Ancillary packaging materials are secondary packaging items that add value to the primary package. They include caps and closures, adhesives, tapes, reinforcements, cushioning materials, clips, and labels. Ancillary materials improve performance by preventing contamination and damage during transport while providing information to consumers. Selection of the appropriate ancillary materials depends on the product and packaging type.

1. ANCILLARY PACKAGING
MATERIALS
S.K.SARAVANA
Post Graduation - Packaging Technology
Diploma – Supply Chain Management
Six Sigma Green Belt
Bsc. (Chemistry)

2. WHAT ARE ANCILLARY PACKAGING
MATERIALS?
• Secondary packaging material
• Add value to primary package
• Improve performance
• Absence or inadequacy, impairs the
performance of primary package
S.K.SARAVANA,
sarvanpackaging@gmail.com

3. ANCILLARY PACKAGING MATERIALS
S.K.SARAVANA,
sarvanpackaging@gmail.com

4. HOW DO THEY ADD VALUE?
• Prevent contamination
• Enhance visibility
• Bind packaging materials
• Improve strength
• Prevent product damage
• Hold system together
S.K.SARAVANA,
sarvanpackaging@gmail.com

5. CAPS AND CLOSURES
S.K.SARAVANA,
sarvanpackaging@gmail.com

6. CAPS AND CLOSURES
• MAJOR CLOSURE SYSTEMS:
• Lids
• Aerosol valves
• Threaded closures
• Crowns
• Lug caps
S.K.SARAVANA,
sarvanpackaging@gmail.com

7. FUNCTION OF CLOSURE SYSTEM
• Product protection spoilage & contamination in
storage & transportation
• Preservation of product over stipulated time
A) Providing barrier to moisture, air, gases, vapors of
volatile liquids
B) Holding vacuum and pressure
C) Preserve organoleptic properties
• Protection against pilferage, tampering &
adulteration
• Provide ease of opening & resealing
• Provide convenience in dispensing
S.K.SARAVANA,
sarvanpackaging@gmail.com

8. THE CLOSURE SHOULD…
• Not hinder dispensing
• Neither affect nor get affected by product
• Not release any toxic ingredients into the
product
• Withstand processing, sterilizing, pasteurizing,
autoclaving etc. i.e., steps that may be
involved in its life-cycle.
S.K.SARAVANA,
sarvanpackaging@gmail.com

9. FACTORS FOR SELECTION OF
CLOSURES
• Product characteristics
• Dispensing mechanism
• Compatibility
• Dimensional stability
• Environmental stress cracking resistance
• Heat resistance
• Thread matching tolerances
• Cost
S.K.SARAVANA,
sarvanpackaging@gmail.com

10. RAW MATERIALS FOR CLOSURES…
PLASTICS
PP
LDPE
HDPE
S.K.SARAVANA,
sarvanpackaging@gmail.com

11. RAW MATERIALS FOR CLOSURES…
GLASS
S.K.SARAVANA,
sarvanpackaging@gmail.com

12. RAW MATERIALS FOR CLOSURES…
METALS
S.K.SARAVANA,
sarvanpackaging@gmail.com

13. INKS
S.K.SARAVANA,
sarvanpackaging@gmail.com

14. INKS
• Inks are colored liquids or pastes,
formulated to transfer and
reproduce an image from a printing
surface
• Components of Inks:
Pigments/dyes, vehicle, solvent &
additives
• Convey a message
• Give a decorative effect to the
substrate
• Inks are used on a wide range of
papers, boards, plastic, glass and
textiles surface S.K.SARAVANA,
sarvanpackaging@gmail.com

15. FORMS OF INKS
SOLUTION
PASTE POWDER
S.K.SARAVANA,
sarvanpackaging@gmail.com

16. TYPES OF INKS
• Printing Inks
Rotogravure Inks
Flexographic Inks
Offset Inks
Screen Inks
• Specialty Inks
Marking Inks
Night Glow Inks
Textile Inks
UV Inks
Fluorescent Inks
• Surface Coatings
S.K.SARAVANA,
sarvanpackaging@gmail.com

17. SELECTION OF INK
• Types of printing process
• Type of substrate
• Application
• Finish
• Drying process
S.K.SARAVANA,
sarvanpackaging@gmail.com

18. ADHESIVES
S.K.SARAVANA,
sarvanpackaging@gmail.com

19. ADHESIVES
• Adhesive/glue is a mixture in a
liquid, semi-liquid, solid state
that adheres or bonds items
together
• Adhesives come from either
natural or synthetic sources
• Used to bind similar and
dissimilar materials
S.K.SARAVANA,
sarvanpackaging@gmail.com

20. CLASSIFICATION OF ADHESIVES
• ON BASIS OF SOURCE:
• Natural: Starch, dextrines, animal
and plant proteins, natural
rubber, shellac
• Semi-synthetic: Cellulose nitrate,
polyamide derivatives
• Synthetic: Neoprene and PVA
adhesives.
S.K.SARAVANA,
sarvanpackaging@gmail.com

21. CLASSIFICATION OF ADHESIVES
• Waterborne Adhesives
• Solvent–borne Adhesives
• Hot–melt Adhesives
S.K.SARAVANA,
sarvanpackaging@gmail.com

22. WATER-BORNE ADHESIVES
• Largest volume class of
adhesive used in packaging
• General advantages of ease
and safety of handling,
energy efficiency, low cost
and high strength
• Common waterborne
adhesives: Starch adhesive
S.K.SARAVANA,
sarvanpackaging@gmail.com

