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TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Index
ABS ECM Fuel Pump Relay
Air Conditioner Amplifier Fuse Locations
Air Conditioner Single Pressure Switch Idle Air Control Valve
Automatic Transmission Idle Speed (Base)
Auto Trans Fluid Temperature Sensor 6 Ignition Coils
Auto Trans Inhibitor Switch Ignition System
Auto Trans Range Switch Ignition Timing (Base)
Auto Trans Solenoids Intake Air Temperature Sensor
Auto Trans Turbine Speed Sensor Kickdown Switch (If Fitted)
Brake Lamp Switch 7 Knock Sensor
1 Camshaft Position Sensor Main (EFI) Relay
2 Camshaft Timing Oil Control Valve 8 Mass Air Flow Meter
Canister Purge Solenoid Overdrive Off Lamp
Check Engine Lamp Overdrive Off Switch
3 Crankshaft Position Sensor Overview
Diagnostic Connector Oxygen Sensor
4 Engine Coolant Temperature Sensor PCM
Engine Coolant Temperature Switch PCM Voltage Table
Engine Cooling Fan 9 Power Steering Pressure Sensor
Engine Cooling Fan Relays Power Steering Test Connector
Engine Cooling Fan Resistor - Low Security Indicator LED
Fault Codes SRS ECM
Fault Code Erasure Starter Relay
Fault Code Extraction Throttle Body
Fault Code Table 10 Throttle Position Sensor
Firing Order Transponder Key Amplifier
5 Fuel Injectors Unlock Warning Switch
Fuel Pressure Variable Valve Timing System
Fuel Pressure Regulator Vehicle Speed Sensor
Fuel Pump Assembly Wiring Diagram
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TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
ABS ECM
The ABS ECM is located with the ABS unit in the engine compartment.
Modules communicate with each other through serial data.
To Test Voltage:
See PCM Pin #B15 and PCM Pin #D16.
Air Conditioner Amplifier
The Air Conditioner Amplifier is located under the dash behind the glove compartment.
The PCM communicates with the A/C Amplifier to control operation of the air conditioner.
To Test Voltage:
See PCM Pin #D10 and D21.
Air Conditioner Single Pressure Switch
The Air Conditioner Single Pressure Switch is located in the air conditioner pressure lines.
Should the air conditioner pressure exceed specifications, this switch closes to ground.
This brings the Engine Cooling Fan onto high speed.
Automatic Transmission
The 4 speed Automatic Transmission is PCM controlled.
The PCM controls the transmission through:
Automatic Transmission Fluid Temperature Sensor.
Automatic Transmission Solenoids.
Automatic Transmission Turbine Speed Sensor.
Automatic Transmission Fluid Temperature (TFT) Sensor
The TFT Sensor is located within the Automatic Transmission.
The PCM monitors this sensor to determine transmission fluid temperature.
To Test Voltage:
See PCM Pin #B9 and PCM Pin #C10.
Automatic Transmission Inhibitor Switch
The Inhibitor Switch is incorporated with the Automatic Transmission Range Switch.
To Test Voltage:
See PCM Pin #D11 and D22.
Automatic Transmission Range Switch
The Automatic Transmission Range Switch incorporates the Inhibitor Switch.
The PCM monitors this switch for driver demand.
It monitors Park and Neutral positions through the Inhibitor Switch.
If it sees no voltage on any of the monitored lines, it assumes Drive is selected.
To Test Voltage:
See PCM Pin #A5 and PCM Pin #D11, D17, D18, D19 and D22.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Automatic Transmission Solenoids
The Automatic Transmission Solenoids are located within the Automatic Transmission.
They are:
• Shift Solenoid #1
• Shift Solenoid #2
• Solenoid ST
• Line Pressure Solenoid
• Lock Up Solenoid
To Test Voltage:
See PCM Pin #C1, C2, C3, C6, C7 and C9.
Automatic Transmission Turbine Speed Sensor
The Automatic Transmission Turbine Speed Sensor is located in the Automatic Transmission.
The PCM monitors this sensor for transmission speed.
To Test Voltage:
See PCM Pin #C5 and C11.
Brake Lamp Switch
The Brake Lamp Switch is located at the brake pedal cluster.
