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Surface Treatment of Poly(3-Hydroxybutyric Acid) (PHB) and Poly(3-Hydroxybutyric-
                                                                                                                                         co-3-Hydroxyvaleric Acid) (PHBV) Porous 3-D Scaffolds With An Improved Thickness
                                                                                                                                                       To Enhance Cell-Biomaterial Adhesion and Interactions
                                                                                                                     Saiful Zubairi1, Alexander Bismarck1, Apostolis Koutinas2, Nicki Panoskaltsis3 and Athanasios Mantalaris1
                                                                                                                     1Department of Chemical Engineering, Imperial College London, 2Department of Food Science and Technology, Agricultural University of Athens, and 3Department of

                                                                                                                     Haematology, Northwick Park & St. Mark’s campus, Imperial College London. For additional information please contact: saiful.zubairi08@imperial.ac.uk



       INTRODUCTION                                                                                                                                                                                                                                                                   Weight loss after surface treatment
                                                                                                                                                                                                                                                                                                                                                                                        No structural integrity problem.
                                                                                                                                                                                                                                                                                                                                                                                        No apparent detachable fraction.
       The poor hydrophilic properties of PHA have hindered its extensive use for medical applications[1].                                                                                                                                                                                                                                                                                                                                                                              TABLE 3:
                                                                                                                                                                                                                                                                                     (a) rf-O2 plasma treatment                                                      PHB (4%, w/v)       PHBV (4%, w/v)                                                                                 Weight loss of PHB and PHBV 4% (w/v)
       Hence, it is imperative to improve the surface properties of PHA to render it suitable for tissue                                                                                                                                                                                                                                                                                                                                                                                porous 3-D scaffolds after (a) rf-O2 plasma and
                                                                                                                                                                                                                                                                                                                                                                                 100 W, 10 min
       engineering[2]. A possible and effective way is surface treatment. Tailoring surface properties of                                                                                                                                                                                                                                                                                                                                                                               (b) NaOH surface treatment.
                                                                                                                                                                                                                                                                                     Weight loss (%)                                                                 1.64 ± 0.15          1.45 ± 0.25*
       degradable polymer scaffolds is an essential requirement towards the development of biomimetic
       support matrices. In this study, the PHA, particularly PHB and PHBV were fabricated into porous 3-D                                                                                                                                                                           (b) NaOH treatment                                                        PHB (4%, w/v)                                                              PHBV (4%, w/v)
       scaffolds with an improved thickness (greater than 4 mm). Later, they were treated with two types of                                                                                                                                                                                                                                              0.4 mol L-1     0.6 mol L-1                                                 0.4 mol L-1   0.6 mol L-1
       surface treatments to enhance the surface hydrophilicity and in turn, improving the cell-biomaterial                                                                                                                                                                          Weight loss (%)                                                    3.58 ± 0.48*    5.56 ± 0.42*                                                2.79 ± 0.75*  3.57 ± 0.87*
       affinity. The PHB and PHBV foams were treated with NaOH and rf-oxygen plasma to modify their                                                                                                                                                                                        *p<0.05 as compared with PHB or PHBV treated with rf-O2 plasma (n = 4).
       surface chemistry and hydrophilicity with the aim of increasing the cellular attachment of Chronic
       Lymphocytic Leukaemia cell line (RL) as well as to identify which treatments suit best for the                                                                                                                                                                              Structural analysis of polymeric porous 3-D scaffolds after surface treatment
       biological surface coating.
                                                                                                                                                                                                                                                                                   0.4 M NaOH PHB                                                                      0.6 M NaOH PHB                                                              Rf-O2 plasma PHB                                                                                FIGURE 4:
      OBJECTIVE                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Scanning electron micrographs of PHB and PHBV
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   (4%, w/v) porous 3-D scaffolds subsequent to
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   alkaline and rf-oxygen plasma treatment. The
       1. To analyze the morphology and surface properties of the modified polymeric 3-D scaffolds.                                                                                                                                                                                                                                                                                                                                                                                                                                                treatment conditions for rf-oxygen plasma: 100 W,
       2. To identify which surface treatments suit best for biological surface coating based on the RL cell                                                                                                                                                                                                                                                                                                                                                                                                                                       10 min. (a) 0.4M NaOH PHB; (b) 0.4M NaOH
          line cellular response.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  PHBV; (c) 0.6M NaOH PHB; (d) 0.6M NaOH PHBV;
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   (e) PHB rf-oxygen plasma; (f) PHBV rf-oxygen

      METHODOLOGY                                                                                                                                      INNER SIDE
                                                                                                                                                                                       INNER SIDE
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   plasma.

