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Formation and properties of knitted structures and
types of knitting machines
loop
Weft knitting
.
What is knitting and knit fabric?01Education
Plan
WEFT KNITTING02
WARP KNITTING03
.
Applications And End-Uses04
.
• Knitting is a method by
which thread or yarn is used
to create a cloth.
• Knitted fabric consists of a
number of consecutive rows
of loops, called stitches.
• As each row progresses, a
new loop is pulled through
an existing loop.
• The active stitches are held
on a needle until another
loop can be passed through
them.
What is knitting and knit fabric?
.
•This process eventually
results in a fabric, often used
for blankets or garments.
•Fabrics made from only one
set of yarns, all running in
the same direction. Some
knits have their yarns
running along the length of
the fabric, while others have
their yarns running across
the width of the fabric.
•Knit fabrics are held together
by looping the yarns around
each other.
What is knitting and knit fabric?
Eng.mostafa mahmoud
Simply stated, knitting is the inter
looping of yarns to form a textile
structure.
There are two classifications of
knits – weft and warp.
Weft formations have yarns which
are knit across the width of the
fabric while warp formations have
yarns being knitted along the
length of the fabric
Weft knitting:
Weft knitting is a method of fabric
forming in which loops are formed
in a horizontal way from a single
yarn & intermeshing of loops takes
place in a circular & flat from on
across wise basis.
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Warp knitting is a method of
fabric forming in which the loops
are formed in a vertical way along
the length of fabric from each
warp yarn & intermeshing of
loops takes place in a flat from of
length wise basis.
Warp knitting:
WEFT KNITTING
Weft knitted fabrics curl
up at the edges when they
are cut.
Weft or filling knits is
the most common
type used to produce
textile knitted
products.
Weft knitted fabrics curl
up at the edges when
they are cut.
The loops of yarn trap
air which retains body
heat to keep us warm.
.
the fabrics can
lose shape
easily.
Weft knits are
constructed from one
yarn which is fed into a
knitting machine in a
horizontal direction.
The fabric has high
elasticity and stretch.
Classification of weft knitting machine
• According to the frame design &
needle bed arrangement.
• Circular knitting machine
• Flat knitting machine
Classification of weft knitting machine
• According to the no. of needle
bed.
• Single jersey circular knitting
machine
• Double jersey circular knitting
machine
Classification of weft knitting machine
• According to the basic structure of the weft
knitting
• Plan or single jersey circular knitting machine
• Purl or link-link flat or circular knitting machine
• Rib flat or circular knitting machine
• Interlock flat or circular knitting machine
Brand Origin
Orizio Italy
Fukahama Taiwan
Terrot Germany
Teinyang Taiwan
Well Knit Taiwan
Fukahara Japan
Mayer & cie Germany
Hanma China
Hupter Taiwan
Jiunn long Taiwan
Masa Taiwan
Dong ho Taiwan
Jinhar Taiwan
Pailung Taiwan
Lisky Taiwan
Tayo Taiwan
Zentex Singapore
BASIC STITCH
SINGLE JERSEY STITCH
• Plain jersey fabric is the
simplest weft knitted
structure.
• Jersey knits have flat
vertical lines on the front
and dominant horizontal
ribs on the back of the
fabric.
SINGLE JERSEY
STITCH
End-uses
Used form making
hosiery and
pantyhose.
Characteristics
Tend to run or ladder
if stitch breaks .
End-uses
Used for making sweaters,
terry robes, t-shirts, men’s
underwear and dresses. Also
used for making fully fashion
garments..
End-uses
Also used for making
fully fashion garments..
.
Characteristics
Stretch crosswise and
lengthwise, stretches
more in the crosswise.
Characteristics
Fabric less stable and
curls when cut..
BASIC STITCH
PURL STITCH
• A simple purl fabric looks
like the back of jersey
knit on the both side of
the fabric.
• Purl fabrics are made on
knitting machines called
purl knit machines or
links-or links machines.
