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Development of the CA
  equipment industry for
smallholder farmers in SSA
 Brian Sims, Christian Thierfelder,
 Josef Kienzle, Theodor Friedrich
         and Amir Kassam
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
Smallholder farm tillage in SSA




 •Hand tools 80%
 •DAP <20%
 •Tractor <10%
Farmers’ perceived advantages
             of soil tillage
•   Weed control
•   Mobilization of nutrients
•   Smooth seed bed
•   Elimination of compaction
•   Incorporation of amendments
•   Control of pests and diseases
•   Control of runoff and accumulation of
    water
BUT: damage caused by hoes and
  ploughs soon becomes evident
• SOM is oxidized
• Physical, chemical and biological
  degradation of the soil
  – Hard pans
  – Crusting
  – Erosion
• Yields decline leading to abandonment
  and hunger
CA is an answer. BUT there are
 widely discussed problems:
•Maintenance of organic soil cover
•Crop ‒ livestock competition
•Weed control
•Pest control
There is, however, little information
on the problems of developing a
viable CA machinery manufacturing
sector
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
CA mechanization options for
   smallholder farmers in SSA


1. Removal of
  hardpans and
  increasing water
  infiltration
CA mechanization options for
   smallholder farmers in SSA

2. Direct planting
CA mechanization options for
   smallholder farmers in SSA
3. Weed control
• Mechanical: surface
   scraping, hand
   pulling, knife rolling
• Biological: mulch,
   cover crops, rotations
   and associations
• Herbicides: sprayers
   and applicators
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
Development of the CA machinery industry
      1. Brazil, 50 years of evolution


 Commercial                       Physical
 manufacturers                     SWC
                    PIONEER        works
                    FARMERS




 Private sector
 input suppliers                    R&D
                   NT farmers      Centres
                   associations
Development of the CA machinery industry
         2. East Africa, in its infancy


• Uganda (AEATRI)
• Kenya & Tanzania
  (training in S America
  with FAO)
• Nandra and
  Intermech
Training East Africans in S.
          America




Antunes Agropastoril, Bella   Fitarelli, Aratiba, Brazil
     Vista, Paraguay


                                                   Guarany, Itu
                                                     , Brazil
Intermech and Nandra are now
       market leaders

              • Nandra, Moshi




              • Intermech, Morogoro
Ndume, Kenya has now entered
           the market

• Ndume, Gilgil
Development of the CA machinery industry
    3. Southern Africa (i), just awakening

• 1980s RTZ (later Hastt) in Zimbabwe
• 1990s GTZ/BMZ contill
  project, Zimbabwe
• 1990s CFU and GART, Zambia.
  (Chaka hoe, Magoye ripper, Palabana
  subsoiler and planter)
• 2010 GART planter
Development of the CA machinery industry
    3. Southern Africa (ii), moving forward

2000s: innovation networks (manufacturers,
researchers, farmers) create new products and
new approaches




   Grownet inclined plate        AFGRI service provider
   planter, Zimbabwe             ripper, Zambia
Development of the CA machinery industry
 3. Southern Africa (iii), South Africa and
                 Namibia




                     1. Sprayer, Dragon Engng (SA)
                     2. 2. Piket DAP planter (SA)
                     3. Baufi 2-row ripper (Namibia)
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
Contrasts between S America and SSA

• Development and financing. Public
  sector support
• Materials supply
• Appreciation of critical part design
• Creation of demand
• Training
• Interactions (innovation networks)
• Policy environment
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
Guidelines for development of the CA
            industry in SSA
• Market studies
• Thorough field testing
• Technical training for manufacturers,
  operators, dealers, extensionists
• Support for hire service providers
• Active promotion
• CA farmers’ groups
Contents
• Tillage in SSA
• CA mechanization options
• Development of the CA equipment industry
  – Brazil
  – East Africa
  – Southern Africa
• Contrast between Brazil and SSA
• Guidelines for development of the industry
• Conclusions
Conclusions
• SSA CA equipment manufacturing
  industry is in its infancy and needs
  nurturing
• Need local adaptation. Import is OK in
  the short term
• National governments must address
  the creation of an enabling
  environment. Signs are encouraging
Thank you!