The PCM monitors this switch to determine when the brakes are applied.
To Test Voltage:
See PCM Pin #A6.
1 Camshaft Position Sensor
The Camshaft Position Sensor is located at the left end of the camshaft.
It incorporates a single tooth plate on the camshaft and a pickup coil.
The PCM monitors this sensor for engine position.
It also uses this signal to monitor operation of the Camshaft Timing Oil Control Valve.
To Test Voltage:
See PCM Pin #A16 and A18.
2 Camshaft Timing Oil Control Valve
The Camshaft Timing Oil Control Valve is located at the right end of the camshaft.
The PCM actuates this valve to vary the opening of the intake valves.
To Test Voltage:
See PCM Pin #A10 and A23.
To Test:
With the engine idling at operating temperature disconnect the Oil Control Valve connector.
Apply battery voltage to the valve.
If the engine runs rough or stalls, the valve is operating.
If there is no change, the valve is faulty and should be replaced.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Canister Purge Solenoid
The Canister Purge Solenoid is located at the left rear of the cylinder head.
The PCM actuates this solenoid to purge the carbon canister of gaseous hydrocarbons.
It will do this when it has the least effect on driveability.
To Test Voltage:
See PCM Pin #A9.
Check Engine Lamp
The Check Engine Lamp is located in the instrument panel.
Should the PCM detect a fault it will illuminate this lamp.
Manual 2 digit Fault Codes can also be read through this lamp.
To Test Voltage:
See PCM Pin #D5.
3 Crankshaft Position Sensor
The Crankshaft Position Sensor is located at the right end of the crankshaft.
It incorporates a signal plate with 34 teeth and a pick up coil.
The PCM monitors this sensor for crankshaft angle and engine speed.
To Test Voltage:
See PCM Pin #A16 and A17.
Diagnostic Connector
The 16 pin OBDII type Diagnostic Connector is located under the drivers side dash.
To Test Voltage:
See PCM Pin #B15 and PCM Pin #D16.
4 Engine Coolant Temperature Sensor
The Engine Coolant Temperature Sensor is located at the right end of the cylinder head.
It is to the rear of the Camshaft Position Sensor.
The PCM monitors this sensor to determine engine coolant temperature.
To Test Voltage:
See PCM Pin #B4 and B9.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Engine Coolant Temperature Switch (Models with A/C)
The Engine Coolant Temperature Switch is located at the radiator.
When the engine coolant temperature exceeds specifications, this switch closes.
This brings the Engine Cooling Fan on to high speed.
Engine Cooling Fan
The Engine Cooling Fan is located at the radiator.
It is actuated by Engine Cooling Fan Relay #1.
Operation:
In models without air conditioning;
The fan is actuated on a single speed by the PCM.
To Test Voltage:
See PCM Pin #A8.
In models with air conditioning:
The fan is actuated on low speed by the Air Conditioner Amplifier.
It is actuated on high speed by:
PCM.
Air Conditioner Single Pressure Switch or
Engine Coolant Temperature Switch.
To Test Voltage:
See PCM Pin #A8, and PCM Pin #D10 and D21.
Engine Cooling Fan Relays
The Engine Cooling Fan Relays are in the main fuse relay box in the engine compartment.
Models without air conditioning use Fan Relay #1 only.
Models with air conditioning use both Fan Relay #1 and Fan Relay #2.
(See Engine Cooling Fan)
To Test Voltage:
See PCM Pin #A8.
Engine Cooling Fan Resistor - Low Speed (A/C)
The Engine Cooling Fan Low Speed Resistor is located behind the left headlamp.
It is used through Engine Cooling Fan Relay #2 to operate the fan on low speed.
Firing Order
1, 3, 4, 2.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
5 Fuel Injectors
The Fuel Injectors are located in the intake ports of the cylinder head.
To Test Voltage:
See PCM Pin #A11, A12, A24 and A25.
To Test Resistance @ 20°C:
Disconnect connectors and test individually - should be 13.4 to 14.2 Ohms.
Fuel Pressure
Engine idling 304 to 343 kPa.