PURL STITCH
End-uses
Used for making
sweaters and
scarves.
Characteristics
Good stretch in all
direction but stretches out
of shape easily.
.
End-uses
Used for making infant
and children’s wear.
End-uses
Used for doing fancy
garment parts.
Characteristics
The production process
of purl knit is slow. Both
side similar appearance
Characteristics
Thicker than jersey knits
and does not curl on edges
BASIC STITCH
RIB STITCH
• Rib fabric is a double jersey knitted
fabric with vertical rows (wales) of
loops.
• Simplest rib fabric is 1 x 1 rib
having alternate wales knitted to
the front and back.
• The ribs tend to close up to create
a double faced fabric, which has
the same appearance on both
sides.
• Rib knits fabrics are produced with
the knitting machines having two
sets of needle, normally positioned
at rights angle to each other.
RIB STITCH
End-uses
Used for doing bottom
edges of sweaters
Characteristics
More elastic and more
thicker than jersey knits.
End-uses
Used for making Collars
and cuffs and necklines.
.
End-uses
Used for making double
knits jackets, knit hats and
men’s hosier
.
Characteristics
Its reversible fabric
More stretch crosswise than
length.
Characteristics
More expensive to produce
BASIC STITCH
INTERLOCK STITCH
• Interlock stitch knits
are variations in rib
stitch knits.
• Interlock is produce on
a cylinder and dial
circular weft knitting
machine, with alternate
long and short needles
opposite to each other
on cylinder and dial.
INTERLOCK STITCH
End-uses
Used for doing bottom
edges of sweaters
Characteristics
It is a good insulator..
End-uses
Used for making Skirt,
blouses and t-shirts.
End-uses
Used as an outwear
fabric for making
dresses..
Characteristics
It is a reversible fabric.
Costlier fabric .
Characteristics
. It is heavier and thicker as
compare to rib and it does
not curl at the edges
WARP KNITTING
The production system is
fast so the fabrics are
quick to make.
It is mainly used with
synthetic filament yarns.
Higher production
rates than for weaving
A low stress rate on
the yarn that facilitates
careful handling of
fibres such as glass,
aramide and carbon
(particularly when
using weft-insertion
techniques).
A wide variety of
fabric constructions
Large working widths.
The fabric is elastic
but it can keep its
shape.
.
Classification of WARP knitting
machine
• There are two types of warp knitting
machines – Tricot or Raschel.
• The Tricot machine makes fabrics
that are less complicated, finer in
gauge and more rapidly produced)
,while the Raschel machine has the
ability to make more complex
structures , but it is slower in
production speed
Raschel warp knitting machine
Tricot warp knitting machine
• Infographic Style
Raschel knits are produced
from spun or filament
yarns of different weights
and types.
Made out of conventional
or novelty yarns which
allows for interesting
textures and designs to be
created.
It is coarser than other
warp knit fabrics
Used for making lace
fabric and trimmings.
Tricot is very common fabric
for making lingerie
The right side of the fabric
has fine lengthwise ribs while
the reverse has
crosswise ribs.
.
A soft and 'drapey' texture
with some lengthwise
stretch and almost no
crosswise stretch.
.
Tricot fabric is soft, wrinkle
resistant.
Tricot Knits Raschel Knits
• Infographic Style
It is made from two sets of
yarn knitted diagonally, which
results in the face fabric
having a fine vertical rib and
the reverse having a diagonal
structure.
Milanese fabric is superior to
tricot in smoothness, elasticity,
regularity of structure & friction
resistance
It is stronger, more stable,
smoother and more expensive
than tricot.
Stitch-Bonding is a special form of warp
knitting and is commonly used for the
production of composite materials and
technical textiles.
The advantages of includes its
high productivity rate and the
scope it offers for functional
design of textiles, such as fiber-
reinforced plastics
.Fabrics produced with this process
offer the potential of using
“sensitive fiber materials such as
glass and carbon with only little
damage, non-crimp fiber orientation
and variable distance between
threads”.
