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Set a course for optimum reliability
                                                 and performance




                                                                                        steering and stabilisation
Rolls-Royce plc


Commercial Marine
PO Box 160, NO-6065 Ulsteinvik, Norway
Tel. +47 70 01 40 00
Fax +47 70 01 40 05


Naval Marine
PO Box 31 Fishponds, Bristol BS16 1XY, England
Tel. +44 117 974 8500
Fax +44 117 979 2607


www.rolls-royce.com
Moving your business                                                                                                      The best in technology
                                                                                                                          and system solutions
towards higher profitability




                                                                                                                                                                                                                                                                    Steering and stabilisation
Rolls-Royce is one of the largest international
suppliers of marine technology, products and
systems. Our design principles are always focused
on the future operation and service needs of
modern, high-tech vessels which demand the best
products available on the market.

Our vast expertise in marine technology and long
traditions of working closely with customers
enables us to supply a full range of motion control
products and systems. Internationally acclaimed
products such as Tenfjord and Frydenbö steering
gear, Ulstein Hinze rudders, Brown Brothers fin                                                                           The state-of-the-art hydrodynamic test          needs of individual vessels.                Being a single source supplier
stabilisers and Intering stabilisation systems.                                                                           centre in Sweden allows Rolls-Royce             However, credit for these products          simplifies product and system
                                                                                                                          to set standards for steering and               must be given to our customers. They        integration on board. Well-integrated
Many of these products have operational lives of      The hydrodynamic test centre in Sweden is equipped with two
                                                                                                                          stabilisation products. The centre's            have shared their hard-earned               system solutions minimise running
25 years or more.We are therefore committed to        cavitation tunnels, enabling us to optimise manoeuvring equipment   premium hydrodynamic environment                experience and helped refine products       costs and technical risk, as well as
                                                      on any type of vessel.                                              boosts expertise, especially with its           to excellence by working closely with       maximising a vessel's performance.
provide services that ensure cost efficient and
                                                                                                                          two cavitation tunnels. These allow us          our marine engineers. Close                 Furthermore, customers have a single
reliable operation beyond tomorrow.
                                                                                                                          to study the complex interaction                collaboration with customers on a           point of contact and receive full
                                                                                                                          between rudders, propellers and hulls           project is therefore a key element          service from Rolls-Royce all the way
With a truly international presence with fully                                                                            in depth, leading to solutions that             within the Rolls-Royce range of             from the initial conceptual design of a
qualified local service engineers and technicians,                                                                        meet customer demand for reliability,           products.                                   vessel and selection of equipment to
Rolls-Royce provides an unequalled global marine                                                                          cost-efficiency and optimal                                                                 in-service support and flexible
capability. A capability to move your business        Contents:                                                           performance – tailored to meet the                                                          financing.

towards higher profitability.
                                                      Steering gear                          pages 4 - 9
World famous motion control product names             Rudders                                pages 10-13
supplied by Rolls-Royce:                              Fin stabilisers                        pages 14-17

                                                      Stabilisation systems                  pages 18-21
Brown Brothers™
                                                      Customer support                       pages 22-23
Frydenbö™
Ulstein Hinze™
Intering™
Tenfjord™
                                                                                                                          The flap on the Ulstein Hinze flap rudders gives excellent            Scaled down models are tested to ensure optimum integration
                                                                                                                          manoeuvrability.                                                      between the rudder, propeller and hull (HSVA).

2                                                                                                                                                                                                                                                               3
Tenfjord™
rotary vane
steering gear

                                                                                                                               Tenfjord SR series steering gears                             The pump utilises a reversible                 gear, and enables a precise analogue




                                                                                                                                                                                                                                                                                             Steering gear
                                                                                                                              The Tenfjord SR series is suitable for                         hydraulic pump motor together with             control system. The pump engines are
                                                                                                                              small to medium-sized vessels. The                             a frequency converter for changing             mounted directly on the rudder
                                                                                                                              steering gear is designed with                                 the speed and the direction of the             actuator, which lessens the need for
                                                                                                                              integrated frequency controlled                                pump. The design gives smooth                  piping work on board a vessel.
                                                                                                                              pumps.                                                         starting and stopping of the steering


                                                                                                                                                                                                        Typical
                                                                                                                                                                                                        applications:
                                                                                                                                                                                                        Suitable for vessels such as:
                                                                                                                                                                                                        • Work boats
                                                                                                                                                                                                        • Fishing vessels
                                                                                                                                                                                                        • Offshore supply vessels
                                                                                                                                                                                                        • Smaller cargo vessels
                                                                                                                                                                                                        • Smaller passenger vessels
                                                                                                                                                                                                        • Yachts
                                                                                         The Tenfjord SR series is designed
                                                                                         with integrated frequency
    General description rotary vane                                                      controlled pumps.
    steering gear                                                                                                                 Unique technical solutions minimize                                                                           The pump engines are mounted
    Rolls-Royce supplies a complete            The rotary vane principle also ensures                                             noise and vibration levels.                                                                                   directly on the rudder actuator.
    range of steering gear, suitable for all   a constant torque throughout the
    sizes of ships. The products are           steering sequence, providing the gear
    designed with the totality of actuator,    with maximum power output. The
                                                                                                                              Benefits of the SR series
    power pack, steering control and           unique technical solutions ensure very
                                                                                                                              • Low noise level
    alarm system in mind. Due to a wide        low noise and vibration levels.
                                                                                                                              • Low power consumption
    range of demands, great care has been
                                                                                                                              • Low heat generation
    taken from material selection through      The compact and simple design
                                                                                                                              • Excellent positioning
    construction in order to meet the          reduces weight and secures fast and
                                                                                                                                precision
    strictest quality demands.                 easy installation of the steering gear.
    Rolls-Royce Tenfjord and Frydenbö          The actuators are mounted directly on     Key Product Benefits
    series of rotary vane steering gears       the rudder stock, without necessary       • Compact
    have been manufactured for more            use of keys or keyways, facilitating      • Low weight                                                                                      Red indicates pressurised oil.                   The compact and simple design lessens the
    than 50 years, with more than 25 000       easier assembly and dismantling of                                                                                                          Green indicates excess oil.                      weight and is quick and easy to install.
                                                                                         • Easy installation                  SR range
    machines delivered. The principle of a     the rudder stock. The rudder torque is    • Easy maintenance                                                                                                   Max.                Max.      Weight            Max.           Max.
    rotary vane gives more flexibility         transmitted by hydraulic coupling or                                                                                                      Max.stock           working             rudder     approx.          radial          axial
                                                                                         • High positioning accuracy             TYPE                                                    dia. (mm)        torque (kNm)            angle       kg           load (kN)       load (kN)
    when choosing the design and types         by expansion rings (for the smallest      • No external moving parts
                                                                                                    o                           SR 562L-FCP                                                       140               16           2 x 61.0       400              175               104
    of rudder, thanks to the rudder angles     machines). The Brown Brothers rotary      • Up to 70 rudder angle
                                                                                                                                SR 562-FCP                                                        160               40           2 x 61.0       400              175               104
    of up to 2 x 70º. Rotary vane steering     vane steering gear range is designed      • Available with steering control      SR 622-FCP                                                        200               70           2 x 72.0       620              400               200
    gear does make navigation through          for naval applications and meets the        and rudder angle indicators as       SR 642-FCP                                                        240              110           2 x 72.0       920              600               250
    narrow straits safer, because of the       highest standards for noise, shock          one complete system                  SR 662-FCP                                                        280              170           2 x 72.0      1800              700               354
    vessels' increased manoeuvrability         and vibration.                            • Built-in rudder carrier              SR 722-FCP                                                        340              275           2 x 74.0      2750              855               370
    and improved control when docking.                                                   • Polymer sealings internally for      SR 723-FCP                                                        340              412           2 x 44.0      2800              855               370
                                                                                           optimal tightness                    SR 742-FCP                                                        395              433           2 x 74.0      3700             1240               480
                                                                                         • Simple and robust components         SR 743-FCP                                                        395              650           2 x 44.0      3800             1240               480
                                                                                                                              All rights reserved. Data subject to change without prior notice.
4                                                                                                                                                                                                                                                                                        5
Frydenbö™ rotary vane
steering gear