Fuel Pressure Regulator
The Fuel Pressure Regulator is incorporated within the Fuel Pump Assembly in the fuel tank.
This negates the need for a fuel return line and keeps the fuel in the tank cooler.
Fuel Pump Assembly
The Fuel Pump Assembly is located in the fuel tank.
It incorporates the Fuel Pressure Regulator, Fuel Pump and the Fuel Gauge Sender.
Fuel Pump Relay
The Fuel Pump Relay is in the instrument panel junction box in the passenger compartment.
To Test Voltage:
See PCM Pin #D14.
Fuse Locations
The following Fuses are in the Fusible Link Block in the engine compartment.
Fuse Alt - 100 Amp.
Fuse Main - 60 Amp.
The following Fuses are in the main fuse relay box in the engine compartment.
Fuse AM2 - 15 Amp.
Fuse EFI - 15 Amp.
Fuse RDI - 30 Amp
Fuse ST - 30 Amp.
The following Fuses are in the instrument panel junction box in the passenger compartment.
Fuse AM1 - 50 Amp.
Fuse ECU-IG - 7.5 Amp.
Fuse Gauge - 10 Amp.
Fuse OBD - 7.5 Amp.
Fuse Stop - 10 Amp.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Idle Air Control Valve
The rotary solenoid type Idle Air Control Valve is located at the Throttle Body.
The PCM actuates this valve to alter the air bypassing the throttle plate.
To Test Voltage:
See PCM Pin #A2.
Idle Speed (Base)
Idle speed is PCM controlled.
It can be checked as follows:
Ensure that:
Engine is @ operating temperature
All accessories including air conditioner are off.
Transmission is in neutral or park.
Connect suitable tachometer to terminal 9 of the Diagnostic Connector.
Start engine and check idle speed is as follows:
100 to 700 RPM (Manual)
650 to 750 RPM (Auto)
6 Ignition Coils
There are 4 Ignition Coils located at the spark plugs.
Each coil incorporates its own Igniter.
To Test Voltage:
See PCM Pin #A3, A19, A20, A21 and A22.
Ignition System
The Ignition System used is an Electronic Distributorless Ignition System.
It has a single Ignition Coil / Igniter for each spark plug.
The PCM determines ignition timing and outputs a signal for each cylinder (IGT).
Simultaneously, the Igniter also sends a confirmation signal back to the PCM (IGF).
This acts as a failsafe for misfire detection.
Ignition Timing (Base)
Ignition timing is ECM controlled and cannot be adjusted.
It can be checked as follows:
Ensure that:
Engine is @ operating temperature
All accessories including air conditioner are off.
Transmission is in neutral or park.
Bridge terminal 13 of the Diagnostic Connector to ground.
Connect timing light to cylinder #1.
Start engine and check ignition timing is 8° to 12° BTDC.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Intake Air Temperature Sensor
The Intake Air Temperature Sensor is incorporated within the Mass Air Flow Meter.
The PCM monitors this sensor to determine the temperature of the incoming air.
To Test Voltage:
See PCM Pin #B3 and B9.
Kickdown Switch (If Fitted)
These vehicles may be fitted with a Kickdown Switch.
To Test Voltage:
See PCM Pin #C12.
7 Knock Sensor
The piezoelectric Knock Sensor is located on the front of the engine block.
When the PCM detects a knocking condition it retards the ignition timing to alleviate the knock.
To Test Voltage:
See PCM Pin #B13.
Main (EFI) Relay
The Main (EFI) Relay is located in the main fuse relay box in the engine compartment.
To Test Voltage:
See PCM Pin #D12.
8 Mass Air Flow Meter
The hot wire Mass Air Flow Meter is located in the intake duct.
It incorporates the Intake Air Temperature Sensor.
To Test Voltage:
See PCM Pin #B2, B3, B9 and B10.
Overdrive Off Lamp
The Overdrive Off Lamp is located in the instrument panel.
It is actuated by the Overdrive Off Switch.
The PCM monitors this lamp to determine when the Overdrive Off Switch has been activated.
To Test Voltage:
See PCM Pin #C4.
Overdrive Off Switch
The Overdrive Off Switch is located in the gear selector lever.
The driver activates this switch to prevent actuation of the overdrive gear.