Being used in fields as wind energy
generation and aviation.
.
Stitch-Bonding Knits Milanese Knits
• Infographic StyleStitch-Bonding Knits Milanese Knits
Warp knitting can
be used in different
application areas
(Automotive,
Geotextiles
, construction and
components of bed,
Building, Filtration,
Sports , Safety and
Protection……)
.
Applications
And End-Uses
WEFT KNITTING WARP KNITTING
Plain, rib, interlock, purl Tricot, raschel, milanese, crochet etc.
Loops are produced along the width of fabric Loops are produced along the length of fabric
Less production speed More production speed
Not necessarily each needle has its own thread Each needle has its own thread
Yarn is supplied from a cone held on creel Yarn is supplied from a beam
Knitting process can be done from a single yarn
Large number of yarns are required for knitting a
fabric
Staple yarn is preferable but filament is also used
Filament yarns are preferable but staple yarns are
also used
Less preparatory processes are required More preparatory processes are required
Less variety of structure can be made Wide variety of structure can be made
Fabric has less aesthetic value Fabric has more aesthetic value
Fabric has good stretch ability in both directions,
higher in width direction
Fabric has low stretch ability in both directions,
higher in width direction
Dimension stability of fabrics is lower Dimension stability of fabrics is higher
Machines may be flat or circular Warp knitting machines are generally flat
Width wise more elastic Length wise more elastic
More shrinkage AND Easy snagging Less shrinkage AND Less snagging
Conclusion
Presented by
• Textile engineer
• Teaching Assistant in spinning waving and knitting
department applied arts helwan university
Email :eidomostafaa@gmail.com
Face book : https://www.facebook.com/mostafa.mohmoud.758
What's app :01154995545
eng.Mostafa Mahmoud Eid
Work Experience
Thank You
Formation and properties of knitted structures and
types of knitting machines
loop
Weft knitting

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Introduction to Knit Fabrics

  • 1. welcome Formation and properties of knitted structures and types of knitting machines loop Weft knitting
  • 2. . What is knitting and knit fabric?01Education Plan WEFT KNITTING02 WARP KNITTING03 . Applications And End-Uses04
  • 3. . • Knitting is a method by which thread or yarn is used to create a cloth. • Knitted fabric consists of a number of consecutive rows of loops, called stitches. • As each row progresses, a new loop is pulled through an existing loop. • The active stitches are held on a needle until another loop can be passed through them. What is knitting and knit fabric?
  • 4. . •This process eventually results in a fabric, often used for blankets or garments. •Fabrics made from only one set of yarns, all running in the same direction. Some knits have their yarns running along the length of the fabric, while others have their yarns running across the width of the fabric. •Knit fabrics are held together by looping the yarns around each other. What is knitting and knit fabric?
  • 5. Eng.mostafa mahmoud Simply stated, knitting is the inter looping of yarns to form a textile structure. There are two classifications of knits – weft and warp. Weft formations have yarns which are knit across the width of the fabric while warp formations have yarns being knitted along the length of the fabric
  • 6.
  • 7. Weft knitting: Weft knitting is a method of fabric forming in which loops are formed in a horizontal way from a single yarn & intermeshing of loops takes place in a circular & flat from on across wise basis.
  • 8. Your Text Here You can simply impress your audience and add a unique zing and appeal to your Presentations. Easy to change colors, photos and Text. I hope and I believe that this Template will your Time, Money and Reputation. Get a modern PowerPoint Presentation that is beautifully designed. Easy to change colors, photos and Text. You can simply impress your audience and add a unique zing. I hope and I believe that this Template will your Time, Money and Reputation. Get a modern PowerPoint Presentation that is beautifully designed. Get a modern PowerPoint Presentation that is beautifully designed. Warp knitting is a method of fabric forming in which the loops are formed in a vertical way along the length of fabric from each warp yarn & intermeshing of loops takes place in a flat from of length wise basis. Warp knitting:
  • 9. WEFT KNITTING Weft knitted fabrics curl up at the edges when they are cut. Weft or filling knits is the most common type used to produce textile knitted products. Weft knitted fabrics curl up at the edges when they are cut. The loops of yarn trap air which retains body heat to keep us warm. . the fabrics can lose shape easily. Weft knits are constructed from one yarn which is fed into a knitting machine in a horizontal direction. The fabric has high elasticity and stretch.