    Frydenbö RV series steering gear




                                                                                                                                                                                                                                                                                       Steering gear
The Frydenbö steering gear has a
proven service record on all types of                                                                                                                                                                       Typical
vessels. Today’s range is suitable for                                                                                                                                                                      applications:
                                                                                                                                                                                                            • Oil tankers
medium-sized to large ships,
                                                                                                                                                                                                            • Ro-Pax vessels
including large container vessels and                                                                                                                                                                       • Container vessels
VLCCs. The weight is typically 50-                                                                                                                                                                          • Bulkers
                                                                                                                                                                                                            • Cruise vessels
60% of a RAM-type steering gear,
                                                                                                                                                                                                            • LNG-tankers
with much smaller space requirement.
                                                                           The Frydenbö RV and IRV series are
Furthermore, the Frydenbö design’s                                         suitable for medium-sized to large vessels.
dual, submerged pump power packs
                                                                                                                                        The Frydenbö 4-vane steering gear is a                                                           The Frydenbö IRV series is renowned for its
makes installation even easier, as no                                                                                                   further development of the well proven                                                           simplicity, robustness and reliability, and
expansion tank is needed. Installation                                                                                                  Frydenbö range of steering gears with two                                                        satisfies all requirements for tankers over
is also simpler because of the                                                                                                          and three vanes.                                                                                 100,000dwt.
                                         Frydenbö IRV series steering gear            statutory requirements for tankers
integrated storage tank and rudder
                                         IMO regulations require compliance           over 100,000dwt. This range also                                                                                     Max.            Max.       Weight            Max.           Max.
carrier.                                                                                                                                                                             Max. stock           working         rudder      approx.          radial          axial
                                         with the principle of single failure         incorporates Frydenbö’s proven and         TYPE                                                dia. (mm)         torque (kNm)        angle        kg           load (kN)       load (kN)
The Frydenbö Modulated Flow              criteria for large tankers over 100,000      unique modulated flow control valve.     RV range
Control modulates the oil flow to the    dwt. This requirement is met by the                                                     RV 550-2                                                    370              568          2 x 71.5      3500             1400             500
actuator in order to give a soft start   IRV series, which incorporates                Frydenbö Unitized steering gear           RV 700-2                                                    410              677          2 x 71.5      5000             1800             700
and low rudder speed for small           automatic isolation of the actuator's        The Frydenbö Unitized steering gear        RV 850-3                                                    420              853          2 x 46.5      3700             1400             500
rudder movements. The oil flow           dual hydraulic system. The actuator is       is an application of the RV and IRV        RV 900-2                                                    450              874          2 x 71.5      6000             1800             700
                                         equipped with a double sealing               ranges that combines actuators,            RV 1050-3                                                   450             1015          2 x 46.5      5000             1800             700
gradually increases to full flow,
                                                                                                                                 RV 1100-2                                                   510             1094          2 x 71.5      8000             3000            1250
allowing full turning speed on the       system, completely separating the            power packs, storage tanks and
                                                                                                                                 RV 1350-3                                                   495             1312          2 x 46.5      6000             1800             700
rudder. The system ensures a very        actuator in two individual pressure          foundations on a single, compact skid.
                                                                                                                                 RV 1400-2                                                   500             1412          2 x 71.5      8100             1800             700
precise rudder positioning at small      chambers. In addition, the specially-        This design can handle most
                                                                                                                                 RV 1650-3                                                   550             1641          2 x 46.5      8000             3000            1250
rudder angles during course keeping,     designed sensor system maintains             preparatory and work tasks related to
                                                                                                                                 RV 1700-2                                                   560             1708          2 x 71.5     11000             3000            1250
while the full flow ensures full         constant control of the integrity of the     steering gear installations on board.      RV 2050-2                                                   580             2028          2 x 71,5     12000             3000            1250
manoeuvring capability when              seals.                                       This cuts labour costs, minimises risk     RV 2600-3                                                   620             2563          2 x 46.5     11500             3000            1250
needed.                                                                               and helps ensure punctual                  RV 2700-2                                                   650             2666          2 x 71.5     15000             3000            1250
                                         Frydenbö 4-vane steering gear                installation.                              RV 3050-3                                                   660             3043          2 x 46.5     12000             3000            1250
Product benefits:                        This is a range of extremely compact                                                    RV 4000-3                                                   700             4000          2 x 46.5     15000             3000            1250
• Modulated flow control                 rotary vane steering gear, which is                                                     RV 3050-2                                                   700             3050          2 x 71.5     20000             3000            1800
• Integrated oil storage tank            suitable for large vessels including                                                    RV 4200-2                                                   730             4200          2 x 71.5     24000             3000            1800
• No expansion tank required             tankers over 100,000 dwt. The 4-vane                                                  4-vane
• High levels of positioning precision   steering gear is a further development                                                  RV 4500-4                                                   850             4500          2 x 36.5     22000             3000            4500
                                         of the well proven Frydenbö range of                                                    RV 6000-4                                                   850             6000          2 x 36.5     26000             3000            4500
                                                                                                                               IRV range
                                         steering gear with two and three
                                                                                                                                 IRV 2050-2                                                  580             2028          2 x 71.5     12000             3000            1250
                                         vanes. The key advantages of this
                                                                                                                                 IRV 2700-2                                                  650             2666          2 x 71.5     15000             3000            1250
                                         design is its compact size because of
                                                                                                                                 IRV 3050-2                                                  700             3050          2 x 71.5     20000             3000            1800
                                         the four vanes and its light weight as                                                  IRV 4200-2                                                  730             4200          2 x 71.5     24000             3000            1800
                                         well. The 4-vane steering gear is                                                       IRV 4500-4                                                  850             4500          2 x 36.5     22000             3000            4500
                                         available as the standard model as well                                                 IRV 6000-4                                                  850             6000          2 x 36.5     26000             3000            4500
6                                        as the IRV model, which satisfies all         Modulated flow control.                 All rights reserved. All data subject to change without prior notice.                                                                             7
Brown Brothers™                                                                                                                           Brown Brothers™
naval rotary vane                                                                                                                         actuator type of
steering gear                                                                                                                             steering gear




                                                                                                                                                                                                                                                                          Steering gear
                                                                                                                                                                                                                           Actuator steering gear has been
                                                                                                                                                                                                                           selected for the Royal Navy Type 45
                                                                                                                                                                                                                           destroyers currently under construction.
                                             Brown Brothers rotary vane
                                             steering gear.




Brown Brothers' steering gear systems        number of applications deployed in          angle of a rotary vane unit is 37
                                                                                                                             o
                                                                                                                                          The Brown Brothers actuator gears is                                             If problems occur with the hydraulic
with digital controls and autopilot          naval fleets.                               to one side, although gears can be               a cost-effective and reliable solution.                                          driving mechanism, replacing an
have been selected by a large number                                                     supplied to give maximum working                 The gear is made redundant on a                                                  actuator is easier than a rotary vane or
of the world's navies including the          Rotary vane steering gear                                o      o
                                                                                         angles of 70 and 90 to one side.                 single rudder by means of two                     Typical                        a ram type of steering gear.
USA, Malaysia, India, Australia,             The compact size of the rotary vane                                                          actuator systems. For example, one                applications:
                                                                                                                                                                                            • Corvettes
Spain, Taiwan and the British Royal          steering gear facilitates ease of fitting   17 model range available for torques             actuator can be bypassed away from                • Frigates
                                                                                                                                                                                                                           Hydraulic power units
Navy. The range has been developed           to single or multiple-rudder                from 2-256Tm.                                    the system, and still provide around              • Destroyers                   • Can be configured to meet specific
to integrate seamlessly with the vast        installations. The standard working                                                          50% torque.                                       • Helicopter carriers            customer requirements
                                                                                                                                                                                                                           • Variable or fixed displacement
                                                                                                                                          Furthermore, use of the actuator type                                              pumps
                                                                                                                                          means fewer interface surfaces on                                                • Pressure compensated or
                                                                                                                                          board because the actuator's anchor                                                proportional systems
                                                                                                                                          brackets can be welded directly on to                                            • Dual or single power units
                                                                                                                                          the hull cartridge.This means that                                               • Inherent safety and reliability
                                                          Typical                                                                         actuator steering gear is less
                                                          applications:                                                                   tolerance-critical for installation.
                                                          • Corvettes
                                                          • Frigates
                                                          • Destroyers
                                                          • Aircraft carriers




    The range has been developed to suit                                                  The rotary vane steering gear is specifically                                             The steering gear is available with
    many different types of naval vessels.                                                designed to conform with international                                                    pressure-compensated or proportional
                                                                                          naval standards for noise, shock and                                                      systems.
8                                                                                                                                                                                                                                                                     9
                                                                                          vibration.
Ulstein Hinze™ conventional
rudders, type classic



     General description rudders
     Rolls-Royce is a supplier of
     rudders as well as propellers.
     We can therefore draw on our
                                                                                                                                                                                                                                                                      Typical
     long experience and know-how
                                                                                                                                                                                                                                                                      applications:
     in the field of cavitation                                                                                                                                                                                                                                       • Passenger vessels
     prediction, as this can occur and                                                                                                                                                                                                                                • Cargo vessels
     damage rudders and propellers.                                                                                                                                                                                                                                   • High-speed crafts
     Advanced calculation programs
     ensure optimal propulsive




                                                                                                                                                                                                                                                                                                    Rudders
     efficiency and manoeuvring
     performance.

