1. M.SENDHIL KUMAR
No: 14B, Sunduram Street,
Kuppuswamy Nagar, Ondikuppam,
Thiruvallur-602002.
Email: sendhilm86@gmail.com
Mobile: +91 99437 78196
PLANT MAINTENANCE Asst. Manager
Result oriented, proactive and hard working professional with a BE (EEE)
Engineering and 7Y 6M of achievement in end to end production management in industry.
Hands of experience in PLC all type of problem solving in electrical & electronics Automated &
Manual line in production environment machines. Understanding of all aspects governing
operational and up-to-date knowledge of latest technological advancements,
regulations/guidelines and statutory compliances in the industry. Effective resource
planning/optimization, focusing on time reduction, enhancing productivity and profitability.
Outstanding communication skills. Strong team builder with proven ability to motivate team
members towards achieving targets. Excellent management skill innate ability to build strong,
lasting and mutual beneficial relation ship.
Professional Strengths Include
Shop floor maintenance & control
Project Planning / execution/erection Process
Procurement of Capital Equipments
Process improvement / innovating Maintenance Planning
Man power supervising
------------------------------------------------------------------------------------------------------------
EDUCATION
B.E EEE (Electrical & Electronics Engineering)
Vel Tech Engineering College
------------------------------------------------------------------------------------------------------------
PROFESSIONAL EXPERIENCE
NAME OF THE COMPANY:
Dae-Seung Auto Parts Ltd, Chennai (Working since Nov-2008 To Till date)
DSAI is South Korea based Multinational Company Manufactures Connecting Rod, Bed
plate, Clutch Housing & Transmission Casing of Various Models for Leading OEM’s Hyundai Motor
India (HMIL) and General Motor India (GMI).
2. 3 months trained as a TESTING ENGINEER in OHM T&D PROJECTS INDIA PVT
LTD for substation Pre Testing of Transformer, CT, PT, and relay.
Maintenance Asst. Manager (Electrical & Mechanical):
Reporting to G.M
Electrical & Mechanical :
• Prepare & Monitor Monthly Report For MTTR , MTBF , HFI & Power Cost
analysis.
• Planning & Execution of Preventive & Periodic maintenance.
• Co-ordinate with TPM team
• New machine shop line Erection , Commissioning & Testing ( Machining Center ,
SPM ,Washing & Measuring Machine )
• Maintaining Daily breakdown report and Breakdown Action plan
• Troubleshooting and Maintenance of different PLC (Mitsubishi, Siemens,) VFD
,Drives, CNC’s ( Fanuc FS0M , FS18M , & Siemens 840D, 840C),
• PLC programming, Editing in Mitsubishi (Q-series, A-series) & Siemens Step 7 (300
& 400 Processor)
• HMI / GOT (Siemens & Mitsubishi ) - editing , backup & restoring
• By Using Renishaw Ball Bar QC20 reduce the Machine Errors (Axis Backlash
,Reversal Spike , Circularity , Scaling Mismatch, Cyclic error, Lateral Play )
• Troubleshooting and Maintenance of different Spindles ( HSK A63 & BT 40 ) ,
Rotary Index Table , ATC ( Tool changer , Magazine ), APC , Lead screw ( Back
lash ), Hydraulics, Pneumatics ( Pump , Valves, Cylinders ) , Aix & Spindle
lubricator
• Internal Calibration of Air Leak Tester (Cosmo), Nut runner( Giken) , Bore &
Thickness measuring Gauge ( Kukil , Solartron, Accretech ) , Load Cell (CAS)
• Updating & maintaining ISO/TS 16949 , 5 STAR activities & document for
Maintenance dept
• Panel & Office Air Conditioner Maintenance
3. • Machines Handled
Makino #a51(HMC), Hyundai Wia (HMC, VMC & SPM), Fine Technologies
(HMC double Spindle ),Chiron (VMC Double Spindle ),Koyo (Grinding &
Broaching ) Nishijima ( Finish Boring),Yaskawa Robot( NX100),Gudel
(Gantry) ,Trumpf (Laser Scribing & Marking) , Nissin (Honing ) & Various type
of Conveyors.
• Maintaining Critical spares and Consumables spares for all our Equipments.
• Maintenance Spare parts cost controlling.
Utility :
• Experience in handling HT/LT installations (33KV/440V), Institutional wiring,
handling & supervising of technicians, handling the activities related to electrical
board matters, preparation of bill of materials of electrical items.
• R30 Inspection
• Monitoring & Control the Energy Consumption
• Operation & Maintenance of Online UPS upto 160 kva (Eaton)
• Operation & Maintenance of DG set Caterpillar 725KVA *4 with Auto & Manual
Synchronizing, Air Compressor Atlas & kaeser 150Hp*4 ,100Hp*2 , Voltech
Transformer (33/440V , 2500 kva *2) , Megawin RMG Panel , APFC panel
(1000kvar*2)
ADDITIONAL QUALIFICATION:
• C-License No : C 46949 & Validity : 24-06-2019
• Fire prevention and fire fighting (FPFF) ,
• Elementary first aid(EFA),
• Personal safety and social responsibilities, (PSSR)
• Personal survival techniques (PST).
• AUTOCADD
4. • MS office (Excel ,Power Point & Word)
PERSONAL DETAILS:
Marital Status : Married
Nationality : Indian
Date of Birth : 10.05.1986
Father Name : Elumalai.M
Mothers Name : Soundari.M
Languages Known : Tamil, English, and Telugu.
Passport no : G 8686637
Declaration:
I hereby declare that the above mentioned information is true to the best of my knowledge.
Place: Thiruvallur
Date: (Sendhil Kumar)