                                                                                                                                                                                                                                                                                   0.4 M NaOH PHBV                                                                    0.6 M NaOH PHBV                                                              Rf-O2 plasma PHBV
                                                                                                                                                                    PHBV (4%, w/v)
                                                                                               Solvent evaporation in fume
                                                                                                cupboard (Complied with                                               ∼10
                                                                                                                                                                      ∼
                                                                                                                                                                      ∼ mm    ∼10
                                                                                                                                                                              ∼
                                                                                                                                                                              ∼ mm
                                                                                               UK-SED, 2002: < 20 mg/m3)                                                                                                                                                                                                                                                                                                                                                                                                                           FIGURE 5:
                                                                                                                                                                              ∼
                                                                                                                                                                              ∼ 5 mm                                                                                                                                                                                                                                                                                                                                                               ξ = f(pH) for PHB (a) and PHBV (b) porous 3-D
                                                                                                                                                         INNER SIDE
                                                                                                                                                                                       INNER SIDE                                                                                                                                                                                                                                                                                                                                                  scaffolds before and after rf-oxygen plasma and
           Polymer solution in
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   NaOH treatment. In Figure 2(a) and (b), the arrow
            organic solvent                                                                                                                             Rectangular size of polymeric                                                                                                                                                                                                                                                                                                                                                              highlights the shift of the iep after NaOH treatment.
(c)
(a)
(e)                                                                                                                                                     porous 3-D scaffolds(> 4mm)


                                                                                                                                            Porogen-DIW                                                                                                                                                                                                                                                                                                                                                                                            ζ-potential measurement of polymeric porous 3-D scaffolds
                                                   Polymer solution + Porogen                                                                 leaching
                                        (a)                                                           3
                                                                                                                                                                                                                                                                                                             20                                                                                                                                                                    20
                                                                                                                                                                                                                                                                                                                         (a)                                                                                                                                                                                  (b)
                                                                                                                                             4                                                                                                                                                                                                                         pH (103 M KCl)                                                                                                                                                                        pH (103 M KCl)
                                                                     2
                                              1                                                                                                                                                                                                                                                                  0                                                                                                                                                                  0
                                                                                                                                                            5           Porous 3-D                                                                                                                                   0         1        2          3        4          5           6                  7             8          9         10        11                                                     0          1        2           3         4        5           6          7       8       9        10       11
                                                                                                                                                                         scaffolds                                                                                                                           -20                                                                                                                                                                   -20
                                                                                                                                                                                                                                                                                                                               PHB                                                                                                                                                                                  PHBV
                                                                                                                                                                                                                                                                                     Zeta-Potential ζ [Mv]




                                        (b)
                                                                                                                           Dried cast Polymer +




                                                                                                                                                                                                                                                                                                                                                                                                                                                          Zeta-Potential ζ [Mv]
                                                                                  Polymer + Solvent                                                                                                                                                                                                          -40                                                                                                                                                                   -40
                                                                                                                                                                                                                                                                                                    ζ




                                                                                   + Porogen cast                                Porogen




                                                                                                                                                                                                                                                                                                                                                                                                                                                                         ζ
                                                                                                                                                                                                                                                                                                                                                                                                                               ζplateau                                            -60
                                                                                                                                                                                                                                                                                                             -60
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        ζ plateau
                                                                                                                                                                                                                                                                                                             -80                                                                                                                                                                   -80
          Porogen (i.e., NaCl,
          sucrose & etc.)
                                                                                                                                                                                                                                                                                                     -100                                                                                                                                                                         -100


        FIGURE 1:                                                                                                                                                                                                                                                                                    -120                                                                                                                                                                         -120

        Schematic of the Solvent-Casting Particulate-Leaching (SCPL) process. The process comprises (1) mixing of polymer                                                                                                                                                                            -140                                                                                                                                                                         -140
        solution with porogen; (2) adding the polymer solution with porogen into a Petri-dish and then incubated in the                                                                                                                                                                                                        Untreated PHB (4%, w/v)                                  Treated PHB (4%, w/v) 0.4M NaOH                                                                                             Untreated PHBV (4%, w/v)                                  Treated PHBV (4%, w/v) 0.4M NaOH
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Treated PHBV (4%, w/v) 0.6M NaOH                          Treated PHBV (4%, w/v) Oxygen-plasma
        lyophilization flask to avoid development of etching surfaces; (3) evaporation of solvent for 48 h in the fume cupboard.                                                                                                                                                                                               Treated PHB (4%, w/v) 0.6M NaOH                          Treated PHB (4%, w/v) Oxygen-plas ma
                                                                                                                                                                                                                                                                                                                               Untreated PHB (4%, w/v) EtOH (2 hours )                                                                                                                                              Untreated PHBV (4%, w/v), EtOH (2 hours)
        The solvent evaporation is complied with the United Kingdom Solvent Emission Directive (SED), 2002 for Halogenated
        VOCs: <20 mg/m3 (<≅ 12 kg of CHCl3); (4) leaching out porogen from dried cast polymer + porogen by using 10 liters of                                                                                                                                                      TABLE 4:
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                ζ-potential & water contact angle                                            No significant changed were
        deionized water for 48 h (changed twice/day) at 20 ± 1oC; (5) lyophilized porous 3-D scaffolds with the thickness                                                                                                                                                          ζ-potential results: iep and ζplateau values of the ζ = f(pH) for PHB and
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              measurement after sterilization process                                        observed for both polymers.
        greater than 4 mm; (6) A rectangular size of ∼10mm x ∼10mm x ∼5mm porous 3-D scaffolds is incised prior to the                                                                                                                                                             PHBV (4%, w/v) porous 3-D scaffolds before and after surface treatment.                                                                                                                                                                                                                                   Similar ζ-potential profile & CA
        surface treatments, in vitro degradation measurement, mechanical testing and cellular proliferation studies.
                                                                                                                                                                                                                                                                                   Polymer                                                                              iep                           ζplateau (mV)                                                                                                                                                                          with the untreated polymers