     The directional stability of ships
     in transit must be considered
     when designing the rudder. We
                                                                                                                 The CB rudder for lower speed. A bulbous     The CM rudder for medium speed. Medium       The CS rudder for higher speed. Slim profile
     develop and use advanced                                                                                    profile and large vane end-plates improves   profile optimises the proportion between     increases overall propulsive efficiency and
     computer programs to simulate                                                                               manoeuvrability at low speed. Heel module    manoeuvrability and propulsive efficiency.   reduces cavitation risk. Tapered blade,
     different manoeuvres such as                                                                                optional. Ulstein Hinze CB has the same      Tapered or rectangular blade.                rounded corners and smooth surface.
                                                                                                                 profile as FB, but without the flap.         Ulstein Hinze CM has the same profile as     Ulstein Hinze CS has the same profile as FS,
     the IMO criteria (e.g. zig-zag
                                                                                                                                                              FM, but without a flap.                      but without a flap.
     test). The software uses the         "Rudder Periodic Table" in principle
     actual hull shape to calculate the
     hydrodynamic hull forces. With
     this software we can evaluate
     different rudder sizes and types
     to optimise the rudder design
                                                                                   FB rudder
     for each vessel.                                                           Flap rudder with                                                                                                                                                          The illustration visualises the
                                                                                 bulbous profile                                                                                                                                                          hydrodynamics for classic rudders.
                                            Increased manoeuvrability




     Requirements for good                                                                                FM rudder
     manoeuvrability at low speed                                                                      Flap rudder with

     often governs a rudder's design.
                                                                                                       medium profile                                         The Ulstein Hinze conventional               Available options:
                                                                                                                              FS rudder
     Extensive testing of model                                                                                           Flap rudder with                    rudders, type classic are the result of      • Trunk module with steering gear
                                                                                                                             slim profile
     vessels has been carried out in                                                                                                                          years of experience in ship design and         foundation
     collaboration with leading                                             CB rudder                                                                         hydrodynamics. You can rest assured          • Automatic lubrication system
                                                                        Classic rudder with
     European test centres, in order                                      bulbous profile                                                                     of our guaranteed optimal reliability,       • Special bearings/liners
     to optimise and document the                                                                                                                             excellent manoeuvrability and low            • Heel connection module
                                                                                                       CM rudder
     manoeuvring properties of our                                                                 Classic rudder with                                        lifecycle costs.
                                                                                                     medium profile
     rudders at low speed.                                                                                                     CS rudder                                                                   Product benefits:
                                                                                                                          Classic rudder with
                                                                                                                              slim profile                    The different rudders are built as full      • Easy installation
     Rolls-Royce offers a range of
                                           Estimated equal rudder area                                    Increased propulsive efficiency                     spade rudders with 3 different               • Easy maintenance
     rudders to meet customer
                                                                                                                                                              standard profiles to ensure optimal          • Custom-built to fit hull
     requirements – both with and         The rudder design is also important for overall propulsive efficiency. It is a compromise: if a
                                          rudder is optimized for propulsive efficiency, you will loose manoeuvrability (especially at                        manoeuvrability for the various types        • Optimal performance
     without flap.
                                          low speed) and vice versa. This is why a good understanding of shipowners' requirements                             of vessel.                                   • Suits all steering gear
                                          is vital when designing rudders.                                                                                                                                                                                Lift curve for type classic.

10                                                                                                                                                                                                                                                                                             11
Ulstein Hinze™
flap rudders


Rolls-Royce has developed and built
flap rudders since 1985. The
performance of a flap rudder is
determined both by the flap, the link
mechanism and the profile, as well as
the hull and propeller. Rolls-Royce
has therefore designed a range of flap
rudders to cover different types of
vessels and functions, in order to
make sure that customers receive a




                                                                                                                                                                                                                                       Rudders
rudder best suited to their vessels and
operations.

Ulstein Hinze FB has a bulbous
profile for maximum manoeuvring                                                                                                                                                                       Typical applications:
performance, suitable at low to                                                                                                                                                                       Ulstein Hinze FB rudders:
medium speed. This rudder also has                                                                                                                                                                    • Offshore supply vessels
                                                                                                                                                                                                      • Fishing vessels
large upper and lower vane plates. It                                                                                                                                                                 • Seismic vessels
is ideal for use on workboats, fishing                                                                                                                                                                • Cargo vessels

vessels and offshore vessels, as well                            Ulstein Hinze                                                                                           Ulstein Hinze FS.
                                                                                                                                                                                                      Ulstein Hinze FM/FS
                                                                 FB/FM.
as on small tankers, cargo vessels,                                                                                                                                                                   rudders:
ferries and other coastal vessels.                                                                                                                                                                    • Passenger vessels
                                                                                                                                                                                                      • Cargo vessels
                                                                                                                                                                                                      • High-speed craft
Ulstein Hinze FM has a moderate
profile for enhanced manoeuvrability,
suitable at medium speed. The
rudder is suited to vessels up to
20,000 dwt with high demand for
manoeuvrability.                          Available options:
                                          • Trunk module with steering gear
Ulstein Hinze FS has a slim profile,        foundation
suitable at medium to high speed.         • Automatic lubrication system
The rudder is built around a cast cone    • Special bearings/liners
module, and has a strong link             • Heel connection module
mechanism and hinge system to
                                          Product benefits:
withstand high forces. Used for
                                          • Superior steering abilities
Ro-Ro, Ro-Pax, passenger and cruise
                                          • Minimum installation time
vessels and tankers, but it is also an
                                          • High reliability
all-round flap rudder suitable for all
                                          • Custom-built to fit hull             Conical hydraulic connection and   Conical hydraulic connection with a   The illustration visualises the    Lift curve for flap rudders.
types of vessels up to approx.            • Suits all types of steering gear     double sealing system.             cast module for reinforcement.        hydrodynamics for flap rudders.
50,000 dwt.                                                                                                         Double sealing system.

12                                                                                                                                                                                                                                13
Brown Brothers™
folding-fin
stabilisers




                                                            Aquarius can boast terrific                                                                  The Neptune II folding-fin
                                                            stabiliser performance, thanks            Typical applications:                              stabiliser provides optimal
                                                            to its one-piece, high-lift fin.          • Large motor yachts                               vessel performance at low
                                                                                                      • Small cruise ships                               ownership costs.
                                                                                                      •Passenger ferries
                                                                                                      • Small naval and coast-
                                                                                                        guard vessels



                                                Aquarius folding-fin stabilisers               Product benefits:                                          Neptune II folding-fin stabilisers          cylinder and seal maintenance           Product benefits:
     General description fin stabilisers
                                               The Brown Brothers Aquarius                     • Enhanced stabiliser performance                         The one-piece fin is built of fabricated     without dry docking, simplified crux    • Enhanced stabiliser performance
     Rolls-Royce fin stabiliser systems
     use one or more pairs of hydrofoil        folding-fin stabiliser range gives                thanks to the one-piece high-lift fin                   materials, with a modified NACA              assembly, improved hydraulic and          due to one-piece, high-lift fin
     shaped fins projecting from a             high-performance roll damping, with             • Low installation costs for hydraulic,                   (North American Committee on                 lubrication systems, lower weight and   • Ease of integration with ship’s
     vessel’s bilge area. Vessel speeds,       a compact, lightweight design and                 mechanical and control equipment                        Aeronautics) section to maximise lift        a new fin extension-locking               alarm and monitoring system
     and the angle of the fins in the                                                          • Ease of integration with ship’s                                                                      mechanism for improved safety.          • Small hull aperture
                                               state-of-the-art controls. The fin                                                                        properties and minimise drag, with a
     water, determine the extent of
                                               operating mechanism is especially                 alarm and monitoring systems                            similar effect as flapped fins.              Neptune II offers optimal vessel        • Modular construction




