1. PCM STRESCON OVERSEAS VENTURES LIMITED

2. PCM Group of
Industries
One of the India’s leading business conglomerates.
Founded by the Visionary Icon Late Punam Chand Mittal in
1960
Group activities
 Engineering,
 Information & Communication
 Manufacturing
 Service Energy, Media
 Steel Manufacture & Consumer Product
Its 17 companies have manufacturing facilities spread across
India Bhutan and Kingdom of Saudi Arabia

5. MANUFACTURING UNIT LOCATED
AT NEW JALPAIGURI INDIA
FOR SUPPLY TO
• INDIAN RAILWAYS
• BANGLADESH RAILWAYS
PRODUCING SHOULDERS FOR DIFFERENT
TYPES OF SLEEPERS SUITABLE FOR
• BROAD GUAGE;
• METER GUAGE; AND
• NARROW GUAGE

6. FB WELDING CARRIED OUT FOR INDIAN RAILWAYS
 3 SETUPS OF FLASH BUTT WELDING DEPOTS
COMPLETE WITH INDEPENDENT FB PLANT &
SHORT/LONG RAIL HANDLING SYSTEMS
WELDING DEPOTS AT (FOR WELDING UPTO 20 RAIL PANELS)
 REWARI (NORTHERN RAILWAY),
 SILCHAR AND NEW JALPAIGURI (NORTH EAST FRONTIER
RAILWAYS)
 2 SET OF SELF CONTENT MOBILE FB WELDING UNITS
TO CARRY OUT IN-SITU WELDING OPERATIONS

7. SLEEPER MANUFACTURE IS OUR CORE BUSINESS
 MONOBLOCK PSC SLEEPERS –
○ NARROW GUAGE,
○ STANDARD GUAGE,
○ BROAD GUAGE AND
○ DUAL GUAGE
 TURN OUT BEARERS – AS PER CLIENT’S NEEDS
 SPECIAL SLEEPERS
○ DIAMOND CROSSINGS,
○ LEVEL CROSSINGS,
○ SWITCH EXPANSION JOINTS,
○ BRIDGE APPROACH & DECK SLEEPERS,
○ CURVES

8.  MALDA – West Bengal
 NEW JALPAIGURI – West Bengal
 SILCHAR – Assam
ALL SLEEPERS IN INDIA MANUFACTURED TO
INDIAN RAILWAY SPECIFICATIONS & DRAWINGS

9.  AL-JOUF (NEAR JORDAN BORDER)
CTW300 – BARCLAY MOWLEM,AUSTRALIA
 HATIFA (NEAR KUWAIT BORDER)
CTW100 – SAUDI BIN LADIN GROUP, KSA
CTW300 (817 Kms) & CTW100 (750 Kms) were part of the
Saudi North South Railway Project.

11.  Standard Gauge
 Axle Load – 32.5 t
 Pandrol Fastclip Fastening
 Design & Testing to AREMA Standards

12. FOR EACH PLANT IN KSA
- LONG LINE SYSTEM (8 Lines x 400 units)
- 2 INDEPENDENT UNITS OF BATCHING PLANTS + 1 SPARE UNIT
- CHILLING PLANT & ICE PLANT
- 2 BOILERS (1t each) + 2 SPARES
- 8 GEN SETS OF VARYING CAPACITY
- WATER PUMPS , STORAGE & DISTRIBUTION SYSTEM
- SELF CONTAINED LAB FOR ALL REQUSITE TESTING AS PER AREMA
ALL SPECIALIST SLEEPER PRODUCTION EQUIPMENT WERE PROCURED
BRAND NEW FROM SICI, ITALY
ALL MOULDS MANUFACTURED IN INDIA UNDER SICI SUPERVISION

13. ITEMS AL-JOUF HATIFA
NO.OF LINES 8 8
NO.GANG MOULDS PER BED 50 50
NO OF SLEEPERS PER BED 400 400
CAPACITY IN NOS.PER DAY 3,200 3,200
MAX PRODUCTION ACHIEVED PER DAY 4,000 4,000
AVERAGE MONTHLY PRODUCTION 80,000 80,000

14. AL JOUF HATIFA
PLANT PLANT
ORDERED QTY: 1.37 Million 1.40 Million
CONTRACTUAL DELIVERY: 24 MTHS 26 MTHS
ACTUAL COMPLETION : 18 MTHS 20 MTHS

15. STRESSING
ABUTMENTS

16. TRANSFER TABLE

17. SHOULDER
POSITIONING

18. MOULD OIL SPRAY
SHOULDER DISTRIBUTION
WIRE PLACEMENT

19. WIRE
STRESSING

20. CASTING

21. BAFFLE EXTRACTION

22. STRANDS CUTTING

23. DEMOULDING

24. QUALITY CHECKS

25. DESPATCH