                                                          1A                                     1B               O2 rf-plasma treatment*
                                                                                                                                                                                                                                                                                   PHB, untreated                                                                       3.8                                 -29                           TABLE 5:
              Alkaline treatment - NaOH*                                Porous
            (0.2, 0.4, 0.6, 0.8, 1.0 mol L−1)                        3-D scaffolds
                                                                                                                   (Optimum parameter:                  FIGURE 2:                                                                                                                  PHB, untreated, EtOH (2 h)                                                           3.7                                 -29                           Water contact angle (θH20) of untreated PHB and PHBV (4%, w/v) solvent-cast thin
                                                                                                             100 W, 10 min) - Köse, et al. (2003)       Schematic representation of the alkaline
            Identify the ideal concentration                                                                                                                                                                                                                                       PHB, NaOH 0.4M                                                                       3.7                                 -31                           films pre- and post-sterilization (n = 4).
                                                                                                                                                        and rf-O2-plasma surface treatment and
                                                                                                                                                                                                                                                                                   PHB, NaOH 0.6M                                                                       2.7                                 -81                           Surface physico-chemistry                                                                          Polymeric porous 3-D scaffolds
                                                                                  2                                                                     physico-chemical    characterization    by
                                                                                                                                                        means of scanning electron microscopy                                                                                      PHB, 100W 10 min                                                                       -                                -120                                                                                                                              PHB (4%, w/v)         PHBV (4%, w/v)
                                                               Water contact angle (θH2O) &
                                                                ζ-potential measurement                                                                 (SEM), electrokinetic analyzer (EKA),                                                                                      PHBV, untreated                                                                      3.1                                 -37                                                                                                               Before sterilization process
                          NaOH                                                    3                                                                     helium pycnometer and drop sessile                                                                                         PHBV, untreated, EtOH (2 h)                                                          3.2                                 -36                           Contact angle, θapparent                                                        (o)           66.80 ± 0.2             79.24 ± 0.4
                                                         Morphology of porous structure by using                                                        analyzer (DSA). Statistical analysis was                                                                                   PHBV, NaOH 0.4M                                                                      3.0                                 -53
                                                           scanning electron microscopy (SEM)                                                                                                                                                                                                                                                                                                                                                                                                                                  After sterilization process
                                                                                                                                                        conducted by using the Students t-test and                                                                                 PHBV, NaOH 0.6M                                                                      2.7                                 -93
                                                                                  4                                                                                                                                                                                                                                                                                                                                                       Contact angle, θapparent                                                        (o)           65.43 ± 0.3             78.11 ± 0.5
                                                                                                                                                        ANOVA Tukey’s test (SPSS version 17.0                                                                                      PHBV, 100W 10 min                                                                      -                                -128
                                                   In vitro cell-biomaterial interactions (2 weeks)
                                                                                                                                                        IBM co.)
                                                                                  5
                                                                                                                                                                                                                                                                                                                                                 In vitro degradation process in cell growth media
                                                           Identify the ideal treatment based
                                                           on the cellular proliferation study                                                                                                                                                   110       (a)                                                           Ψ                                                                            9       (b)
                                                                                                                                                                                                                                                                                                                                                                                                                        *Ψ                    *Ψ
      RESULTS                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        FIGURE 6:
                                                                                                                                                                                                     % Residual weight of porous 3-D scaffolds




                                                                                                                                                                                                                                                 100                  *                                                                                                                               8
                                                                                                                                                                                                                                                                                                             *                                                  Ruptured
                                                                                                                                                                                                                                                 90
                                                                                                                                                                                                                                                                                                                                        *                                                                               *
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     Kinetics of the in vitro degradation process for PHB
                                                                                                                                                                                                                                                                                                                                                                                                      7
                                                                                                                                                                                                                                                 80                   *                                                                                                                                                            *Ψ         Ψ                                                 *Ψ                                                   and PHBV (4%, w/v) porous 3-D scaffolds are
        NaOH surface treatment of polymeric porous 3-D scaffolds                                                                                                                                                                                                                                                                                                                                                                                                                                                     *Ψ        *Ψ             *Ψ
                                                                                                                                                                                                                                                                                                                                        *                                                             6                                                 *Ψ
                                                                                                                                                                                                                                                 70                                                                                                                                                                                                                                                                                                  measured via (a) mass and (b) pH. The mean
                                                                                                                                                                                                                                                                                                                         (f)
                                                                                                                                                                                                                                                                                                                                                                                           pH value