                                                                                                                                                                                                                                                                                                         Stabilisers
     generated lift, either up or down.
     The stabiliser control system senses      configured to meet the requirements             • Small hull aperture                                                                                  performance with low ownership          • Simplified main seal replacement
     the degree of ship movement, and          of smaller vessels, with minimum                • Linear actuators for fin tilt and                       Features include an innovative tilt          costs.                                  • Load sensing hydraulics
     signals the stabiliser hydraulics to                                                        extension                                                                                                                                    • Latest generation controls
                                               size, weight and number of parts. The                                                                     ram attribute, which facilitates
     alter the angle of the fins to return
                                               stabiliser comes supplied complete              • Integral lubrication system
     the vessel to an even keel. The result
     is usually an 80 - 90% reduction in       with a fin-box and any necessary local          • Fin-box can be shipyard supplied
     roll when compared with an                stiffening, ready for the shipyard to           • Load sensing hydraulics
     un-stabilised vessel.                     weld into place.                                • Latest generation controls
     The Brown Brothers Neptune and
     Aquarius folding-fin stabilisers,
     both incorporate a one-piece fin
     construction, with a “fishtail“
     high-lift profile. When not in use,                                                       Technical data, Aquarius folding-fin stabilisers                                                                                               Technical data, Neptune folding-fin stabilisers
                                                                                                                                                                                                               Typical
     the fins are folded into recesses in                                                       Aquarius            Fin area          Total weight                                                             applications:                   Neptune             Fin area          Total weight
                                                                                                model                 (m2)              (tonnes)                                                                                               model                 (m2)              (tonnes)
     the hull, flush with the vessel’s side.                                                                                                                                                                   • Cruise ships
                                                                                                 50                         1.82                  19.3                                                         • Ferries                        100                   4.2 – 5.8          36.5 – 42
     For applications where retraction of                                                                                                                                                                      • Container vessels
                                                                                                                            2.42                  19.8                                                                                          200                5.45 – 7. 48           44 – 52
     the fin is not required, the Modular
                                                                                                                            3.03                  20.3                                                         Medium to large naval            300                  7.0 – 9.62        67.5 – 78.1
     range is available for naval
                                                                                                                            3.51                  20.8                                                         vessels:                         400               9.42 – 12.95         90 – 102.5
     applications and the Gemini range
                                                                                                 100                        4.21                  35.5                                                         • Landing ships                  500               12.5 – 17.19          127 – 142
     for smaller commercial vessels                                                                                                                                                                            • Helicopter carriers
     where high performance and low                                                                                         4.73                  37                                                                                            600              16.24 – 22. 33         173 – 190
                                                                                                                                                                                                               • Auxiliary platforms
     costs are important factors.                                                                                           5.26                  39                                                                                          All data subject to change without prior notice.
                                                 Brown Brothers Aquarius folding-fin
                                                 stabiliser range is specially configured                                   5.78                  40.2
                                                 for smaller vessels.                          All data subject to change without prior notice.               Neptune II gives small hull aperture.
14                                                                                                                                                                                                                                                                                                  15
Brown Brothers™
non-retractable
stabilisers




The Gemini range of                                                                                                                       Brown Brothers modular
non-retractable stabilisers                                                                                                               stabilisers meet military
are suited to small,                                                                                                                      standards for noise, shock
commercial vessels.                                                                                                                       and vibration levels.




 Gemini non-retractable stabilisers    profile fins depending on the            away in the power unit for easy                            Brown Brothers Modular stabilisers        cavitation. If required, air emission         replacement of the main sea gland
For applications where retraction of   application. Gemini stabilisers          installation.                                             The Brown Brothers Modular                 from the leading edge of the fin can          packing at sea.
the fin is not required, the Gemini    provide high performance roll                                                                      non-retractable stabilisers incorporate    also be utilised to minimise noise
                                       damping, as well as a compact,           Product benefits:                                                                                    induced by cavitation.                        Product benefits:
range is available for smaller                                                                                                            superior hydrodynamic features, and
                                       lightweight design and modern            • Enhanced stabiliser performance                                                                                                                  • Self-aligning bearings
commercial vessels where high                                                                                                             fully satisfy military standards for
                                                                                  due to high-lift fin                                                                               The hull-closing plate is an integral         • Special finshaft coating
performance and low cost are           controls, as well as proving highly                                                                noise, shock and vibration levels.




                                                                                                                                                                                                                                                                                               Stabilisers
                                                                                • Compact power unit containing all                                                                  part of the fin unit. Installation is easy,   • Simple installation procedure
important factors.                     dependable with low maintenance
                                                                                  the hydraulic, mechanical and                           The latest finshaft coatings and           as the unit is shaped to fit the hull         • Fully satisfies military standards for
                                       costs. The power unit is compact,
                                                                                  control equipment                                       reduced-friction, long-life bearings are   lines exactly, so expensive seating              noise, shock and vibration levels
The Brown Brothers Gemini range of     incorporating pump, motor,
                                                                                • Ease of integration with ship                           used throughout the design to ensure       structures and finishing work can be          • Fin-size tailored in consistence with
non-retractable stabilisers can be     proportional control valves and
                                                                                  systems                                                                                            avoided. Maintenance costs are also              the design and performance of
supplied with a plain or high-lift     cooler. All items required are packed                                                              long service. A keyless taper socket fin
                                                                                                                                          attachment allows the hydrodynamic         significantly lower because of the               individual ships.
                                                                                                                                          profile of the fin blade to remain         simplified design with the option of
                                                                                                                                                                                                                                   Technical data, Modular range
                                                                                                                                          unbroken, reducing the potential for       using an inflatable seal to enable
                                                                                                                                                                                                                                    Model          Fin area    Design speed Weight
                                                                                                                                                                                                                                                     (m2)        (knots)    (tonnes)
                                                                                                                                                                                                                                    NR17                0.8             30                3
                                                                                                                                                                                                                                                        1.5             19              3.5
                                                                                Technical data, Gemini folding-fin stabilisers                                                                                                      NR22                1.9             30              6.8
           Typical                                                               Gemini              Fin area          Total weight                                                            Typical                                                  2.9             19              8.4
           applications:                                                         model                 (m2)              (tonnes)                                                              applications:                                            3.5             27             9.04
           • Large motor yachts                                                                                                                                                                • Corvettes                                              4.8             19             12.2
                                                                                  10                            1.4                1.92
           • Fast ferries                                                                                                                                                                      • Frigates                           NR26                5.0             27             14.4
                                                                                  20                              2                3.75                                                        • Destroyers
           • Small naval and                                                                                                                                                                                                                            6.5             19             18.6
             coastguard vessels                                                   30                            3.2                6.75                                                        • Aircraft carriers                  NR30                7.0             26             21.1
                                                                                All data subject to change without prior notice.
                                                                                                                                                                                                                                                        9.0             19             26.6
                                                                                                                                                                                                                                    NR35                9.5             25             29.9
                                                                                                                                                                                                                                                       12.0             18            36.72
                                                                                                                                                                                                                                    NR41               13.0             25             42.4
                                           Gemini offers a compact low weight                                                                The hull-closing plate is included as                                                                     16.5             18             52.1
                                           design.                                                                                           an integral part of the fin unit.                                                     All data subject to change without prior notice.

16                                                                                                                                                                                                                                                                                        17
Intering™                                                                             Intering™ tank
stabilisation systems                                                                 stabilisation
                                                                                      systems

                                                                                      Intering controlled tank systems are
     General description                                                              designed to give 40-50% lower roll on
     stabilisation systems
                                                                                      average. Unlike passive tanks, Intering
     Rolls-Royce is a turnkey supplier                                                tank stabilisers react immediately and
     of marine stabilisation systems,                                                 individually to any changes in roll
     including the Intering tank                                                      motion, providing top performance
     stabilisation systems and Intering                                               and flexibility. They are also effective
     Anti-heeling systems. This range
                                                                                      at low speed or when stationary.
     of products can be supplied as
     stand-alone systems or as part of                                                Rolls-Royce Intering U-shaped tank                                                                                                        Intering tank stabilisers are
     a collective system. More than                                                   stabiliser systems use water or heavy                                                                                                     effective even at low speed.
     650 vessels to date have been                                                    fluid, and can be supplied as stand-                  Typical
                                           The illustration visualises a combined                                                           applications:
     fitted with Intering motion                                                      alone systems. They can also be
                                           tank stabiliser and anti-heeling system.                                                         • Ro-Ro vessels
     control equipment.                                                               combined with an anti-heeling system                  • Container vessels
                                                                                      for increased safety/payload or Brown                 • Yachts
                                                                                                                                            • Offshore supply vessels
                                                                                      Brothers fin stabilisers for for
Brown Brothers™/Intering™                                                             enhanced roll reduction at any speed.
                                                                                                                                            • Diving support vessels
                                                                                                                                            • Paper carriers

combined stabiliser systems                                                           The U-shaped tank stabiliser comprises
                                                                                                                                            • Ice breakers
                                                                                                                                            • Cable layers
                                                                                      two tanks which are linked by a
                                                                                      channel across the ship; one port and
                                                                                      one starboard. The system is tuned so      Intering tank stabilisers are optimised   • More comfort and smoother
                                                                                      that when a ship rolls, more water will    to be effective in different loading        running of vessels
                                                                                      rise on the "high" side, thus creating a   conditions. More than one set of tanks    • Efficiency independent of ships
                                                                                      righting moment to reduce the roll.        can be fitted when necessary.               speed
                                                                                      Valves block the water flow in cycles      Where tank space is limited, Intering     • Immediate and individual reaction     The Valves are maintenance-free, and
                                                                                                                                                                                                                   provide smooth and precise operation.
                                                                                      by controlling the air pressure above      systems can use a corrosion-inhibiting      to any change in roll motion
                                                                                      the waterline to create optimal effect.    heavy fluid, reducing the space           • Dual use of tanks in harbour for
The required fin size                                                                 The inevitable free surface effect of      required by more than 30%.                  anti-heeling operation
for the combined system                                                               stabiliser tanks can be compensated if                                               • No need to alter tank water
is smaller with enhanced                                                                                                                                                                                         Intering tank stabilisation systems provide
roll reduction at all speeds.                                                         these are included in a ship's design      Product benefits:                           levels.
                                                                                                                                                                                                                 roll reduction of up to 40 – 50% in normal




