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Presented by Shain, Phuc and Hoang
4/8/2019 Shain
 Introduction
 Permanent Mold Casting
 Types of PMC
 Advantages and Disvantages
 Application
4/8/2019 Shain
 Permanent mold casting, sometimes referred
to as gravity die casting, a metal mold
consisting of two or more parts is repeatedly
used for the production of many castings of the
same form. The liquid metal enters the mold by
gravity. Simple removable cores are usually
made of metal, but more complex cores are
made of sand or plaster. When sand or plaster
cores are used, the process is called
semipermanent mold casting.
4/8/2019 Shain
 Permanent mold casting is typically used for
high volume production of small, simple metal
parts with uniform wall thickness. Non-ferrous
metals are typically used In this process, such
as aluminum alloys, magnesium alloys, and
copper alloys. However. Irons and steels can
also be cast using graphite molds. Common
permanent mold parts include gears and gear
housings, pipe fittings, and other automotive
and air craft components such as pistons,
impellers, and wheels.
4/8/2019 Shain
4/8/2019 Shain
4/8/2019 Shain
4/8/2019 Shain
4/8/2019 Shain
4/8/2019 Shain
4/8/2019 Shain
 Casting with superior mechanical properties because
the metal mold acts as a chill
 Castings are uniform in shape and have excellent
dimensional tolerances because molds are made of
metal
 Longevity of this casting is high
 Decrease cost of production
 Excellent surface finishes
 High production runs
 Sections of the mold that can be selectively insulated
or cooled, which helps control the solidification and
improves overall casting properties
4/8/2019 Shain
 Not all alloys are suitable for permanent mold
casting
 Because of relatively high tooling costs, the
process can be prohibition expensive for low
production pantities
 Some shapes cannot be made using
permanent mold casting, because of parting
line location, undercuts or difficulties in
removing the casting from the mold
 Coating are required to protect the mold from
attack by the molten metal
4/8/2019 Shain
 This method is suitable for small and medium
sized casting such as carburetor bodied, oil
pump bodies, connecting rods, pistons etc.
 It is widely suitable for non – ferrous casting
4/8/2019 Shain
4/8/2019 Shain

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Permanent Mold Casting Process Presentation

  • 1. Presented by Shain, Phuc and Hoang 4/8/2019 Shain
  • 2.  Introduction  Permanent Mold Casting  Types of PMC  Advantages and Disvantages  Application 4/8/2019 Shain
  • 3.  Permanent mold casting, sometimes referred to as gravity die casting, a metal mold consisting of two or more parts is repeatedly used for the production of many castings of the same form. The liquid metal enters the mold by gravity. Simple removable cores are usually made of metal, but more complex cores are made of sand or plaster. When sand or plaster cores are used, the process is called semipermanent mold casting. 4/8/2019 Shain
  • 4.  Permanent mold casting is typically used for high volume production of small, simple metal parts with uniform wall thickness. Non-ferrous metals are typically used In this process, such as aluminum alloys, magnesium alloys, and copper alloys. However. Irons and steels can also be cast using graphite molds. Common permanent mold parts include gears and gear housings, pipe fittings, and other automotive and air craft components such as pistons, impellers, and wheels. 4/8/2019 Shain
  • 11.  Casting with superior mechanical properties because the metal mold acts as a chill  Castings are uniform in shape and have excellent dimensional tolerances because molds are made of metal  Longevity of this casting is high  Decrease cost of production  Excellent surface finishes  High production runs  Sections of the mold that can be selectively insulated or cooled, which helps control the solidification and improves overall casting properties 4/8/2019 Shain
  • 12.  Not all alloys are suitable for permanent mold casting  Because of relatively high tooling costs, the process can be prohibition expensive for low production pantities  Some shapes cannot be made using permanent mold casting, because of parting line location, undercuts or difficulties in removing the casting from the mold  Coating are required to protect the mold from attack by the molten metal 4/8/2019 Shain
  • 13.  This method is suitable for small and medium sized casting such as carburetor bodied, oil pump bodies, connecting rods, pistons etc.  It is widely suitable for non – ferrous casting 4/8/2019 Shain