This document discusses using air tunnels, air showers, and garment cabinets to protect manufacturing processes from dust and bacteria from worker's garments and bodies. It can also recover precious particles from worker's garments when they leave. Specifically, it discusses how Envair products like these can be used in jewelry manufacturing, auto manufacturing paint shops, and other industries to improve quality, cleanliness, and recover gold dust. It provides examples of major auto companies that rely on Envair systems for these purposes.
Protect your process from dust & bacteria from -new
1.
2. PROTECT YOUR PROCESS FROM
DUST & BACTERIA FROM GARMENTS
& BODY OF YOUR OPERATORS
ENTERING WORKPLACE
AT THE SAME TIME RECOVER
PRECIOUS PARTCLES FROM THEIR
GARMENTS WHEN THEY LEAVE THE
WORKPLACE
USE ENVAIR
AIR TUNNELS AIR SHOWERS
GARMENT CABINETS
4. JEWELRY UNITS RECOVER
GOLD DUST
• ENVAIR AIR SHOWERS & TUNNELS&
GARMENT CABINETS RECOVER GOLD
& FINE PRECIOUS PARTICLES FROM
UNIFORMS OF WORKERS
• FILTERATION UNITS ENTRAP
AIRBORNE PARTICLES
• AIR CURTAINS ENSURE THAT WEALTH
INSIDE DOES NOT GO OUT
8. IMPROVED QUALITY OF
PAINTING FOR AUTO MAKERS
• AUTO MANUFACTURERS BENEFIT
FROM BETTER QUALITY OF PAINTING
DUE TO REDUCTION OF DUST
PARTICLES COMING FROM UNIFORM
& FOOTWARE & BODY OF
OPERATORS ENTERING PAINT SHOP
• IT ALSO IMPARTS DESCIPLINE OF
CLEAN ROOM WORKING
10. AIR SHOWER FOR
MERCEDES BENZ
SS NOZZLES WITH
ADJUSTABLE
DIRECTION OF FLOW
FULL GLASS DOORS
STATIC CHARGE
ELIMINATOR
LOGIC CONTROLLER
11. TOP AUTO MAKERS
RELY ON ENVAIR
• TATA MOTORS
• MERCEDEZ BENZ
• MAHINDRA & MAHINDRA
• FIAT
• VOLKSVAGEN
• MARUTI SUZUKI
• TOYOTA KIRLOSKAR
• VOLVO
12. SYSTEM FOR REMOVING PAINT PARTICLES
FROM THE GARMENTS USING AIR SHOWER
AND VENTURY FOR CUSTOMER- JOHN DEERE,
RANJANGAON
13. Customer Requirement
At John Deer Tractor Part gets painted in the Paint Shop in which some of the parts
get painted manually. In Manual Painting the painter’s whole apron gets fill by paint
powder.Initially Painter removes this powder by pneumatic gun in the open
atmosphere but this is hazardous to environment as well as to the operator.
Envair Solution
Initially Envair provided standard Air Shower for removing dust from the garments
along with venturi to extract dust from the air Shower, but after Installing the system
following problems occurred.
1) Air Shower jet velocity was not sufficient to remove paint particles from the
garments.
2) The Paint Particles from the garments remain in the air Shower and get deposited
on the inner surface of the air shower and also come out of it and they also create
breathing problem for the Operator. This is because of insufficient suction by the
venturi.
Corrective Action by Envair
After this Envair gave another solution in which the basic idea is to create negative
pressure inside the air Shower and to extract all the Paint powder from the air shower.
14. Following Modifications
•Blower direction was reversed to throw air out instead of creating air
jet.
•Hepa Filter and nozzle cover was replaced by suction grill.
•Proper pneumatic gun was provided for creating Air Jet.
•Suction grills were provided at top cubical to take out side fresh Air.
Due to this modification the air flow pattern was set from
vertically top to bottom to outside direction which created negative
pressure. The outside thrown Air contains paint particles to filter this air
we have used two dust collectors for two blowers as shown in the
diagram.
Result:-
After doing this modification when operator gets wash by
pneumatic gun the Scattered Paint powder gets sucked by the blowers
immediately. and the thrown air gets filters in the dust collectors and
clean air is delivered to the atmosphere.
15. AIR CURTAINS NOT ONLY
CREATE AIR BARRIERS BUT
ARE USED FOR EXTRA
ORDINARY WORKS
• FOR COOLING AUTO PARTS
• FOR CREATING NOISE BARRIERS FOR
NOISY MACHINES
• FOR PROTECTING OPERATORS FROM
• HEAT EMITTING MACHINES
• PROVIDING BARRIERS WITHOUT
OBSTRUCTING CRANE MOVEMENT
16. AIR CURTAINS FOR DUST FREE PUMP ASSEMBLY WITH FREE
CRANE MOVEMENT-KBL