                                                                                                                                                                                                                                                                Intering
                                                                                      from the outset.                           • Up to 40 – 50% roll reduction at sea    • Low maintenance – no moving         rough seas, which is enough to prevent
                                                                                                                                 • Damage to cargo and ship avoided          parts in water                      damage from rolling.
Rolls-Royce can supply a                  required fin size and improve roll
combination of fin stabilisation and      reduction at all speeds.
passive tank stabilisation systems,
giving advantages which cannot be
                                          Product benefits
achieved from a single system alone.
                                          • Roll reduction achieved at all
Tank stabilisers are an attractive          speeds
complement to fin stabilisers, which      • Reduced drag from using smaller
need a minimum speed of six or              fins
seven knots in order to be effective.     • Fins do not need to be off-set,
A combined system can reduce the            thereby increasing efficiency

18                                                                                                                                                                                                                                                        19
Intering™                                                                                                                  Intering™ Parametric roll
anti-heeling                                                                                                               prevention system (IPRP)
systems
                                                                                                                                                                                                                ON




                                                                                 The anti-heeling system keeps ships
                                                                                 upright during loading and unloading.
                                                                                                                                                                                                                OFF


                                                                                                                           Parametric roll prevention systems
The Anti-heeling were developed to       with the anti-heeling systems. Unlike                                             are designed to prevent the build up
                                                                                          Typical
keep ships upright during loading        anti-heeling systems, these make use             applications:                    of parametric roll in head or following
and unloading. The Intering              of ballast tanks fore and aft in the             • Ro-Ro vessels                  seas. Sea-keeping model tests
anti-heeling system uses a constant      vessel to compensate for any trim                • Container ships                demonstrate that the Intering
                                                                                          • Ferries                                                                                              These images show the benefit of the
pneumatic air purge and regulating       moments automatically or on the                                                   Parametric Roll Prevention system                                     parametric roll prevention system.
                                                                                          • Paper carriers
valve system to force air into the top   command of a controller. be operated             • Ice breakers                   can reduce the risk of parametric
of one tank while venting the one on     by dedicated trim pumps or designed              • Offshore supply vessels        disturbance by shifting the critical
                                                                                          • Heavy lift ships               wave threshold to such high values
the other side. This rapidly transfers   as an integral element within the
water from one side of the vessel to     ballast system.                                                                   that the the chances of ever
the other, creating a righting moment,                                                                                     encountering such a roll during a
which compensates for heeling forces.    Product benefits                                                                  vessel's service life are extremely low.   The system is effective in preventing
This system is available as a stand-     • Rapid loading and unloading                                                                                                parametric roll and also in minimising
alone system and/or in combination       • Damage avoided to ramps, rolling                                                A typical example of a complete ship       regularly disturbed roll motion by up
with the functionality of continuous       cargo, cell guides and containers                                               system will include several pairs of       to 20%.




                                                                                                                                                                                                                                                       Intering
cyclical heeling in level ice            • Unlimited change of water flow                                                  U-shaped tanks and pneumatically
(Ice-Heeling System).                      direction (air blower system)                                                   controlled air valves, plus a control      Product benefits:
                                         • No current peaks for motor starts                                               unit with pitch and roll sensors. The      • Prevents the build-up of parametric
Intering systems up to 5,000 tonnes        during operation (air blower                                                    controller detects the onset of              roll in a head or tail wind for                       Typical
metres per minute are in operation         system)                                                                         parametric rolling and uses the              improved safety                                       applications:
and can be supplied as either stand                                                                                        damping effect of the tanks fluid’s        • Reduces regular ship roll by about                    • Mainly large
                                         • Loading and discharging quicker
                                                                                                                                                                                                                                container ships
alone air blower activated, combined     • Harbour time reduced thus saving                                                oscillations, which is controlled by air     20%
with tank stabilisers, pump activated,     on port costs                                                                   valves in accordance with the ship's       • Automatic response – system is
with dedicated heeling pump or           • Systems with heel compensation                                                  motion.                                      always in standby mode
                                                                                     The fast reacting valve group is an
integrated into the ballast system.        have a rate of up to 5,000 tm/min         integral part of the air blower
Trim control systems can be combined       when in operation                         anti-heeling system


20                                                                                                                                                                                                                                                21