www.engineering4development.co.uk

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Development of the CA equipment industry for smallholder farmers in SSA. Brian Sims

  • 1. Development of the CA equipment industry for smallholder farmers in SSA Brian Sims, Christian Thierfelder, Josef Kienzle, Theodor Friedrich and Amir Kassam
  • 2. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 3. Smallholder farm tillage in SSA •Hand tools 80% •DAP <20% •Tractor <10%
  • 4. Farmers’ perceived advantages of soil tillage • Weed control • Mobilization of nutrients • Smooth seed bed • Elimination of compaction • Incorporation of amendments • Control of pests and diseases • Control of runoff and accumulation of water
  • 5. BUT: damage caused by hoes and ploughs soon becomes evident • SOM is oxidized • Physical, chemical and biological degradation of the soil – Hard pans – Crusting – Erosion • Yields decline leading to abandonment and hunger
  • 6. CA is an answer. BUT there are widely discussed problems: •Maintenance of organic soil cover •Crop ‒ livestock competition •Weed control •Pest control There is, however, little information on the problems of developing a viable CA machinery manufacturing sector
  • 7. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 8. CA mechanization options for smallholder farmers in SSA 1. Removal of hardpans and increasing water infiltration
  • 9. CA mechanization options for smallholder farmers in SSA 2. Direct planting
  • 10. CA mechanization options for smallholder farmers in SSA 3. Weed control • Mechanical: surface scraping, hand pulling, knife rolling • Biological: mulch, cover crops, rotations and associations • Herbicides: sprayers and applicators
  • 11. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 12. Development of the CA machinery industry 1. Brazil, 50 years of evolution Commercial Physical manufacturers SWC PIONEER works FARMERS Private sector input suppliers R&D NT farmers Centres associations
  • 13. Development of the CA machinery industry 2. East Africa, in its infancy • Uganda (AEATRI) • Kenya & Tanzania (training in S America with FAO) • Nandra and Intermech
  • 14. Training East Africans in S. America Antunes Agropastoril, Bella Fitarelli, Aratiba, Brazil Vista, Paraguay Guarany, Itu , Brazil
  • 15. Intermech and Nandra are now market leaders • Nandra, Moshi • Intermech, Morogoro
  • 16. Ndume, Kenya has now entered the market • Ndume, Gilgil
  • 17. Development of the CA machinery industry 3. Southern Africa (i), just awakening • 1980s RTZ (later Hastt) in Zimbabwe • 1990s GTZ/BMZ contill project, Zimbabwe • 1990s CFU and GART, Zambia. (Chaka hoe, Magoye ripper, Palabana subsoiler and planter) • 2010 GART planter
  • 18. Development of the CA machinery industry 3. Southern Africa (ii), moving forward 2000s: innovation networks (manufacturers, researchers, farmers) create new products and new approaches Grownet inclined plate AFGRI service provider planter, Zimbabwe ripper, Zambia
  • 19. Development of the CA machinery industry 3. Southern Africa (iii), South Africa and Namibia 1. Sprayer, Dragon Engng (SA) 2. 2. Piket DAP planter (SA) 3. Baufi 2-row ripper (Namibia)
  • 20. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 21. Contrasts between S America and SSA • Development and financing. Public sector support • Materials supply • Appreciation of critical part design • Creation of demand • Training • Interactions (innovation networks) • Policy environment
  • 22. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 23. Guidelines for development of the CA industry in SSA • Market studies • Thorough field testing • Technical training for manufacturers, operators, dealers, extensionists • Support for hire service providers • Active promotion • CA farmers’ groups
  • 24. Contents • Tillage in SSA • CA mechanization options • Development of the CA equipment industry – Brazil – East Africa – Southern Africa • Contrast between Brazil and SSA • Guidelines for development of the industry • Conclusions
  • 25. Conclusions • SSA CA equipment manufacturing industry is in its infancy and needs nurturing • Need local adaptation. Import is OK in the short term • National governments must address the creation of an enabling environment. Signs are encouraging