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Ψ                       Ψ
                                                                                                                                       FIGURE 3:
                                                                                                                                                                                                                                                 60                                                                                                                                                   5                                                                                   *Ψ                                      Ψ
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     values obtained from 4 experiments ± standard
            0.8 M               1.0 M                  0.6 M                                                                                                                                                                                     50
                                                                                                    0.4 M              0.2 M
                                                                                                                                       Morphology of polymeric porous                                                                                                PHB (4%, w/v) porous 3-D s caffold                                                          Ruptured                             4                                                                                                                                              deviation (SD) for each time frame is shown below
                                                                                                                                       3-D foams in a rectangular form
                                                                                                                                                                                                                                                 40
                                                                                                                                                                                                                                                                     PHBV (4%, w/v) porous 3-D s caffold                                                                                              3
                                                                                                                                                                                                                                                                                                                                                                                                                                        PHB (4%, w/v) porous 3-D scaffold                                                                            (n = 4). (Ψ) p<0.05 for the value compared to each
                                                                                                                                                                                                                                                                                                                                                                                                                                        PHBV (4%, w/v) porous 3-D scaffold
                                                                                                                                       (an approximate size of 10mm ×
                                                                                                                                                                                                                                                 30
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     of the polymers or control (pH analysis) and (*)
                                                                                                                                                                                                                                                                                                                                                                                                      2                                 Cell growth media without scaffold
                 PHBV (4%, w/v) porous 3-D scaffolds                                  PHB (4%, w/v) porous 3-D scaffolds                                                                                                                         20
                                                                                                                                       10mm × 5mm) after serial                                                                                                                                                                                                                                                                                                                                                                                      p<0.05 for the value change compared to the
       Control + DIW            0.4 M                  0.2 M                                                                                                                                                                                     10                                                                                                                                                   1
                                                                          0.8 M                    0.6 M               1.0 M
                                                                                                                                       concentrations of NaOH surface                                                                                                                                                                                                                                                                                                                                                                                previous value.
                                                                                                                                                                                                                                                   0
                                                                                                                                                                                                                                                                                                                                                                                                      0
                                                                                                                                       treatment.                                                                                                      0         7   14       21                     28                  35        42       49         56       63         70                             0             7          14         21        28                                        35                 42           49          56        63
                                                                                                                                                                                                                                                                                                                 Tim e (days )                                                                                                                          Time (days )


                                                                                                                                                                                              Mechanical Properties                                                                TABLE 5:
      TABLE 1:                                                                                                                                                                                                                                                                     Mechanical properties of PHB and PHBV (4%, w/v) porous 3-D scaffolds.                                                                                                                                                      Cellular response of a CLL’s cell line (RL) on untreated and treated foams
      Water contact angle (θH2O) of PHB and PHBV 4% (w/v) solvent-cast thin
      films after (a) rf-O2 plasma and (b) NaOH surface treatment.                                                                                                                                                                                                                   Mechanical Properties
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         *
                                                                                                                                                                                                    Polymers                                                               Compressive       Ultimate compressive
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          1.4
      Water contact angle of solvent-cast thin films post-surface treatment                                                                                                                                                                                               modulus (GPa)         strength (MPa)[a]
                                                                                                                                                  NaOH treatment: Significantly                     PHB (4%, w/v)                                                         0.0071 ± 0.72            1.97 ± 0.12                                                                                                                                                                                            1.2
      (a) Surface physico-chemistry                                 PHB (4%, w/v)    PHBV (4%, w/v)                                               changed for 0.4 M & 0.6 M.
                                                                                                                                                                                                    PHBV (4%, w/v)                                                        0.0096 ± 0.18            1.83 ± 0.09
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Absorbance (490 nm)




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1
          (rf-O2 plasma treatment)                                           100 W, 10 min[a]                                                     Plasma: Both polymers were                        [a] Samples are crushed, compacted and eventually ruptured into several fragments (n = 3).
           Contact angle, θapparent (o)                                < 25[b][c]        < 25[b][c]                                               completely wet (<25o).                                                                                                                                                                                                                                                                                                                                  0.8
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     *
                                                                                                                                                                                                                                                                                                                                                                                                                             Colorimetric assay                                                                                                                                 *
      (b) Surface physico-chemistry                                       PHB (4%, w/v)                                               PHBV (4%, w/v)                                                                                                                                                                                                                                                                            (MTS assay)                                                               0.6
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         Seeding efficacy for all
          (NaOH treatment)                                           0.4 mol L-1   0.6 mol L-1                                    0.4 mol L-1 0.6 mol L-1                                                                                                                                                                                                                                                                                                                                                             untreated and treated foams
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          0.4
                                                                                                                                                                                        a) All scaffolds at day 14 displayed high in cell                                                                                                                                                                                                                                                                                 = 81.55 to 95.43%
         Contact angle, θapparent (o)                              65.88 ± 0.72                    15.44 ± 0.33**                  < 25[b][c]          < 25[b][c]                       proliferation as compared to day 7 (p<0.05).                                                                                                        FIGURE 7:
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          0.2
      **p<0.01   as compared to 0.4 mol L-1 NaOH and untreated PHB (66.80 ± 0.2o) (n = 10). [a] Optimized operational parameters are
                                                                                                                                                                                        b) Data were obtained in 6 separate instances, each                                                                                                 Cellular growth of a CLL cell line (RL) on PHB and
      studied by Köse et al.[3, 4] [b] The surface is completely wet by re-distilled water droplet (n = 10). Contact angle of fully wetting <
      25o.[5][c] Thin films of PHB and PHBV are fabricated on the polypropylene (PP) sheet and then treated with both treatments.                                                       in quadruplicates (n = 4).                                                                                                                          PHBV (4%, w/v) porous 3-D scaffolds without                                                                                                                       0
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Day 1                                        Day 7                              Day 14
                                                                                                                                                                                                                                                                                                                                            treatment (control) and with surface treatment
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         Type of PHAs porous 3-D scaffolds
                                                                                                                                                                                                                                                                                                                                            (alkaline and rf-oxygen plasma).
      TABLE 2:
                                                                                                                                                                                                                                                       CONCLUSIONS
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       PHB without treatment        PHBV without treatment       PHB 0.6M NaOH
      Physical properties of PHB and PHBV (4%, w/v) porous 3-D scaffolds before and after surface treatment.                                                                                                                                                                                                                                                                                                                                                                                                                           PHBV 0.6M NaOH               PHB plasma treatment         PHBV plasma treatment