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Dengeleyici finler

  • 1. Set a course for optimum reliability and performance steering and stabilisation Rolls-Royce plc Commercial Marine PO Box 160, NO-6065 Ulsteinvik, Norway Tel. +47 70 01 40 00 Fax +47 70 01 40 05 Naval Marine PO Box 31 Fishponds, Bristol BS16 1XY, England Tel. +44 117 974 8500 Fax +44 117 979 2607 www.rolls-royce.com
  • 2. Moving your business The best in technology and system solutions towards higher profitability Steering and stabilisation Rolls-Royce is one of the largest international suppliers of marine technology, products and systems. Our design principles are always focused on the future operation and service needs of modern, high-tech vessels which demand the best products available on the market. Our vast expertise in marine technology and long traditions of working closely with customers enables us to supply a full range of motion control products and systems. Internationally acclaimed products such as Tenfjord and Frydenbö steering gear, Ulstein Hinze rudders, Brown Brothers fin The state-of-the-art hydrodynamic test needs of individual vessels. Being a single source supplier stabilisers and Intering stabilisation systems. centre in Sweden allows Rolls-Royce However, credit for these products simplifies product and system to set standards for steering and must be given to our customers. They integration on board. Well-integrated Many of these products have operational lives of The hydrodynamic test centre in Sweden is equipped with two stabilisation products. The centre's have shared their hard-earned system solutions minimise running 25 years or more.We are therefore committed to cavitation tunnels, enabling us to optimise manoeuvring equipment premium hydrodynamic environment experience and helped refine products costs and technical risk, as well as on any type of vessel. boosts expertise, especially with its to excellence by working closely with maximising a vessel's performance. provide services that ensure cost efficient and two cavitation tunnels. These allow us our marine engineers. Close Furthermore, customers have a single reliable operation beyond tomorrow. to study the complex interaction collaboration with customers on a point of contact and receive full between rudders, propellers and hulls project is therefore a key element service from Rolls-Royce all the way With a truly international presence with fully in depth, leading to solutions that within the Rolls-Royce range of from the initial conceptual design of a qualified local service engineers and technicians, meet customer demand for reliability, products. vessel and selection of equipment to Rolls-Royce provides an unequalled global marine cost-efficiency and optimal in-service support and flexible capability. A capability to move your business Contents: performance – tailored to meet the financing. towards higher profitability. Steering gear pages 4 - 9 World famous motion control product names Rudders pages 10-13 supplied by Rolls-Royce: Fin stabilisers pages 14-17 Stabilisation systems pages 18-21 Brown Brothers™ Customer support pages 22-23 Frydenbö™ Ulstein Hinze™ Intering™ Tenfjord™ The flap on the Ulstein Hinze flap rudders gives excellent Scaled down models are tested to ensure optimum integration manoeuvrability. between the rudder, propeller and hull (HSVA). 2 3
  • 3. Tenfjord™ rotary vane steering gear Tenfjord SR series steering gears The pump utilises a reversible gear, and enables a precise analogue Steering gear The Tenfjord SR series is suitable for hydraulic pump motor together with control system. The pump engines are small to medium-sized vessels. The a frequency converter for changing mounted directly on the rudder steering gear is designed with the speed and the direction of the actuator, which lessens the need for integrated frequency controlled pump. The design gives smooth piping work on board a vessel. pumps. starting and stopping of the steering Typical applications: Suitable for vessels such as: • Work boats • Fishing vessels • Offshore supply vessels • Smaller cargo vessels • Smaller passenger vessels • Yachts The Tenfjord SR series is designed with integrated frequency General description rotary vane controlled pumps. steering gear Unique technical solutions minimize The pump engines are mounted Rolls-Royce supplies a complete The rotary vane principle also ensures noise and vibration levels. directly on the rudder actuator. range of steering gear, suitable for all a constant torque throughout the sizes of ships. The products are steering sequence, providing the gear designed with the totality of actuator, with maximum power output. The Benefits of the SR series power pack, steering control and unique technical solutions ensure very • Low noise level alarm system in mind. Due to a wide low noise and vibration levels. • Low power consumption range of demands, great care has been • Low heat generation taken from material selection through The compact and simple design • Excellent positioning construction in order to meet the reduces weight and secures fast and precision strictest quality demands. easy installation of the steering gear. Rolls-Royce Tenfjord and Frydenbö The actuators are mounted directly on Key Product Benefits series of rotary vane steering gears the rudder stock, without necessary • Compact have been manufactured for more use of keys or keyways, facilitating • Low weight Red indicates pressurised oil. The compact and simple design lessens the than 50 years, with more than 25 000 easier assembly and dismantling of Green indicates excess oil. weight and is quick and easy to install. • Easy installation SR range machines delivered. The principle of a the rudder stock. The rudder torque is • Easy maintenance Max. Max. Weight Max. Max. rotary vane gives more flexibility transmitted by hydraulic coupling or Max.stock working rudder approx. radial axial • High positioning accuracy TYPE dia. (mm) torque (kNm) angle kg load (kN) load (kN) when choosing the design and types by expansion rings (for the smallest • No external moving parts o SR 562L-FCP 140 16 2 x 61.0 400 175 104 of rudder, thanks to the rudder angles machines). The Brown Brothers rotary • Up to 70 rudder angle SR 562-FCP 160 40 2 x 61.0 400 175 104 of up to 2 x 70º. Rotary vane steering vane steering gear range is designed • Available with steering control SR 622-FCP 200 70 2 x 72.0 620 400 200 gear does make navigation through for naval applications and meets the and rudder angle indicators as SR 642-FCP 240 110 2 x 72.0 920 600 250 narrow straits safer, because of the highest standards for noise, shock one complete system SR 662-FCP 280 170 2 x 72.0 1800 700 354 vessels' increased manoeuvrability and vibration. • Built-in rudder carrier SR 722-FCP 340 275 2 x 74.0 2750 855 370 and improved control when docking. • Polymer sealings internally for SR 723-FCP 340 412 2 x 44.0 2800 855 370 optimal tightness SR 742-FCP 395 433 2 x 74.0 3700 1240 480 • Simple and robust components SR 743-FCP 395 650 2 x 44.0 3800 1240 480 All rights reserved. Data subject to change without prior notice. 4 5
  • 4. Frydenbö™ rotary vane steering gear Frydenbö RV series steering gear Steering gear The Frydenbö steering gear has a proven service record on all types of Typical vessels. Today’s range is suitable for applications: • Oil tankers medium-sized to large ships, • Ro-Pax vessels including large container vessels and • Container vessels VLCCs. The weight is typically 50- • Bulkers • Cruise vessels 60% of a RAM-type steering gear, • LNG-tankers with much smaller space requirement. The Frydenbö RV and IRV series are Furthermore, the Frydenbö design’s suitable for medium-sized to large vessels. dual, submerged pump power packs The Frydenbö 4-vane steering gear is a The Frydenbö IRV series is renowned for its makes installation even easier, as no further development of the well proven simplicity, robustness and reliability, and expansion tank is needed. Installation Frydenbö range of steering gears with two satisfies all requirements for tankers over is also simpler because of the and three vanes. 100,000dwt. Frydenbö IRV series steering gear statutory requirements for tankers integrated storage tank and rudder IMO regulations require compliance over 100,000dwt. This range also Max. Max. Weight Max. Max. carrier. Max. stock working rudder approx. radial axial with the principle of single failure incorporates Frydenbö’s proven and TYPE dia. (mm) torque (kNm) angle kg load (kN) load (kN) The Frydenbö Modulated Flow criteria for large tankers over 100,000 unique modulated flow control valve. RV range Control modulates the oil flow to the dwt. This requirement is met by the RV 550-2 370 568 2 x 71.5 3500 1400 500 actuator in order to give a soft start IRV series, which incorporates Frydenbö Unitized steering gear RV 700-2 410 677 2 x 71.5 5000 1800 700 and low rudder speed for small automatic isolation of the actuator's The Frydenbö Unitized steering gear RV 850-3 420 853 2 x 46.5 3700 1400 500 rudder movements. The oil flow dual hydraulic system. The actuator is is an application of the RV and IRV RV 900-2 450 874 2 x 71.5 6000 1800 700 equipped with a double sealing ranges that combines actuators, RV 1050-3 450 1015 2 x 46.5 5000 1800 700 gradually increases to full flow, RV 1100-2 510 1094 2 x 71.5 8000 3000 1250 allowing full turning speed on the system, completely separating the power packs, storage tanks and RV 1350-3 495 1312 2 x 46.5 6000 1800 700 rudder. The system ensures a very actuator in two individual pressure foundations on a single, compact skid. RV 1400-2 500 1412 2 x 71.5 8100 1800 700 precise rudder positioning at small chambers. In addition, the specially- This design can handle most RV 1650-3 550 1641 2 x 46.5 8000 3000 1250 rudder angles during course keeping, designed sensor system maintains preparatory and work tasks related to RV 1700-2 560 1708 2 x 71.5 11000 3000 1250 while the full flow ensures full constant control of the integrity of the steering gear installations on board. RV 2050-2 580 2028 2 x 71,5 12000 3000 1250 manoeuvring capability when seals. This cuts labour costs, minimises risk RV 2600-3 620 2563 2 x 46.5 11500 3000 1250 needed. and helps ensure punctual RV 2700-2 650 2666 2 x 71.5 15000 3000 1250 Frydenbö 4-vane steering gear installation. RV 3050-3 660 3043 2 x 46.5 12000 3000 1250 Product benefits: This is a range of extremely compact RV 4000-3 700 4000 2 x 46.5 15000 3000 1250 • Modulated flow control rotary vane steering gear, which is RV 3050-2 700 3050 2 x 71.5 20000 3000 1800 • Integrated oil storage tank suitable for large vessels including RV 4200-2 730 4200 2 x 71.5 24000 3000 1800 • No expansion tank required tankers over 100,000 dwt. The 4-vane 4-vane • High levels of positioning precision steering gear is a further development RV 4500-4 850 4500 2 x 36.5 22000 3000 4500 of the well proven Frydenbö range of RV 6000-4 850 6000 2 x 36.5 26000 3000 4500 IRV range steering gear with two and three IRV 2050-2 580 2028 2 x 71.5 12000 3000 1250 vanes. The key advantages of this IRV 2700-2 650 2666 2 x 71.5 15000 3000 1250 design is its compact size because of IRV 3050-2 700 3050 2 x 71.5 20000 3000 1800 the four vanes and its light weight as IRV 4200-2 730 4200 2 x 71.5 24000 3000 1800 well. The 4-vane steering gear is IRV 4500-4 850 4500 2 x 36.5 22000 3000 4500 available as the standard model as well IRV 6000-4 850 6000 2 x 36.5 26000 3000 4500 6 as the IRV model, which satisfies all Modulated flow control. All rights reserved. All data subject to change without prior notice. 7
