2. Company profile
BSA Facilities Ltd. is a fast growing diversified professional
organization established in the year 1995 outsourcing various
activities related to human resources based on the skills
requirement of customers.
BSA Wiring harness is formed after Acquisition of Tyco Electronics
Wiring harness Business at PAN India Level. BSA acquired the Plant
in July-2009.
BSA Group Strength:
Employees: 7000
BSA Pune Strength:
Employees: 1100
Manufacturing Floor space:
100,000 Sq.feet.
Quality Certifications:
1) ISO 9001:2000
2) ISO/TS 16949:2002
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 2 / December 8, 2011
4. Acquisition of TE Indian Wiring Harness
Division
• TE Connectivity a 12 B$ Global organization
had an Manufacturing Plant in Pune for
supporting Wiring Harness products for all
OEM’s & Tier 1 Suppliers
• As a Global Strategy TE decided to Exit Non
Core business & put this business for Sale
• BSA decided to pursue this Opportunity, since
this business fit into our Long term business
Objective
• The Due Diligence was carried out &
Acquisition was completed on 2nd July 2009
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 4 / December 8, 2011
5. Existing Plant
BSA Foot Print Proposed Plant
Pant Nagar–Wire Harness
Manufacturing
Location + Sales office
• Product Offered – Wire
Harness, Services
• Plant III would be Operational
Gujarat – Wire Harness Mfg. by June 2013
Location + Sales office
• Product Offered – Wire Harness,
Services
• Plant would be Operational by
June 2012
Pune – Corporate Office
– Wire Harness Mfg.
Location + Sales office
• Product Offered – Wire Harness,
Services Bangaluru –Wire Harness M fg.
Location + Sales office
• Product Offered – Wire Harness,
Services
• Plant II would be Operational by
December 2011
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 5 / December 8, 2011
6. Engineering Capabilities
- Strength
Head
Product
Engineering
Development
Product Program
Cell Advance Quality
Engineers – 4 Management -
20 Trained Engineer - 1
( Planned – 20 ) TBF
Technicians
TBF – To be Filled
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 6 / December 8, 2011
7. Engineering Capabilities
– Design Platforms
Design Softwares Applications
Capital H ( 6 Licenses ) Harness Design
AutoCAD Components Design 2D
Catia V5 ( Capital H bridge ) * Harness Design 3D
Unigraphics Nx ** Harness Design 3D
* - Planned ** - for GM
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 7 / December 8, 2011
8. Engineering Capabilities
- Design Solutions
• Harness & Cable Assembly Design
– Automotive ( Passenger & Commercial vehicles )
– White & Brown goods
– Engineering Industry applications
• Electrical System Integration
• Engineering Services*
– CAM ( Electrical Systems base )
– Proto builds & Validation
* - Planned
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 8 / December 8, 2011
9. Engineering Capabilities
- Highlights
• Indica : The first Indian Passenger car
Design for circuitry and Wiring Harness
• EMS : Engine Management System (EMS)
harness designed with Bosch for Indian
OEMs for Commercial vehicles
• City Rover: Circuit Design and
development was done with accordance
with City Rover UK
• IFB : Design, Development of New Ultra
Platform
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 9 / December 8, 2011
10. Automotive Vehicle Harnesses
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 10 / December 8, 2011
11. Automotive Safety Harnesses
- ABS
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 11 / December 8, 2011
12. Customer - Program Reference*
OEM Customer Program
LPT
TML - CVBU Safari Winger 207DI Xenon
1615/2518
Tata Motors Sensor C-
TML - PCBU Indigo CS Indica Indigo Sensor Vista
Rail
Knorr Bremse World Truck LPT M/HCV
IFB IFB Elena Serena Ultra
Force Force Traveller
Wabco LCV I/ HCV
Ashok Layland
ALL Trucks Bus Tipper Trailer
Eicher Volvo Eicher Volvo MDEP
PAL PAL Rio
* To update
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 12 / December 8, 2011
13. Products: Snapshots
ABS EDC / EMS Washers
Vehicle - Body Air Conditioner Airbag
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 13 / December 8, 2011
14. Processes: Snapshots
Warehouse Lead Maker Bench Press Crimp
Manual Assembly End of Line Testing Packaging