      Physical properties of the polymeric foam pre- and post-surface treatment                                                                                                                     1. No structural and sturdiness problems.
                                                                                                                                                                                                    2. Altered the foams morphology by making more voids available for occupation by CLL cell line.
                                                                          Polymeric foams (4%, w/v)                                       BET surface area was found                                3. Both polymers were incomparable in term of their compressive modulus (GPa) and ultimate compressive strength (MPa). They were much
      Physical properties                                                      Before treatment                                           to be significantly different                                                                           better than other porous biodegradable polymers and composites.
                                                                             PHB             PHBV                                         for both treatment.                                       4.                                            CLL cell line was proliferated immensely on all treated & untreated polymeric foams after 14 days of incubation.
      BET surface area, As, m2 g-1[a]                                    0.70 ± 0.02      0.82 ± 0.03                                                                                               5.                                            0.6 M NaOH treatment is the best surface treatment for biological surface coating.
      Geometrical bulk density, g cm-3                                   0.084 ± 0.15 0.072 ± 0.28*
                                                                                                                                          Similar porosity +                                        6.                                            CLL: No preferential on choosing which surface properties & material characteristics.
      Skeletal density, g cm-3[b][c]                                      0.47 ± 0.52    0.92 ± 0.14*                                     ↑ voids developed.                                        7.                                            HIGH potential in developing an ex vivo 3-D mimicry of the human haematopoietic microenvironment model for the study of CLL.
      Porosity, %                                                        81.97 ± 1.22 92.17 ± 0.73*
                                                                                         Polymeric foams (4%, w/v)
      Physical properties                                               Alkaline treatment (0.6 M)        rf-O2 plasma treatment                                                                    REFERENCES
                                                                           PHB            PHBV             PHB             PHBV                                                                     1. S. F. Williams et al., International Journal of Biological Macromolecules, 1999, 25,111.
      BET surface area, As, m2 g-1[a]                                 0.89 ± 0.02*     0.97 ± 0.03*   0.78 ± 0.03*      0.91 ± 0.01*                                                                2. L. Jing et al., Journal of Biomedical Materials Research Part A, 2005, 75, 985.
      Geometrical bulk density, g cm-3                                0.084 ± 0.15 0.072 ± 0.28*      0.084 ± 0.15     0.072 ± 0.28*                                                                3. G. T. Köse et al., Biomaterials 2003, 24, 1949.
      Skeletal density, g cm-3[b][c]                                   0.47 ± 0.52     0.92 ± 0.14*    0.47 ± 0.52      0.92 ± 0.14*                                                                4. G. T. Köse et al., Biomaterials 2003, 24, 4999.
      Porosity, %                                                     80.96 ± 0.21 91.05 ± 0.52       79.11 ± 0.87      91.74 ± 0.42                                                                5. A. Atala et al., in Principles of Regenerative Medicine, Academic Press, 2007.
      *(p<0.05) - Results are considered statistically significant (n = 4) as compared to prior treatment. Ψ(p<0.05) - Results are considered
      statistically significant (n = 4) as compared to rf-O2 plasma treatment. [a] BET surface area (m2 g-1) = Total surface area in all direction
      (m2)/skeletal mass (g). [b] ρs is the skeletal density of the crushed scaffolds, which is determined from helium pycnometry. [c] The higher
      pore volume (the higher the amount of absorbate intruded), the lower the skeletal volume.



                                                                                               The authors would like to thank the Malaysian Higher Education and the Richard Thomas
                                                                                               Leukaemia Fund for providing financial support to this project.                                                                                                                                                                                                                                                                                                                                                      ACKNOWLEDGEMENTS

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ESB 2011 - Dublin (Ireland) 01 sept 2011