  • 5. Brown Brothers™ Brown Brothers™ naval rotary vane actuator type of steering gear steering gear Steering gear Actuator steering gear has been selected for the Royal Navy Type 45 destroyers currently under construction. Brown Brothers rotary vane steering gear. Brown Brothers' steering gear systems number of applications deployed in angle of a rotary vane unit is 37 o The Brown Brothers actuator gears is If problems occur with the hydraulic with digital controls and autopilot naval fleets. to one side, although gears can be a cost-effective and reliable solution. driving mechanism, replacing an have been selected by a large number supplied to give maximum working The gear is made redundant on a actuator is easier than a rotary vane or of the world's navies including the Rotary vane steering gear o o angles of 70 and 90 to one side. single rudder by means of two Typical a ram type of steering gear. USA, Malaysia, India, Australia, The compact size of the rotary vane actuator systems. For example, one applications: • Corvettes Spain, Taiwan and the British Royal steering gear facilitates ease of fitting 17 model range available for torques actuator can be bypassed away from • Frigates Hydraulic power units Navy. The range has been developed to single or multiple-rudder from 2-256Tm. the system, and still provide around • Destroyers • Can be configured to meet specific to integrate seamlessly with the vast installations. The standard working 50% torque. • Helicopter carriers customer requirements • Variable or fixed displacement Furthermore, use of the actuator type pumps means fewer interface surfaces on • Pressure compensated or board because the actuator's anchor proportional systems brackets can be welded directly on to • Dual or single power units the hull cartridge.This means that • Inherent safety and reliability Typical actuator steering gear is less applications: tolerance-critical for installation. • Corvettes • Frigates • Destroyers • Aircraft carriers The range has been developed to suit The rotary vane steering gear is specifically The steering gear is available with many different types of naval vessels. designed to conform with international pressure-compensated or proportional naval standards for noise, shock and systems. 8 9 vibration.
  • 6. Ulstein Hinze™ conventional rudders, type classic General description rudders Rolls-Royce is a supplier of rudders as well as propellers. We can therefore draw on our Typical long experience and know-how applications: in the field of cavitation • Passenger vessels prediction, as this can occur and • Cargo vessels damage rudders and propellers. • High-speed crafts Advanced calculation programs ensure optimal propulsive Rudders efficiency and manoeuvring performance. The directional stability of ships in transit must be considered when designing the rudder. We The CB rudder for lower speed. A bulbous The CM rudder for medium speed. Medium The CS rudder for higher speed. Slim profile develop and use advanced profile and large vane end-plates improves profile optimises the proportion between increases overall propulsive efficiency and computer programs to simulate manoeuvrability at low speed. Heel module manoeuvrability and propulsive efficiency. reduces cavitation risk. Tapered blade, different manoeuvres such as optional. Ulstein Hinze CB has the same Tapered or rectangular blade. rounded corners and smooth surface. profile as FB, but without the flap. Ulstein Hinze CM has the same profile as Ulstein Hinze CS has the same profile as FS, the IMO criteria (e.g. zig-zag FM, but without a flap. but without a flap. test). The software uses the "Rudder Periodic Table" in principle actual hull shape to calculate the hydrodynamic hull forces. With this software we can evaluate different rudder sizes and types to optimise the rudder design FB rudder for each vessel. Flap rudder with The illustration visualises the bulbous profile hydrodynamics for classic rudders. Increased manoeuvrability Requirements for good FM rudder manoeuvrability at low speed Flap rudder with often governs a rudder's design. medium profile The Ulstein Hinze conventional Available options: FS rudder Extensive testing of model Flap rudder with rudders, type classic are the result of • Trunk module with steering gear slim profile vessels has been carried out in years of experience in ship design and foundation collaboration with leading CB rudder hydrodynamics. You can rest assured • Automatic lubrication system Classic rudder with European test centres, in order bulbous profile of our guaranteed optimal reliability, • Special bearings/liners to optimise and document the excellent manoeuvrability and low • Heel connection module CM rudder manoeuvring properties of our Classic rudder with lifecycle costs. medium profile rudders at low speed. CS rudder Product benefits: Classic rudder with slim profile The different rudders are built as full • Easy installation Rolls-Royce offers a range of Estimated equal rudder area Increased propulsive efficiency spade rudders with 3 different • Easy maintenance rudders to meet customer standard profiles to ensure optimal • Custom-built to fit hull requirements – both with and The rudder design is also important for overall propulsive efficiency. It is a compromise: if a rudder is optimized for propulsive efficiency, you will loose manoeuvrability (especially at manoeuvrability for the various types • Optimal performance without flap. low speed) and vice versa. This is why a good understanding of shipowners' requirements of vessel. • Suits all steering gear is vital when designing rudders. Lift curve for type classic. 10 11
  • 7. Ulstein Hinze™ flap rudders Rolls-Royce has developed and built flap rudders since 1985. The performance of a flap rudder is determined both by the flap, the link mechanism and the profile, as well as the hull and propeller. Rolls-Royce has therefore designed a range of flap rudders to cover different types of vessels and functions, in order to make sure that customers receive a Rudders rudder best suited to their vessels and operations. Ulstein Hinze FB has a bulbous profile for maximum manoeuvring Typical applications: performance, suitable at low to Ulstein Hinze FB rudders: medium speed. This rudder also has • Offshore supply vessels • Fishing vessels large upper and lower vane plates. It • Seismic vessels is ideal for use on workboats, fishing • Cargo vessels vessels and offshore vessels, as well Ulstein Hinze Ulstein Hinze FS. Ulstein Hinze FM/FS FB/FM. as on small tankers, cargo vessels, rudders: ferries and other coastal vessels. • Passenger vessels • Cargo vessels • High-speed craft Ulstein Hinze FM has a moderate profile for enhanced manoeuvrability, suitable at medium speed. The rudder is suited to vessels up to 20,000 dwt with high demand for manoeuvrability. Available options: • Trunk module with steering gear Ulstein Hinze FS has a slim profile, foundation suitable at medium to high speed. • Automatic lubrication system The rudder is built around a cast cone • Special bearings/liners module, and has a strong link • Heel connection module mechanism and hinge system to Product benefits: withstand high forces. Used for • Superior steering abilities Ro-Ro, Ro-Pax, passenger and cruise • Minimum installation time vessels and tankers, but it is also an • High reliability all-round flap rudder suitable for all • Custom-built to fit hull Conical hydraulic connection and Conical hydraulic connection with a The illustration visualises the Lift curve for flap rudders. types of vessels up to approx. • Suits all types of steering gear double sealing system. cast module for reinforcement. hydrodynamics for flap rudders. 50,000 dwt. Double sealing system. 12 13
  • 8. Brown Brothers™ folding-fin stabilisers Aquarius can boast terrific The Neptune II folding-fin stabiliser performance, thanks Typical applications: stabiliser provides optimal to its one-piece, high-lift fin. • Large motor yachts vessel performance at low • Small cruise ships ownership costs. •Passenger ferries • Small naval and coast- guard vessels Aquarius folding-fin stabilisers Product benefits: Neptune II folding-fin stabilisers cylinder and seal maintenance Product benefits: General description fin stabilisers The Brown Brothers Aquarius • Enhanced stabiliser performance The one-piece fin is built of fabricated without dry docking, simplified crux • Enhanced stabiliser performance Rolls-Royce fin stabiliser systems use one or more pairs of hydrofoil folding-fin stabiliser range gives thanks to the one-piece high-lift fin materials, with a modified NACA assembly, improved hydraulic and due to one-piece, high-lift fin shaped fins projecting from a high-performance roll damping, with • Low installation costs for hydraulic, (North American Committee on lubrication systems, lower weight and • Ease of integration with ship’s vessel’s bilge area. Vessel speeds, a compact, lightweight design and mechanical and control equipment Aeronautics) section to maximise lift a new fin extension-locking alarm and monitoring system and the angle of the fins in the • Ease of integration with ship’s mechanism for improved safety. • Small hull aperture state-of-the-art controls. The fin properties and minimise drag, with a water, determine the extent of operating mechanism is especially alarm and monitoring systems similar effect as flapped fins. Neptune II offers optimal vessel • Modular construction Stabilisers generated lift, either up or down. The stabiliser control system senses configured to meet the requirements • Small hull aperture performance with low ownership • Simplified main seal replacement the degree of ship movement, and of smaller vessels, with minimum • Linear actuators for fin tilt and Features include an innovative tilt costs. • Load sensing hydraulics signals the stabiliser hydraulics to extension • Latest generation controls size, weight and number of parts. The ram attribute, which facilitates alter the angle of the fins to return stabiliser comes supplied complete • Integral lubrication system the vessel to an even keel. The result is usually an 80 - 90% reduction in with a fin-box and any necessary local • Fin-box can be shipyard supplied roll when compared with an stiffening, ready for the shipyard to • Load sensing hydraulics un-stabilised vessel. weld into place. • Latest generation controls The Brown Brothers Neptune and Aquarius folding-fin stabilisers, both incorporate a one-piece fin construction, with a “fishtail“ high-lift profile. When not in use, Technical data, Aquarius folding-fin stabilisers Technical data, Neptune folding-fin stabilisers Typical the fins are folded into recesses in Aquarius Fin area Total weight applications: Neptune Fin area Total weight model (m2) (tonnes) model (m2) (tonnes) the hull, flush with the vessel’s side. • Cruise ships 50 1.82 19.3 • Ferries 100 4.2 – 5.8 36.5 – 42 For applications where retraction of • Container vessels 2.42 19.8 200 5.45 – 7. 48 44 – 52 the fin is not required, the Modular 3.03 20.3 Medium to large naval 300 7.0 – 9.62 67.5 – 78.1 range is available for naval 3.51 20.8 vessels: 400 9.42 – 12.95 90 – 102.5 applications and the Gemini range 100 4.21 35.5 • Landing ships 500 12.5 – 17.19 127 – 142 for smaller commercial vessels • Helicopter carriers where high performance and low 4.73 37 600 16.24 – 22. 33 173 – 190 • Auxiliary platforms costs are important factors. 5.26 39 All data subject to change without prior notice. Brown Brothers Aquarius folding-fin stabiliser range is specially configured 5.78 40.2 for smaller vessels. All data subject to change without prior notice. Neptune II gives small hull aperture. 14 15