To Test Voltage:
See PCM Pin #C4.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Overview
These vehicles are fitted with the 1.3 Litre 2NZ-FE and the 1.5 Litre 1NZ-FE VVTi engines.
The system manages both engine and automatic transmission control.
Battery voltage as well as air conditioning and engine cooling fans are PCM controlled.
Air Mass calculations are by a hot wire Mass Air Flow Meter.
Close monitoring of stoichiometric air fuel ratio is through a heated Oxygen Sensor.
Exhaust gases are cleaned using a 3 way catalytic converter.
Oxygen Sensor
The heated zirconium dioxide Oxygen Sensor is in the exhaust before the catalytic converter.
To Test Voltage:
See PCM Pin #B6 and B8.
9 Power Steering Oil Pressure Sensor
The Power Steering Oil Pressure Sensor is located at the power steering pump.
The PCM monitors this sensor for power steering load.
It will adjust idle speed to the most appropriate dependant upon this signal.
To Test Voltage:
See PCM Pin #B1, B9 and B12.
Power Steering Pressure Test Connector
The Power Steering Pressure Test Connector is located under the passenger side dash.
To Test Voltage:
See PCM Pin #A7.
Security Indicator LED
The Security Indicator LED is located in the instrument panel.
It indicates the state of the security system.
To Test Voltage:
See PCM Pin #D6.
SRS ECM
The SRS ECM is located behind the centre console.
Modules communicate with each other through serial data.
To Test Voltage:
See PCM Pin #B15 and PCM Pin #D16.
Starter Relay
The Starter Relay is located in the main fuse relay box in the engine compartment.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Throttle Body
The Throttle Body incorporates:
Idle Air Control Valve.
Throttle Position Sensor.
10 Throttle Position Sensor
The potentiometer type Throttle Position Sensor is located at the Throttle Body.
To Test Voltage:
See PCM Pin #B1, B9 and B11.
Transponder Key Amplifier
The Transponder Key Amplifier is located at the steering column next to the ignition switch.
It is part of the immobiliser system.
To Test Voltage:
See PCM Pin #D3, D4 and D15.
Unlock Warning Switch
The Unlock Warning Switch is located at the steering column next to the ignition switch.
To Test Voltage:
See PCM Pin #D7.
Variable Valve Timing (VVT) System
These engines use a Variable Valve Timing (VVT) System.
The PCM monitors the Camshaft Position Sensor for camshaft actual position.
It actuates the Camshaft Timing Oil Control Valve to vary the intake valve timing.
Vehicle Speed Sensor
The Vehicle Speed Sensor is located at the transmission.
It sends a signal (4 pulses per revolution) to the speedometer.
The speedometer converts this signal to a more regular waveform and sends it to the PCM.
To Test Voltage:
See PCM Pin #D9.
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
PCM
The 4 connector PCM is located behind the glove compartment.
PCM Voltage Table
Connector `A'
Pin # Circuit and Status........................................... Voltage
A1 Ground
All Times......................................................... 0 Volts
A2 Idle Air Control Valve
Ignition ON
ECM Connector C Disconnected........................ 0 to 3 Volts
A3 Ignition Coil Feedback (IGF)
Ignition ON....................................................... 4.5 to 5.5 Volts
Engine Idling.................................................... Voltage Pulse
A4 Alternator M Terminal
No Specifications Available................................N/A
A5 Transmission Switch D Position
Ignition ON
Gear Selector in D Position............................... Battery Volts
Gear Selector in any other Position.................... 0 Volts
A6 Brake Lamp Switch
Brake Pedal at Rest.......................................... <1.5 Volts
Brake Pedal Depressed..................................... Battery Volts
A7 Power Steering Pressure Test Connector
Engine Running
Connector Not Bridged...................................... High Volts
Connector Bridged............................................ <1 Volts
A8 Engine Cooling Fan Relay
(Models without A/C)
Ignition ON
Engine Cooling Fan OFF................................... Battery Volts
Engine Cooling Fan ON..................................... 0 Volts
A8 Engine Cooling Fan Relay #2
(Models with A/C)
Engine Running with A/C ON
Engine Cooling Fan on Low Speed.....................Battery Volts
Engine Cooling Fan on High Speed....................0 Volts
A9 Canister Purge Solenoid
Ignition ON....................................................... Battery Volts
A10 Camshaft Timing Oil Control Valve Positive
No Specifications Available................................N/A
A11 Fuel Injector #2