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 14 / December 8, 2011
15. Crimping – Lead Makers
Sl
no Make Model QTY
1 Kodera* C551 SZ 6 nos
2 Tyco Electronics CLS IV 8 nos
CLS IV
Kodera C551 SZ
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 15 / December 8, 2011
16. Wire Preparation
Sl
no Make Model QTY
1 Schlunigere PS 9500 3 no
2 Schlunigere Ecostrip 5 no
3 Twisting m/c 1 no
Schleuniger PS9500 Schleuniger Ecostrip
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 16 / December 8, 2011
17. Crimping – Bench press
Sl
no Make Model QTY
1 TE Connectivity 5K-40 10 Nos
2 Sai Paradise HF-2000 2T 14 nos
3 Sai Paradise HF-2000 5T 3 nos
4 Yazaki 1 no
Sai Paradise HF 2000
Yazaki
TE 5K - 40
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 17 / December 8, 2011
18. Assembly Lines
Sl
no Make QTY
1 Carousals 2 nos
2 Standalone Stations 50 nos
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 18 / December 8, 2011
19. EOL – End of line : Testing / Labeling
Sl
no Make Model QTY
1 THB 2 nos
2 Futura 8 nos
3 Zebra Z4M+ 2 nos
4 Zebra S4M 1 no
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 19 / December 8, 2011
20. Laboratory Equipments
Sl
no Make Model QTY
1 C-TEK Crimp Cut cross section ML 3001 1 no
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 20 / December 8, 2011
21. Laboratory Equipments Continued
Sl
no Make Model QTY
1 Profile Projector ISOMET 1 no
2 Micro Ohm meter BR Instruments 1 no
3 Salt Spray Tester Kiran Electro 1 no
4 High Voltage Tester BR Instruments 1 no
5 Shore A harness tester BR Instruments 1 no
4 Pull tester Mecal 1 no
Essae precision weighing
5 scale FB200 1 no
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 21 / December 8, 2011
23. Awards & Testimonials
• Won 1st Prize in Quality Circle Forum of India. Total Participants : 38
• Won 1st Prize in Productivity / Quality Improvement Case Study
Competition. Total Participants : 50.
• Won as an Excellent Participant in National Convention of Quality Circle.
Total Participants : 760.
• Won 1st Prize in Kaizen competition conducted by Confederation of
Indian Industry.
• Won Silver Medal in International Convention of Quality Circle at an
International stage.
• Received Par Excellence Award at National Convention Quality Circle
conducted at all India level.
• Received Gold Medal in PDPC.
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 23 / December 8, 2011
24. Awards & Testimonials
BSA’s recognition for Quality values both at
National & International level.
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 24 / December 8, 2011
25. 2012~13 BSA Group – Expansion Plans
Pant Nagar Mfg Plant
Jaipur Branch Office & Branch Office
Delhi NCR Branch Vizag Branch Office
Office
Ahmedabad Branch Hyderabad Branch
Office Office
Vadodara
Manufacturing Plant
Bangaluru Manufacturing
Mumbai Branch Office Plant
Pune Corporate Office
& Manufacturing Plant Chennai Branch Office
Corporate Office :
Bengaluru Branch 18-20, Sukhwani Fortune, Morwadi Road,
Office Pimpri, Pune – 411018
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 25 / December 8, 2011
26. ISO14001 & ISO 18001
• BSA plans to go for ISO 14001 in June 2012
• BSA plans to go for ISO 18001 by January 2013
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 26 / December 8, 2011
27. Customers – Manufacturing Division
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 27 / December 8, 2011
28. Customers – Services Division
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 28 / December 8, 2011
29. Customers – Services Division
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 29 / December 8, 2011
30. Customers – Skill Development Division
State Reserve Police
Force
Motor Transport
Section Police
Alfa Laval
Aga Industries
Travel Time
Berggruen Car
Rental Pvt. Ltd.
Trimurti Cars Pvt.
Ltd.
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 30 / December 8, 2011
31. Customers – Skill Development Division
Lafarge Boral
Gypsum
Alfa Laval
Aga Industries
Travel Time
Berggruen Car
Rentals Pvt. Ltd.
Trimurti Cars Pvt.
Ltd.
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 31 / December 8, 2011
32. THANK YOU
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute page 32 / December 8, 2011