  • 1. Surface Treatment of Poly(3-Hydroxybutyric Acid) (PHB) and Poly(3-Hydroxybutyric- co-3-Hydroxyvaleric Acid) (PHBV) Porous 3-D Scaffolds With An Improved Thickness To Enhance Cell-Biomaterial Adhesion and Interactions Saiful Zubairi1, Alexander Bismarck1, Apostolis Koutinas2, Nicki Panoskaltsis3 and Athanasios Mantalaris1 1Department of Chemical Engineering, Imperial College London, 2Department of Food Science and Technology, Agricultural University of Athens, and 3Department of Haematology, Northwick Park & St. Mark’s campus, Imperial College London. For additional information please contact: saiful.zubairi08@imperial.ac.uk INTRODUCTION Weight loss after surface treatment No structural integrity problem. No apparent detachable fraction. The poor hydrophilic properties of PHA have hindered its extensive use for medical applications[1]. TABLE 3: (a) rf-O2 plasma treatment PHB (4%, w/v) PHBV (4%, w/v) Weight loss of PHB and PHBV 4% (w/v) Hence, it is imperative to improve the surface properties of PHA to render it suitable for tissue porous 3-D scaffolds after (a) rf-O2 plasma and 100 W, 10 min engineering[2]. A possible and effective way is surface treatment. Tailoring surface properties of (b) NaOH surface treatment. Weight loss (%) 1.64 ± 0.15 1.45 ± 0.25* degradable polymer scaffolds is an essential requirement towards the development of biomimetic support matrices. In this study, the PHA, particularly PHB and PHBV were fabricated into porous 3-D (b) NaOH treatment PHB (4%, w/v) PHBV (4%, w/v) scaffolds with an improved thickness (greater than 4 mm). Later, they were treated with two types of 0.4 mol L-1 0.6 mol L-1 0.4 mol L-1 0.6 mol L-1 surface treatments to enhance the surface hydrophilicity and in turn, improving the cell-biomaterial Weight loss (%) 3.58 ± 0.48* 5.56 ± 0.42* 2.79 ± 0.75* 3.57 ± 0.87* affinity. The PHB and PHBV foams were treated with NaOH and rf-oxygen plasma to modify their *p<0.05 as compared with PHB or PHBV treated with rf-O2 plasma (n = 4). surface chemistry and hydrophilicity with the aim of increasing the cellular attachment of Chronic Lymphocytic Leukaemia cell line (RL) as well as to identify which treatments suit best for the Structural analysis of polymeric porous 3-D scaffolds after surface treatment biological surface coating. 0.4 M NaOH PHB 0.6 M NaOH PHB Rf-O2 plasma PHB FIGURE 4: OBJECTIVE Scanning electron micrographs of PHB and PHBV (4%, w/v) porous 3-D scaffolds subsequent to alkaline and rf-oxygen plasma treatment. The 1. To analyze the morphology and surface properties of the modified polymeric 3-D scaffolds. treatment conditions for rf-oxygen plasma: 100 W, 2. To identify which surface treatments suit best for biological surface coating based on the RL cell 10 min. (a) 0.4M NaOH PHB; (b) 0.4M NaOH line cellular response. PHBV; (c) 0.6M NaOH PHB; (d) 0.6M NaOH PHBV; (e) PHB rf-oxygen plasma; (f) PHBV rf-oxygen METHODOLOGY INNER SIDE INNER SIDE plasma. 0.4 M NaOH PHBV 0.6 M NaOH PHBV Rf-O2 plasma PHBV PHBV (4%, w/v) Solvent evaporation in fume cupboard (Complied with ∼10 ∼ ∼ mm ∼10 ∼ ∼ mm UK-SED, 2002: < 20 mg/m3) FIGURE 5: ∼ ∼ 5 mm ξ = f(pH) for PHB (a) and PHBV (b) porous 3-D INNER SIDE INNER SIDE scaffolds before and after rf-oxygen plasma and Polymer solution in NaOH treatment. In Figure 2(a) and (b), the arrow organic solvent Rectangular size of polymeric highlights the shift of the iep after NaOH treatment. (c) (a) (e) porous 3-D scaffolds(> 4mm) Porogen-DIW ζ-potential measurement of polymeric porous 3-D scaffolds Polymer solution + Porogen leaching (a) 3 20 20 (a) (b) 4 pH (103 M KCl) pH (103 M KCl) 2 1 0 0 5 Porous 3-D 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 scaffolds -20 -20 PHB PHBV Zeta-Potential ζ [Mv] (b) Dried cast Polymer + Zeta-Potential ζ [Mv] Polymer + Solvent -40 -40 ζ + Porogen cast Porogen ζ ζplateau -60 -60 ζ plateau -80 -80 Porogen (i.e., NaCl, sucrose & etc.) -100 -100 FIGURE 1: -120 -120 Schematic of the Solvent-Casting Particulate-Leaching (SCPL) process. The process comprises (1) mixing of polymer -140 -140 solution with porogen; (2) adding the polymer solution with porogen into a Petri-dish and then incubated in the Untreated PHB (4%, w/v) Treated PHB (4%, w/v) 0.4M NaOH Untreated PHBV (4%, w/v) Treated PHBV (4%, w/v) 0.4M NaOH Treated PHBV (4%, w/v) 0.6M NaOH Treated PHBV (4%, w/v) Oxygen-plasma lyophilization flask to avoid development of etching surfaces; (3) evaporation of