1. JSPL
Structural Steel Division (SSD)
Facilities, Capabilities & Products

2. SSD Key Strengths
One of the largest installed capacities in the country.
State-of-the-art manufacturing facilities.
Easy availability of steel.
Proximity to the market.
Good quality & on-time supplies.
Lowest cost producer & total solution provider.

3. Plant Details:
Plants
Installed
Capacity
(MT/Anm.)
Plant
area
(Acr.)
Covered
area*
(Sq. Mts)
Manpower
(Nos.)
Punjipatra
(Raigarh)
120,000 180 60,000 1,800
Angul
(Odisa)
60,000 50 32,000 1,000
Total 180,000 92,000 2,800

4. 4
PLANT FACILITIES
Punjipatra (Raigarh)

5. Process Flow
Raw
Materials
Cutting
Plate
Processing
Beam
Welding
Beam
Processing
Fitment
Manual
Drilling
InspectionRectification
Shot
Blasting
Painting
Finished
Goods
Shipment

6. FACILITIES

7. Shot blasting & Painting Line:
MAKE : VOORTMAN , Netherland
Plate Width: 2500 mm, H-Beam 1000mmX300mm

8. CNC Plasma Plate Cutting M/C:
Make: Messer, Germany
Plate Width: 6500 mm, Thk: 80 mm

9. Plate butt welding Line
Make: Corimpex, Italy
Thk.: 63 mm Width:3000mm
* Under Installation

10. Beam Welding Lines:
Make: Corimpex, Italy
Beam Ht.: 3000 mm, Flange Thk: 63 mm
Star Beam

11. Drilling & Sawing Line
Make: Ficep, Italy
Beam Size: 2000X600mm Wt.: 500 Kg/Mtr

12. Drilled Beam

13. Drilling & Oxy-fuel cutting & coping Line
Make: Ficep, Italy
Beam Size: 2500X800mm Wt.: 700 Kg/Mtr

14. 14
Heavy Duty Plate Processing Lines
Make: Ficep, Italy
Plate Size: 3000 mm Thk.: 125 mm

15. Shot blasting line-1
Make: Wheelabrator, Germany
Entrance Dim.: Width 3100 mm height: 1700 mm* Under Installation

16. Shot Blasting Line-2

17. Process Support equipments
Beam Straightening Machine
Face Milling M/c.
Plate Straightener
Edge Milling M/c.

18. Fabrication in progress

19. Painted Finished Products

20. Quality Systems

21. Raw Material & Consumables
• Visual Inspection
• Review of T.C. & Co-relation of Heat Number
• Dimension Inspection
Cutting: Flange, Web, Stiffeners & Gussets
• Punching of ID-number
• Review of Cutting Log Book
• Punching of Heat No. & Co-relation with MTC
• Dimension inspection at Messers, Tipo & Pug
Cutting
I-Beam Welding, Fit-up & Drilling
• Corimpex Saw
• Ficept Drilling & Sawing
• Edge Preparation
• Fitment of Child part
• Orientation
• Beam Dimension
START
Raw Material
Inspection
Cutting
inspection
In process/Fit-up
Inspection
OK
Not OK
A
OK
Not OK
Quality Inspection Flow

22. Quality Inspection Flow
Welding: SMAW, GMAW & FCAW
• Review of Electrode heating Log Book
• Pre-Heating
• WPS
• Welder Qualification
• Welding size & Continuity
• NDT
• PWHT
Final Inspection: Dimension, Blasting & Painting
• Final Dimension as per drawing
• Reviewing of Blasting & painting Log Book
• Surface profile at Shot Blasting line
• Stencilling
• Review of Paint batch number & Co-relation with
MTC
• Painting quality, Adhesion Test & DFT
Welding
Inspection
Final
inspection
SAP
Clearance
OK
Not OK
OK
Not OK
A
END
OK
Not OK

23. Quality Control Systems
Quality Team
TWI, UK - CSWIP Certified Engineers.
CWI certified Engineers by BHEL - WRI,
Trichy.
IIW certified for surface Preparation &
Painting.
ASNT NDT level-II Engineers
Dedicated team for…
- Welding Inspection to confirming the
codel requirements as well customer
needs.
- Non Destructive Examination.
- Trial assembly inspection.
- Surface Preparation & Paintings
- Documentations
Quality System Facilities
NABL approved lab for Mechanical &
Chemical Testing.
Post Weld Heat Treatment for Stress
relieving.
In-house facility for all NDT i.e.
Radiography, ultrasonic, Magnetic
Particle test & Penetrant tests
Post surface preparation method for
controlling of dust & soluble salt
contamination
Mini whether station to control Painting
systems

24. Raw Material Inspection
Dimension Inspection
Welding
Trial-Assembly
Incoming & In-Process Inspection

25. Non-Destructive Testing
2. Liquid Penetrant Testing1. Ultrasonic Testing
3. Magnetic Particle Testing 4. Radiographic Testing

26. Surface Profile & Painting Inspection
1. Surface Roughness Comparator 2. Dust Test
3. DFT Measurement 4. Soluble Salt Contamination Test
5. Adhesion Test

27. Heat Treatment
Pre- Heating
Post Weld Heat Treatment (SR)

28. Other Products
• Heavy & Complex Structures
• Light building structures
• Pre-Engineered Steel Buildings (PEBs)
• Light Gauge Structures (LGS) Buildings

29. HEAVY & COMPLEX
STRUCTURES

30. Linear Assembly of Columns

31. 3 & 4 Mtr Beams for Power Plants

32. Heavy Columns

33. 33
Jindal Power - Tamnar

34. LIGHT BUILDING
STRUCTURES

35. 35
Hostel Buildings - Raigarh

36. 36
Residential Building

37. 37
Auditorium

38. 38
JPL-Tamnar Office Building

39. 39
Office Buildings
Under construction

40. 40
OP-Jindal Institute of Technology RAIGARH

41. Pre-Engineered Steel
Buildings (PEBs)

42. 42
JSPL- Plate Mill RAIGARH

43. 43
Structures Fabrication Plant RAIGARH

44. 44
LGS Plant RAIGARH

45. 45
Beam Welding Plant RAIGARH

46. Light Gauge Structures (LGS)
Buildings

47. 47
G+3 Residential Building RAIGARH

48. 48
Hostel Building Expansion with LGSRAIGARH

49. 49
Few Key Customers

50. JSPL Structural Steel Division:
Can Offer :
Institutional Buildings
Platform & foot-over bridges
Workshops
Commercial Buildings
Committed to serve all needs.

51. Thank You