Ignition ON....................................................... Battery Volts
Engine Idling.................................................... Voltage Pulse
A12 Fuel Injector #1
Ignition ON....................................................... Battery Volts
Engine Idling.................................................... Voltage Pulse
A13 Ground
All Times......................................................... 0 Volts
A14 Ground
All Times......................................................... 0 Volts
A15 Case Ground
All Times......................................................... 0 Volts
A16 Camshaft and Crankshaft Position Sensor Negative
All Times......................................................... 0 Volts
A17 Crankshaft Position Sensor Signal
Engine Idling.................................................... Voltage Pulse
A18 Camshaft Position Sensor Signal
Engine Idling.................................................... Voltage Pulse
A19 Ignition Coil #4
Engine Idling.................................................... Voltage Pulse
A20 Ignition Coil #3
Engine Idling.................................................... Voltage Pulse
A21 Ignition Coil #2
Engine Idling.................................................... Voltage Pulse
A22 Ignition Coil #1
Engine Idling.................................................... Voltage Pulse
A23 Camshaft Timing Oil Control Valve Negative
No Specifications Available............................... N/A
A24 Fuel Injector #4
Ignition ON....................................................... Battery Volts
Engine Idling.................................................... Voltage Pulse
A25 Fuel Injector #3
Ignition ON....................................................... Battery Volts
Engine Idling.................................................... Voltage Pulse
A26 Ground
All Times......................................................... 0 Volts
Connector `B'
Pin # Circuit and Status........................................... Voltage
B1 5 Volts Sensor Power Supply
Ignition ON....................................................... 4.5 to 5.5 Volts
B2 Mass Air Flow Meter Signal
Engine Idling in Neutral
A/C OFF.......................................................... 1.1 to 1.5 Volts
B3 Intake Air Temperature Sensor Signal
Engine Idling
Intake Air Temperature @ 20°C.......................... 0.5 to 3.4 Volts
B4 Engine Coolant Temperature Sensor Signal
Engine Idling
Engine Coolant Temperature @ 80°C................. 0.2 to 1.0 Volts
B5 ATCP Module (If Fitted)
BUS Negative................................................... Serial Data
B6 Oxygen Sensor Signal
Engine @ Operating Temperature
Engine speed steady @ 2500 RPM.................... 0 to 1 Volts
Switching
B7 ATCP Module (If Fitted)
BUS Positive.................................................... Serial Data
B8 Oxygen Sensor Heater Control
Ignition ON....................................................... Battery Volts
Engine Idling.................................................... <3 Volts
B9 Sensor Ground
All Times......................................................... 0 Volts
B10 Mass Air Flow Meter Return
All Times......................................................... 0 Volts
B11 Throttle Position Sensor Signal
Ignition ON
Throttle @ Idle Position..................................... 0.3 to 1.0 Volts
Throttle @ Wide Open Position..........................3.2 to 4.9 Volts
B12 Power Steering Pressure Switch
Engine Idling
Power Steering Pressure @ 0 kPa..................... 0.5 Volts
Power Steering Pressure @ 3500 kPa................2.5 Volts
Power Steering Pressure @ 7000 kPa................4.5 Volts
B13 Knock Sensor Signal
Engine Idling.................................................... Voltage Pulse
B15 Diagnostic Connector Terminal 13
No Specifications Available................................N/A
Connector 'C'
Pin # Circuit and Status........................................... Voltage
C1 Line Pressure Solenoid Positive (Auto)
Ignition ON....................................................... <1 Volt
In Reverse Gear................................................ Battery Volts
C2 ST Solenoid (Auto)
Ignition ON....................................................... Battery Volts
C3 Shift Solenoid 1 (Auto)
Ignition ON....................................................... Battery Volts
In First or Second Gear..................................... Battery Volts
In Third or Overdrive Gear.................................. <1 Volt
C4 Overdrive Off Switch (Auto)
Ignition ON
Switch ON....................................................... Battery Volts