  • 10. Classification of weft knitting machine • According to the frame design & needle bed arrangement. • Circular knitting machine • Flat knitting machine
  • 11. Classification of weft knitting machine • According to the no. of needle bed. • Single jersey circular knitting machine • Double jersey circular knitting machine
  • 12. Classification of weft knitting machine • According to the basic structure of the weft knitting • Plan or single jersey circular knitting machine • Purl or link-link flat or circular knitting machine • Rib flat or circular knitting machine • Interlock flat or circular knitting machine Brand Origin Orizio Italy Fukahama Taiwan Terrot Germany Teinyang Taiwan Well Knit Taiwan Fukahara Japan Mayer & cie Germany Hanma China Hupter Taiwan Jiunn long Taiwan Masa Taiwan Dong ho Taiwan Jinhar Taiwan Pailung Taiwan Lisky Taiwan Tayo Taiwan Zentex Singapore
  • 13. BASIC STITCH SINGLE JERSEY STITCH • Plain jersey fabric is the simplest weft knitted structure. • Jersey knits have flat vertical lines on the front and dominant horizontal ribs on the back of the fabric.
  • 14. SINGLE JERSEY STITCH End-uses Used form making hosiery and pantyhose. Characteristics Tend to run or ladder if stitch breaks . End-uses Used for making sweaters, terry robes, t-shirts, men’s underwear and dresses. Also used for making fully fashion garments.. End-uses Also used for making fully fashion garments.. . Characteristics Stretch crosswise and lengthwise, stretches more in the crosswise. Characteristics Fabric less stable and curls when cut..
  • 15. BASIC STITCH PURL STITCH • A simple purl fabric looks like the back of jersey knit on the both side of the fabric. • Purl fabrics are made on knitting machines called purl knit machines or links-or links machines.
  • 16. PURL STITCH End-uses Used for making sweaters and scarves. Characteristics Good stretch in all direction but stretches out of shape easily. . End-uses Used for making infant and children’s wear. End-uses Used for doing fancy garment parts. Characteristics The production process of purl knit is slow. Both side similar appearance Characteristics Thicker than jersey knits and does not curl on edges
  • 17. BASIC STITCH RIB STITCH • Rib fabric is a double jersey knitted fabric with vertical rows (wales) of loops. • Simplest rib fabric is 1 x 1 rib having alternate wales knitted to the front and back. • The ribs tend to close up to create a double faced fabric, which has the same appearance on both sides. • Rib knits fabrics are produced with the knitting machines having two sets of needle, normally positioned at rights angle to each other.
  • 18.
  • 19. RIB STITCH End-uses Used for doing bottom edges of sweaters Characteristics More elastic and more thicker than jersey knits. End-uses Used for making Collars and cuffs and necklines. . End-uses Used for making double knits jackets, knit hats and men’s hosier . Characteristics Its reversible fabric More stretch crosswise than length. Characteristics More expensive to produce
  • 20. BASIC STITCH INTERLOCK STITCH • Interlock stitch knits are variations in rib stitch knits. • Interlock is produce on a cylinder and dial circular weft knitting machine, with alternate long and short needles opposite to each other on cylinder and dial.
  • 21.