solvent for 48 h in the fume cupboard. Treated PHB (4%, w/v) 0.6M NaOH Treated PHB (4%, w/v) Oxygen-plas ma Untreated PHB (4%, w/v) EtOH (2 hours ) Untreated PHBV (4%, w/v), EtOH (2 hours) The solvent evaporation is complied with the United Kingdom Solvent Emission Directive (SED), 2002 for Halogenated VOCs: <20 mg/m3 (<≅ 12 kg of CHCl3); (4) leaching out porogen from dried cast polymer + porogen by using 10 liters of TABLE 4: ζ-potential & water contact angle No significant changed were deionized water for 48 h (changed twice/day) at 20 ± 1oC; (5) lyophilized porous 3-D scaffolds with the thickness ζ-potential results: iep and ζplateau values of the ζ = f(pH) for PHB and measurement after sterilization process observed for both polymers. greater than 4 mm; (6) A rectangular size of ∼10mm x ∼10mm x ∼5mm porous 3-D scaffolds is incised prior to the PHBV (4%, w/v) porous 3-D scaffolds before and after surface treatment. Similar ζ-potential profile & CA surface treatments, in vitro degradation measurement, mechanical testing and cellular proliferation studies. Polymer iep ζplateau (mV) with the untreated polymers 1A 1B O2 rf-plasma treatment* PHB, untreated 3.8 -29 TABLE 5: Alkaline treatment - NaOH* Porous (0.2, 0.4, 0.6, 0.8, 1.0 mol L−1) 3-D scaffolds (Optimum parameter: FIGURE 2: PHB, untreated, EtOH (2 h) 3.7 -29 Water contact angle (θH20) of untreated PHB and PHBV (4%, w/v) solvent-cast thin 100 W, 10 min) - Köse, et al. (2003) Schematic representation of the alkaline Identify the ideal concentration PHB, NaOH 0.4M 3.7 -31 films pre- and post-sterilization (n = 4). and rf-O2-plasma surface treatment and PHB, NaOH 0.6M 2.7 -81 Surface physico-chemistry Polymeric porous 3-D scaffolds 2 physico-chemical characterization by means of scanning electron microscopy PHB, 100W 10 min - -120 PHB (4%, w/v) PHBV (4%, w/v) Water contact angle (θH2O) & ζ-potential measurement (SEM), electrokinetic analyzer (EKA), PHBV, untreated 3.1 -37 Before sterilization process NaOH 3 helium pycnometer and drop sessile PHBV, untreated, EtOH (2 h) 3.2 -36 Contact angle, θapparent (o) 66.80 ± 0.2 79.24 ± 0.4 Morphology of porous structure by using analyzer (DSA). Statistical analysis was PHBV, NaOH 0.4M 3.0 -53 scanning electron microscopy (SEM) After sterilization process conducted by using the Students t-test and PHBV, NaOH 0.6M 2.7 -93 4 Contact angle, θapparent (o) 65.43 ± 0.3 78.11 ± 0.5 ANOVA Tukey’s test (SPSS version 17.0 PHBV, 100W 10 min - -128 In vitro cell-biomaterial interactions (2 weeks) IBM co.) 5 In vitro degradation process in cell growth media Identify the ideal treatment based on the cellular proliferation study 110 (a) Ψ 9 (b) *Ψ *Ψ RESULTS FIGURE 6: % Residual weight of porous 3-D scaffolds 100 * 8 * Ruptured 90 * * Kinetics of the in vitro degradation process for PHB 7 80 * *Ψ Ψ *Ψ and PHBV (4%, w/v) porous 3-D scaffolds are NaOH surface treatment of polymeric porous 3-D scaffolds *Ψ *Ψ *Ψ * 6 *Ψ 70 measured via (a) mass and (b) pH. The mean (f) pH value Ψ Ψ FIGURE 3: 60 5 *Ψ Ψ values obtained from 4 experiments ± standard 0.8 M 1.0 M 0.6 M 50 0.4 M 0.2 M Morphology of polymeric porous PHB (4%, w/v) porous 3-D s caffold Ruptured 4 deviation (SD) for each time frame is shown below 3-D foams in a rectangular form 40 PHBV (4%, w/v) porous 3-D s caffold 3 PHB (4%, w/v) porous 3-D scaffold (n = 4). (Ψ) p<0.05 for the value compared to each PHBV (4%, w/v) porous 3-D scaffold (an approximate size of 10mm × 30 of the polymers or control (pH analysis) and (*) 2 Cell growth media without scaffold PHBV (4%, w/v) porous 3-D scaffolds PHB (4%, w/v) porous 3-D scaffolds 20 10mm × 5mm) after serial p<0.05 for the value change compared to the Control + DIW 0.4 M 0.2 M 10 1 0.8 M 0.6 M 1.0 M concentrations of NaOH surface previous value. 0 0 treatment. 0 7 14 21 28 35 42 49 56 63 70 0 7 14 21 28 35 42 49 56 63 Tim e (days ) Time (days ) Mechanical Properties TABLE 5: TABLE 1: Mechanical properties of PHB and PHBV (4%, w/v) porous 3-D scaffolds. Cellular response of a CLL’s cell line (RL) on untreated and treated foams Water contact angle (θH2O) of PHB and PHBV 4% (w/v) solvent-cast thin films after (a) rf-O2 plasma and (b) NaOH surface treatment. Mechanical Properties * Polymers Compressive Ultimate compressive 1.4 Water contact angle of solvent-cast thin films post-surface treatment modulus (GPa) strength (MPa)[a] NaOH treatment: Significantly PHB (4%, w/v) 0.0071 ± 0.72 1.97 ± 0.12 1.2 (a) Surface physico-chemistry PHB (4%, w/v) PHBV (4%, w/v) changed for 0.4 M & 0.6 M. PHBV (4%, w/v) 0.0096 ± 0.18 1.83 ± 0.09 Absorbance (490 nm) 1 (rf-O2 plasma treatment) 100 W, 10 min[a] Plasma: Both polymers were [a] Samples are crushed, compacted and eventually ruptured into several fragments (n = 3). Contact angle, θapparent (o) < 25[b][c] < 25[b][c] completely wet (<25o). 