23. SOLVENT–BORNE ADHESIVES
• Adhesives in which volatile organic
compounds are the major solvent or
dispersant
• Solvents: Heptane, toluene, n-butyl
acetate, acetone, methyl ethyl ketone,
naphtha, mineral spirits and methylene
chloride
• Factors of cost, safety, productivity and
above all, compliance with clean-air law
have led to decline in use of these
adhesives
• Commonly used adhesive:
Polyurethane adhesives
S.K.SARAVANA,
sarvanpackaging@gmail.com

24. HOT–MELT ADHESIVES
• Hot melts - 100% solids
adhesive
• Based on thermoplastic
polymers that are applied
when heated in the molten
state and set to form a bond
on cooling and solidification
• Fastest growing important
class of adhesives in packaging
S.K.SARAVANA,
sarvanpackaging@gmail.com

25. HOT–MELT ADHESIVES
• Co-polymer of Ethylene and Vinyl Acetate
(EVA)
• Excellent balance of molten stability, adhesion
and toughness over a broad temperature
range and compatibility
• Advantage: Rapid rate of bond formation,
which can translate into high production rates
on a packaging line.
S.K.SARAVANA,
sarvanpackaging@gmail.com

26. FEATURES OF A GOOD ADHESIVE
• The adhesive must retain tack after solvents are
removed to wet the secondary substrate
• The adhesive must be flexible and retain
elasticity even after it has cured
• It should not become hard and brittle
• The cured adhesive must possess the required
level of thermal and chemical resistance
• The cured adhesive must also be transparent and
colorless
S.K.SARAVANA,
sarvanpackaging@gmail.com

27. ADHESIVE TAPES
S.K.SARAVANA,
sarvanpackaging@gmail.com

28. ADHESIVE TAPES
• Combination of an adhesive and a backing
material
• Available in rolls of fixed length and width
• Classification of basis of backing material:
Fabric tapes, paper tapes, film tapes, non-woven
fabric tapes, foil tapes, foam tapes, reinforced
tapes, two faced tapes
• Classification of basis of application: Packaging
tapes, hospital and first-aid tapes, graphic art
tapes, electrical tapes, automobile industry tapes
etc.
S.K.SARAVANA,
sarvanpackaging@gmail.com

29. ADHESIVES USED IN TAPES
• Rubber based adhesives:
• Advantages: Relatively cheap, high tack and adhesion,
easy to formulate
• Disadvantages: Softens and flows at high temperature
• Acrylic based adhesives:
• Advantages: Excellent adhesion and stable at relatively
high temperatures
• Disadvantages: Costlier
• Silicon based adhesives:
• Advantages: Good tack, withstand temperatures
beyond 155oC
• Disadvantages: Very Costly
S.K.SARAVANA,
sarvanpackaging@gmail.com

30. REINFORCEMENTS
S.K.SARAVANA,
sarvanpackaging@gmail.com

31. REINFORCEMENTS
• Reinforcement: Enhance
strength of packaging
• Better ability to withstand
rough handling conditions
• Classification:
• Metallic: Round wires and
steel straps
• Non-metallic: Polyester,
Nylon, polypropylene, rayon.
S.K.SARAVANA,
sarvanpackaging@gmail.com

32. FUNCTION OF STRAPS
• Secure a handling base (skids, platforms,
pallets, runners, spacers, etc.) to a unit
• Strap may be used for local securement or
within the transport vehicle
• Straps also provide security against accidental
loss or theft of the contents
• Different packages can be color coded with
strapping for easy identification in
warehouses.
S.K.SARAVANA,
sarvanpackaging@gmail.com

33. PROPERTIES OF STRAPS
• Strength
• Working range
• Retained tension
• Elongation recovery
• Surface slipperiness
• Abrasion resistance
• Split resistance
• Joint/weld strength
S.K.SARAVANA,
sarvanpackaging@gmail.com

34. FOR BEST RESULTS
• Use correct quality of straps and seals
• Use proper size of straps and seals
• Locate the strap on package correctly
• Use edge protection material as required
• Use proper tools and equipments
• Provide proper tension levels
S.K.SARAVANA,
sarvanpackaging@gmail.com

35. CUSHIONING MATERIALS
S.K.SARAVANA,
sarvanpackaging@gmail.com

36. CUSHIONING MATERIALS
• Protects the article from damage due to shock
and vibration
• During transport, package is subjected to
vibration, movement and jolts
• Cushioning material prevents product
damage, abrasion of surfaces, friction over
sharp projection
• Cushioning materials: Foams, paper shreds,
cotton waste, sand etc.
S.K.SARAVANA,
sarvanpackaging@gmail.com

37. FUNCTIONS OF CUSHIONING
MATERIALS
• Shock protection
• Protection of high-finished
surface
• Protection of small
projection on articles
• Filling of void space
S.K.SARAVANA,
sarvanpackaging@gmail.com

38. CLIPS
S.K.SARAVANA,
sarvanpackaging@gmail.com

39. CLIPS
• Used to retain tension
• Used for reinforcement
• Types: Metal and plastic
S.K.SARAVANA,
sarvanpackaging@gmail.com

40. LABELS
S.K.SARAVANA,
sarvanpackaging@gmail.com

41. FUNCTIONS OF LABELS
• To identify the product
• Provide ingredients
• Purpose/use of the products
• Providing aesthetic appeal
• Child safety
• Other information like
maximum retail price (MRP),
Batch No, Shelf-life/Best-
before date etc.
S.K.SARAVANA,
sarvanpackaging@gmail.com

42. TYPES OF LABELS
• Adhesive labels
• Shrink/stretch sleeve labels
• In-mould labels
S.K.SARAVANA,
sarvanpackaging@gmail.com

43. RAW MATERIALS OF LABELS
• Metals
• BOPP
• OPP
• PP
• PE
• PVC
S.K.SARAVANA,
sarvanpackaging@gmail.com

44. THANK YOU
S.K.SARAVANA,
sarvanpackaging@gmail.com