  • 9. Brown Brothers™ non-retractable stabilisers The Gemini range of Brown Brothers modular non-retractable stabilisers stabilisers meet military are suited to small, standards for noise, shock commercial vessels. and vibration levels. Gemini non-retractable stabilisers profile fins depending on the away in the power unit for easy Brown Brothers Modular stabilisers cavitation. If required, air emission replacement of the main sea gland For applications where retraction of application. Gemini stabilisers installation. The Brown Brothers Modular from the leading edge of the fin can packing at sea. the fin is not required, the Gemini provide high performance roll non-retractable stabilisers incorporate also be utilised to minimise noise damping, as well as a compact, Product benefits: induced by cavitation. Product benefits: range is available for smaller superior hydrodynamic features, and lightweight design and modern • Enhanced stabiliser performance • Self-aligning bearings commercial vessels where high fully satisfy military standards for due to high-lift fin The hull-closing plate is an integral • Special finshaft coating performance and low cost are controls, as well as proving highly noise, shock and vibration levels. Stabilisers • Compact power unit containing all part of the fin unit. Installation is easy, • Simple installation procedure important factors. dependable with low maintenance the hydraulic, mechanical and The latest finshaft coatings and as the unit is shaped to fit the hull • Fully satisfies military standards for costs. The power unit is compact, control equipment reduced-friction, long-life bearings are lines exactly, so expensive seating noise, shock and vibration levels The Brown Brothers Gemini range of incorporating pump, motor, • Ease of integration with ship used throughout the design to ensure structures and finishing work can be • Fin-size tailored in consistence with non-retractable stabilisers can be proportional control valves and systems avoided. Maintenance costs are also the design and performance of supplied with a plain or high-lift cooler. All items required are packed long service. A keyless taper socket fin attachment allows the hydrodynamic significantly lower because of the individual ships. profile of the fin blade to remain simplified design with the option of Technical data, Modular range unbroken, reducing the potential for using an inflatable seal to enable Model Fin area Design speed Weight (m2) (knots) (tonnes) NR17 0.8 30 3 1.5 19 3.5 Technical data, Gemini folding-fin stabilisers NR22 1.9 30 6.8 Typical Gemini Fin area Total weight Typical 2.9 19 8.4 applications: model (m2) (tonnes) applications: 3.5 27 9.04 • Large motor yachts • Corvettes 4.8 19 12.2 10 1.4 1.92 • Fast ferries • Frigates NR26 5.0 27 14.4 20 2 3.75 • Destroyers • Small naval and 6.5 19 18.6 coastguard vessels 30 3.2 6.75 • Aircraft carriers NR30 7.0 26 21.1 All data subject to change without prior notice. 9.0 19 26.6 NR35 9.5 25 29.9 12.0 18 36.72 NR41 13.0 25 42.4 Gemini offers a compact low weight The hull-closing plate is included as 16.5 18 52.1 design. an integral part of the fin unit. All data subject to change without prior notice. 16 17
  • 10. Intering™ Intering™ tank stabilisation systems stabilisation systems Intering controlled tank systems are General description designed to give 40-50% lower roll on stabilisation systems average. Unlike passive tanks, Intering Rolls-Royce is a turnkey supplier tank stabilisers react immediately and of marine stabilisation systems, individually to any changes in roll including the Intering tank motion, providing top performance stabilisation systems and Intering and flexibility. They are also effective Anti-heeling systems. This range at low speed or when stationary. of products can be supplied as stand-alone systems or as part of Rolls-Royce Intering U-shaped tank Intering tank stabilisers are a collective system. More than stabiliser systems use water or heavy effective even at low speed. 650 vessels to date have been fluid, and can be supplied as stand- Typical The illustration visualises a combined applications: fitted with Intering motion alone systems. They can also be tank stabiliser and anti-heeling system. • Ro-Ro vessels control equipment. combined with an anti-heeling system • Container vessels for increased safety/payload or Brown • Yachts • Offshore supply vessels Brothers fin stabilisers for for Brown Brothers™/Intering™ enhanced roll reduction at any speed. • Diving support vessels • Paper carriers combined stabiliser systems The U-shaped tank stabiliser comprises • Ice breakers • Cable layers two tanks which are linked by a channel across the ship; one port and one starboard. The system is tuned so Intering tank stabilisers are optimised • More comfort and smoother that when a ship rolls, more water will to be effective in different loading running of vessels rise on the "high" side, thus creating a conditions. More than one set of tanks • Efficiency independent of ships righting moment to reduce the roll. can be fitted when necessary. speed Valves block the water flow in cycles Where tank space is limited, Intering • Immediate and individual reaction The Valves are maintenance-free, and provide smooth and precise operation. by controlling the air pressure above systems can use a corrosion-inhibiting to any change in roll motion the waterline to create optimal effect. heavy fluid, reducing the space • Dual use of tanks in harbour for The required fin size The inevitable free surface effect of required by more than 30%. anti-heeling operation for the combined system stabiliser tanks can be compensated if • No need to alter tank water is smaller with enhanced Intering tank stabilisation systems provide roll reduction at all speeds. these are included in a ship's design Product benefits: levels. roll reduction of up to 40 – 50% in normal Intering from the outset. • Up to 40 – 50% roll reduction at sea • Low maintenance – no moving rough seas, which is enough to prevent • Damage to cargo and ship avoided parts in water damage from rolling. Rolls-Royce can supply a required fin size and improve roll combination of fin stabilisation and reduction at all speeds. passive tank stabilisation systems, giving advantages which cannot be Product benefits achieved from a single system alone. • Roll reduction achieved at all Tank stabilisers are an attractive speeds complement to fin stabilisers, which • Reduced drag from using smaller need a minimum speed of six or fins seven knots in order to be effective. • Fins do not need to be off-set, A combined system can reduce the thereby increasing efficiency 18 19
  • 11. Intering™ Intering™ Parametric roll anti-heeling prevention system (IPRP) systems ON The anti-heeling system keeps ships upright during loading and unloading. OFF Parametric roll prevention systems The Anti-heeling were developed to with the anti-heeling systems. Unlike are designed to prevent the build up Typical keep ships upright during loading anti-heeling systems, these make use applications: of parametric roll in head or following and unloading. The Intering of ballast tanks fore and aft in the • Ro-Ro vessels seas. Sea-keeping model tests anti-heeling system uses a constant vessel to compensate for any trim • Container ships demonstrate that the Intering • Ferries These images show the benefit of the pneumatic air purge and regulating moments automatically or on the Parametric Roll Prevention system parametric roll prevention system. • Paper carriers valve system to force air into the top command of a controller. be operated • Ice breakers can reduce the risk of parametric of one tank while venting the one on by dedicated trim pumps or designed • Offshore supply vessels disturbance by shifting the critical • Heavy lift ships wave threshold to such high values the other side. This rapidly transfers as an integral element within the water from one side of the vessel to ballast system. that the the chances of ever the other, creating a righting moment, encountering such a roll during a which compensates for heeling forces. Product benefits vessel's service life are extremely low. The system is effective in preventing This system is available as a stand- • Rapid loading and unloading parametric roll and also in minimising alone system and/or in combination • Damage avoided to ramps, rolling A typical example of a complete ship regularly disturbed roll motion by up with the functionality of continuous cargo, cell guides and containers system will include several pairs of to 20%. Intering cyclical heeling in level ice • Unlimited change of water flow U-shaped tanks and pneumatically (Ice-Heeling System). direction (air blower system) controlled air valves, plus a control Product benefits: • No current peaks for motor starts unit with pitch and roll sensors. The • Prevents the build-up of parametric Intering systems up to 5,000 tonnes during operation (air blower controller detects the onset of roll in a head or tail wind for Typical metres per minute are in operation system) parametric rolling and uses the improved safety applications: and can be supplied as either stand damping effect of the tanks fluid’s • Reduces regular ship roll by about • Mainly large • Loading and discharging quicker container ships alone air blower activated, combined • Harbour time reduced thus saving oscillations, which is controlled by air 20% with tank stabilisers, pump activated, on port costs valves in accordance with the ship's • Automatic response – system is with dedicated heeling pump or • Systems with heel compensation motion. always in standby mode The fast reacting valve group is an integrated into the ballast system. have a rate of up to 5,000 tm/min integral part of the air blower Trim control systems can be combined when in operation anti-heeling system 20 21