0.8 * Colorimetric assay * (b) Surface physico-chemistry PHB (4%, w/v) PHBV (4%, w/v) (MTS assay) 0.6 Seeding efficacy for all (NaOH treatment) 0.4 mol L-1 0.6 mol L-1 0.4 mol L-1 0.6 mol L-1 untreated and treated foams 0.4 a) All scaffolds at day 14 displayed high in cell = 81.55 to 95.43% Contact angle, θapparent (o) 65.88 ± 0.72 15.44 ± 0.33** < 25[b][c] < 25[b][c] proliferation as compared to day 7 (p<0.05). FIGURE 7: 0.2 **p<0.01 as compared to 0.4 mol L-1 NaOH and untreated PHB (66.80 ± 0.2o) (n = 10). [a] Optimized operational parameters are b) Data were obtained in 6 separate instances, each Cellular growth of a CLL cell line (RL) on PHB and studied by Köse et al.[3, 4] [b] The surface is completely wet by re-distilled water droplet (n = 10). Contact angle of fully wetting < 25o.[5][c] Thin films of PHB and PHBV are fabricated on the polypropylene (PP) sheet and then treated with both treatments. in quadruplicates (n = 4). PHBV (4%, w/v) porous 3-D scaffolds without 0 Day 1 Day 7 Day 14 treatment (control) and with surface treatment Type of PHAs porous 3-D scaffolds (alkaline and rf-oxygen plasma). TABLE 2: CONCLUSIONS PHB without treatment PHBV without treatment PHB 0.6M NaOH Physical properties of PHB and PHBV (4%, w/v) porous 3-D scaffolds before and after surface treatment. PHBV 0.6M NaOH PHB plasma treatment PHBV plasma treatment Physical properties of the polymeric foam pre- and post-surface treatment 1. No structural and sturdiness problems. 2. Altered the foams morphology by making more voids available for occupation by CLL cell line. Polymeric foams (4%, w/v) BET surface area was found 3. Both polymers were incomparable in term of their compressive modulus (GPa) and ultimate compressive strength (MPa). They were much Physical properties Before treatment to be significantly different better than other porous biodegradable polymers and composites. PHB PHBV for both treatment. 4. CLL cell line was proliferated immensely on all treated & untreated polymeric foams after 14 days of incubation. BET surface area, As, m2 g-1[a] 0.70 ± 0.02 0.82 ± 0.03 5. 0.6 M NaOH treatment is the best surface treatment for biological surface coating. Geometrical bulk density, g cm-3 0.084 ± 0.15 0.072 ± 0.28* Similar porosity + 6. CLL: No preferential on choosing which surface properties & material characteristics. Skeletal density, g cm-3[b][c] 0.47 ± 0.52 0.92 ± 0.14* ↑ voids developed. 7. HIGH potential in developing an ex vivo 3-D mimicry of the human haematopoietic microenvironment model for the study of CLL. Porosity, % 81.97 ± 1.22 92.17 ± 0.73* Polymeric foams (4%, w/v) Physical properties Alkaline treatment (0.6 M) rf-O2 plasma treatment REFERENCES PHB PHBV PHB PHBV 1. S. F. Williams et al., International Journal of Biological Macromolecules, 1999, 25,111. BET surface area, As, m2 g-1[a] 0.89 ± 0.02* 0.97 ± 0.03* 0.78 ± 0.03* 0.91 ± 0.01* 2. L. Jing et al., Journal of Biomedical Materials Research Part A, 2005, 75, 985. Geometrical bulk density, g cm-3 0.084 ± 0.15 0.072 ± 0.28* 0.084 ± 0.15 0.072 ± 0.28* 3. G. T. Köse et al., Biomaterials 2003, 24, 1949. Skeletal density, g cm-3[b][c] 0.47 ± 0.52 0.92 ± 0.14* 0.47 ± 0.52 0.92 ± 0.14* 4. G. T. Köse et al., Biomaterials 2003, 24, 4999. Porosity, % 80.96 ± 0.21 91.05 ± 0.52 79.11 ± 0.87 91.74 ± 0.42 5. A. Atala et al., in Principles of Regenerative Medicine, Academic Press, 2007. *(p<0.05) - Results are considered statistically significant (n = 4) as compared to prior treatment. Ψ(p<0.05) - Results are considered statistically significant (n = 4) as compared to rf-O2 plasma treatment. [a] BET surface area (m2 g-1) = Total surface area in all direction (m2)/skeletal mass (g). [b] ρs is the skeletal density of the crushed scaffolds, which is determined from helium pycnometry. [c] The higher pore volume (the higher the amount of absorbate intruded), the lower the skeletal volume. The authors would like to thank the Malaysian Higher Education and the Richard Thomas Leukaemia Fund for providing financial support to this project. ACKNOWLEDGEMENTS