Monotech systems limited engaged in manufacturing and supplying of extensive range of excellent quality of Industrial inkjet printers such as Full Color Digital Inkjet Systems, Inkjet Imprinting Systems (Monochrome), Inkjet MICR Printing, Inkjet Web Press (Monochrome), Personalization Solution for Cards and Slitter Rewinder and Inspection Systems. These printing equipments are manufactured by experienced engineers using superior quality of raw materials. Our digital inkjet printing machines are suitable for wide range of applications like barcode printing, direct mail, brand protection, variable data printing, anti-counterfeiting solutions, MICR cheque printing solutions etc. which are cost effective and consumes lesser energy.
The Path to Product Excellence: Avoiding Common Pitfalls and Enhancing Commun...
JETSCI Colornovo - Hybrid UV Inkjet
1. Accelerating the adoption of Digital Label Printing -
UV Inkjet
Presented By:
Gurvinder Singh
Director – Sales and Marketing
Monotech Systems Limited
2. Market Trends
Global Digital Printing Market (2018) USD. 131.5 Billion
Digital Printing Market Share 20.60%
Digital Printing Market Size USD. 27 Billion
Digital Packaging Printing 40% (approx.)
Digital Packaging Printing Market Size USD. 11 Billion
Expected CAGR (till 2025) 14%
Size of Indian Print Market USD 30 Billion
Size of Digital Print Market USD 3.5 Billion
Digital Print Market Share 10.20%
Indian Digital Print Market has big scope to grow with Digital Packaging Printing Market having potential to
grow 20% CAGR in next 7 – 10 years. Inkjet is growing faster than Electro photography and this trend will
gain further momentum.
* The facts and figures’ data are collected from various published sources. * Sources can be made available on request.
3. CHALLENGES - Labels & Packaging Industry
• Falling run lengths
• Pressure to reduce inventory / proliferation of SKU
• Speed/ time To Market
• Personalization / Late stage Customization and Changes
• Frequent Versioning of jobs from brand owners
• Shrinking margins
4. OPTIONS in Digital Printing Technologies
Electro Photography Medium – High Investment
• High quality
• Limited productivity
• Higher page cost
• Limited media range
UV Inkjet Medium Investment
• Acceptable quality
• High productivity
• Lower page cost
• Wide range of media
Hybrid Low Investment
• High quality
• High productivity
• Lower page cost
• Flexibility
• Wide range of media
5. User ACCESSIBILITY and AFFORDABILITY
The addition of a digital
printing capability, offers label
converters a highly competitive
and flexible production
solution which compliments the
analogue printing process and
workflow.
Inkjet has the highest projected
growth among digital label
printing technologies for the
next five years. And according
to survey reports more than
50% of the label converters will
have digital printing capabilities
in next 3 years.
6. Best Time To ADD DIGITAL
• What proportion of your work is up to 3000 linear meters?
• What additional work, could you attract if you had a digital printing capability
in existing workflow?
• How effectively you can utilize combined workflow of digital and analogue
technology?
Now, you must be thinking when is the best time to add digital printing…
Anytime, now is the best time to start, as in this ever changing environment
waiting for tomorrow’s technology will never benefit!
7. Addition of Digital Capabilities
How can UV Inkjet be Part of Existing Workflow?
There are many ways of adding the digital capabilities in existing analogue
printing workflow depending on the requirements and feasibility:
Stand Alone
•Stand alone digital
press with finishing
and converting.
Offline
•Addition on existing
converting and
finishing lines.
Online
•Addition on existing
printing press –
HYBRID.
8. UV Inkjet Hybrid Solution
Digital Hybrid solution is the most preferred solution for adding the digital
capabilities and it increases the flexibility of the existing printing press along with
the minimum investment benefits utilizing the existing converting & finishing
and other processes of the press.
Digital Hybrid - Affordable, Flexible and Best fit out solution for Label printers to
start digital and it can anytime be converted or upgraded to stand alone Digital
Press.
PRODUCTIVITY OF FLEXO FLEXIBILITY OF DIGITAL
9. End User Benefits – Digital UV Inkjet
• Initial proofing and instant response
• No reprographics and plate cost
• Fast turnaround time
• Tailor-made solution
• Short run jobs and Variable data printing
• Reduced SKU’s for brand owners and inventory for label printers
• Quick versioning of repeat jobs & minimum wastage in job
changeover
• Wider color gamut
• Can use basic ancillaries of Flexo like varnish, die-cut etc.
• Easy upgradation on field & Costly Operations Savings
• No Click Charges- Pay as per usage
• UV ink- highly durable, chemical and moisture resistant
• Prints on standard Flexo materials, many without the need to pre-
coat
LEADING TO
• Increased Productivity
• Higher Flexibility
• Great Value Addition (VDP)
• Fast Turnaround Time
• Profitability
10. Hybrid UV Inkjet Technology
SIMPLIFIED AND INNOVATIVE
• Minimum investment and fastest ROI
• Simple to operate and maintain
• Use existing processes on Flexo, Converting and Finishing
• Minimum time job setup, fastest turn around
• Wide range of applications with value addition
• Usage of standard substrates
• Extended color gamut
• Simple and flexible workflows
11. UV Inkjet Hybrid - Profitable
0 250 500 1000 2000 3000 5000 10000
Profitability
Running Linear Meter
Flexo Hybrid UV Inkjet Digital Press
12. ColorNovo – Hybrid UV Inkjet
• CMYK + White UV Inkjet
• 600 X 600 DPI , up to 70 m/min
• Inter-Color LED Pinning
• Full LED Curable
• Corona & Web Cleaner
• UV LED/ Lamp curable inks
• Ready Unit to be installed on existing Flexo,
converting line or as a stand alone solution
• First Machine installed successfully in China
• Second machine to be installed soon In India.
Made in India
13. JETSCI ColorNovo
• First Made in India UV Inkjet Full Color Label Production Solution
Continued..
14. JETSCI ColorNovo
• CMYK + White UV Inkjet
• 600 X 600 DPI , up to 70 m/min
• Inter-Color LED Pinning
• Full LED Curable
• Corona & Web Cleaner
• UV LED/ Lamp curable inks
• Fully Servo Driven Auto Tension control
Converting line
• Unwind/ dual Rewind – dia. 700 mm
• Servo Registered Pre Digital Flexo 1:
Brand Spot Color, Primer, Metallic etc.
• Servo Registered Post Digital Flexo 2:
Spot Color, Varnish, Glues etc.
• Cold Foil / Lamination
• Semi Rotary Die cut
• Slitting Box & Dual Rewind
15. About JETSCI
Architects of the Next Generation Inkjet Solutions!
• Introduced in Dec’2012
• In-house application development
• In-house manufacturing and integration
• Skilled and Experienced R&D team
• Excellent customer satisfaction rate
• Bespoke solutions for customer application requirement
• India’s 1st successful Integrator of Hi-Speed Industrial Inkjet
Systems
• 80+ Successful Installations
• Specialized and Security application development
• Completed various Turn Key projects and solutions
16. Our Assurance
• Latest, innovative and State-of-the art technology solutions for Label
printing Industry
• Affordable and highly competitive product pricing
• Fastest returns on investments and lowest total cost of ownership
• Customized solutions as per customer requirements
• Best in class service and support