  • 22. INTERLOCK STITCH End-uses Used for doing bottom edges of sweaters Characteristics It is a good insulator.. End-uses Used for making Skirt, blouses and t-shirts. End-uses Used as an outwear fabric for making dresses.. Characteristics It is a reversible fabric. Costlier fabric . Characteristics . It is heavier and thicker as compare to rib and it does not curl at the edges
  • 23. WARP KNITTING The production system is fast so the fabrics are quick to make. It is mainly used with synthetic filament yarns. Higher production rates than for weaving A low stress rate on the yarn that facilitates careful handling of fibres such as glass, aramide and carbon (particularly when using weft-insertion techniques). A wide variety of fabric constructions Large working widths. The fabric is elastic but it can keep its shape. .
  • 24. Classification of WARP knitting machine • There are two types of warp knitting machines – Tricot or Raschel. • The Tricot machine makes fabrics that are less complicated, finer in gauge and more rapidly produced) ,while the Raschel machine has the ability to make more complex structures , but it is slower in production speed Raschel warp knitting machine Tricot warp knitting machine
  • 25. • Infographic Style Raschel knits are produced from spun or filament yarns of different weights and types. Made out of conventional or novelty yarns which allows for interesting textures and designs to be created. It is coarser than other warp knit fabrics Used for making lace fabric and trimmings. Tricot is very common fabric for making lingerie The right side of the fabric has fine lengthwise ribs while the reverse has crosswise ribs. . A soft and 'drapey' texture with some lengthwise stretch and almost no crosswise stretch. . Tricot fabric is soft, wrinkle resistant. Tricot Knits Raschel Knits
  • 26. • Infographic Style It is made from two sets of yarn knitted diagonally, which results in the face fabric having a fine vertical rib and the reverse having a diagonal structure. Milanese fabric is superior to tricot in smoothness, elasticity, regularity of structure & friction resistance It is stronger, more stable, smoother and more expensive than tricot. Stitch-Bonding is a special form of warp knitting and is commonly used for the production of composite materials and technical textiles. The advantages of includes its high productivity rate and the scope it offers for functional design of textiles, such as fiber- reinforced plastics .Fabrics produced with this process offer the potential of using “sensitive fiber materials such as glass and carbon with only little damage, non-crimp fiber orientation and variable distance between threads”. Being used in fields as wind energy generation and aviation. . Stitch-Bonding Knits Milanese Knits
  • 27. • Infographic StyleStitch-Bonding Knits Milanese Knits
  • 28. Warp knitting can be used in different application areas (Automotive, Geotextiles , construction and components of bed, Building, Filtration, Sports , Safety and Protection……) . Applications And End-Uses
  • 29. WEFT KNITTING WARP KNITTING Plain, rib, interlock, purl Tricot, raschel, milanese, crochet etc. Loops are produced along the width of fabric Loops are produced along the length of fabric Less production speed More production speed Not necessarily each needle has its own thread Each needle has its own thread Yarn is supplied from a cone held on creel Yarn is supplied from a beam Knitting process can be done from a single yarn Large number of yarns are required for knitting a fabric Staple yarn is preferable but filament is also used Filament yarns are preferable but staple yarns are also used Less preparatory processes are required More preparatory processes are required Less variety of structure can be made Wide variety of structure can be made Fabric has less aesthetic value Fabric has more aesthetic value Fabric has good stretch ability in both directions, higher in width direction Fabric has low stretch ability in both directions, higher in width direction Dimension stability of fabrics is lower Dimension stability of fabrics is higher Machines may be flat or circular Warp knitting machines are generally flat Width wise more elastic Length wise more elastic More shrinkage AND Easy snagging Less shrinkage AND Less snagging Conclusion
  • 30. Presented by • Textile engineer • Teaching Assistant in spinning waving and knitting department applied arts helwan university Email :eidomostafaa@gmail.com Face book : https://www.facebook.com/mostafa.mohmoud.758 What's app :01154995545 eng.Mostafa Mahmoud Eid Work Experience
  • 31. Thank You Formation and properties of knitted structures and types of knitting machines loop Weft knitting