta  ABB  SAIL  NATIONAL INSTRUMENTS  ACC Cement  MOTOROLA  NTPC  TEXAS INSTRUMENTS  LARSEN & TOUBRO LTD  SIEMENS  TATA STEEL  GE  OCL INDIA LIMITED  INTEL  HINDALCO  PANASONIC  BHUSHAN BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 20
  • 21. PSG Institute of Management E-procurement system of Honeywell & Vedanta Exhibit - 8 Logos, Mission, Vision & Quality Policy Vision :Be the premier growth company delivering unsurpassed value to Honeywell customers by providing Innovative Total Solutions and Services enhancing the safety, security, comfort, energy efficiency and productivity of the environment where they live, work and travel. Mission: Maximize the value and impact on Honeywell businesses and customers by providing Technology Product and Business Solutions and Services setting standards of world class performance. Quality Policy: To delight our customers by providing six sigma quality total solutions, demonstrating value and continuous improvement through competent and disciplined professionals. Source: http://www.honeywell.com/sites/htsl/vision.htm Vision: Our vision is clear and committed: achieving and sustaining a global leadership position in non-ferrous metals. Mission: Our mission is to become a million-ton per annum producer at the lowest decile costs in aluminum, copper and zinc. In so doing, we will put India on the global metals and mining map. Quality Policy: The majority of our operations are certified to the International Management Systems Standard ISO 14001. We follow safety and environment standards. We won the 2005 Recognition of Commitment Award from the Institute of Internal Auditors, USA, for our demonstrated strengths and continued focus on achieving operational efficiencies and process improvements. Vedanta is the only manufacturing company out of a total of four Indian companies to have ever received this award; the other recipients from India are in the technology and banking sectors. Source: http://www.vedantaresources.com/what-we-do.aspx BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 21
  • 22. PSG Institute of Management E-procurement system of Honeywell & Vedanta References http://cio100.cio.in/subrata-banerjee.html [ Page:2] http://www.honeywell.com/sites/htsl/businessprocessn3_CN2P9IBBZTSTQNPUZ SBB4BQ48YGARA4YO0730104151405_H1J0YZFDXSDSIDE81DUE8GH5FY U79TONN0730104433352.htm [ Page:2, 4] http://en.wikipedia.org/wiki/Honeywell [ Page:3 ] http://www.honeywell.com/sites/aboutus.htm [ Page:3, 4] http://hpsweb.honeywell.com/Cultures/en- US/Products/BusinessApplications/ERPConnectivity/default.htm [ Page:5] http://www.honeywell.com/sites/india/HAIL.htm [ Page:5] http://www.vedantaresources.com/what-we-do.aspx [ Page:10, 21] http://www.honeywell.com/sites/htsl/vision.htm [ Page:21] BENCH MARK 2011 PSG Institute Of Management, Coimbatore Page 22