Switch OFF..................................................... <1 Volt
C5 Transmission Speed Sensor (Auto)
Engine Running................................................ 0 to 5 Volts Pulse
C6 Lock Up Solenoid (Auto)
Ignition ON....................................................... <1 Volt
Under Lockup Conditions................................... Battery Volts
C7 Line Pressure Solenoid Negative (Auto)
Ignition ON....................................................... <1 Volt
C9 Shift Solenoid 2 (Auto)
Ignition ON....................................................... <1 Volt
In First or Second Gear..................................... Battery Volts
In Third or Overdrive Gear.................................. <1 Volt
C10 Transmission Fluid Temperature Sensor Positive
Ignition ON
Temperature @ 110°C....................................... <1 Volt
C11 Transmission Speed Sensor (Auto)
Engine Running................................................ 0 to 5 Volts Pulse
C12 Kickdown Switch (Auto)
Ignition ON
Switch Open.................................................... Battery Volts
Switch Closed.................................................. 0 Volts
Connector 'D'
Pin # Circuit and Status........................................... Voltage
D1 Permanent Battery Supply
All Times.......................................................... Battery Volts
D2 Ignition Feed
Ignition ON....................................................... Battery Volts
D3 Transponder Key Amplifier
No Specifications Available................................N/A
D4 Transponder Key Amplifier
No Specifications Available................................N/A
D5 Check Engine Lamp
Engine Idling
Lamp ON......................................................... <3 Volts
Lamp OFF....................................................... Battery Volts
D6 Security Indicator LED
Ignition ON
Lamp Illuminated.............................................. Battery Volts
Lamp Not Illuminated........................................ 0 Volts
D7 Unlock Warning Switch
Ignition ON
Switch Open.................................................... Battery Volts
Switch Closed.................................................. 0 Volts
D8 Tachometer Signal
Engine Idling.................................................... Voltage Pulse
D9 Vehicle Speed Signal
Ignition ON
Drive Wheels Rotating Slowly............................ Voltage Pulse
D10 Air Conditioner Amplifier (AC Circuit)
Engine Idling
Air Conditioner Switch ON................................. <1.5 Volts
Air Conditioner Switch OFF............................... 7.5 to 14 Volts
D11 Start Signal
Engine Cranking............................................... >6 Volts
D12 ECM Power Supply
Ignition ON....................................................... Battery Volts
D13 Ignition Feed
Ignition ON....................................................... Battery Volts
D14 Fuel Pump Relay Control
Engine Cranking or Idling................................... 0 Volts
D15 Transponder Key Amplifier
No Specifications Available................................N/A
D16 Diagnostic Connector Terminal 7
No Specifications Available................................N/A
D17 Transmission Switch R Position
Ignition ON
Gear Selector in R Position............................... Battery Volts
Gear Selector in any other Position.................... 0 Volts
D18 Transmission Switch 2 Position
Ignition ON
Gear Selector in 2 Position................................ Battery Volts
Gear Selector in any other Position.................... 0 Volts
D19 Transmission Switch L Position
Ignition ON
Gear Selector in L Position................................ Battery Volts
Gear Selector in any other Position.................... 0 Volts
D21 Air Conditioner Amplifier (ACT Circuit)
Engine Idling
Air Conditioner Switch ON................................. Battery Volts
Air Conditioner Switch OFF............................... <2 Volts
D22 Inhibitor Switch (Auto)
Ignition ON
Selector Lever in P or N Position........................0 to 3 Volts
Selector Lever in any other Position.................... Battery Volts
TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System
TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System
Wiring Diagram
See Key to Wiring Diagram.
Key to Wiring Diagram
101. Battery 139. Engine Cooling Fan Relay #1
102. Fuse Main - 60 Amp 140. Engine Cooling Fan
103. Fuse EFI - 15 Amp 141. Cooling Fan Low Speed Resistor (A/C)
104. Brake Lamps 142. Engine Cooling Fan Relay #2 (A/C)
105. Fuse Alt - 100 Amp 143. Engine Coolant Temp Switch (A/C)
106. Fuse Stop - 10 Amp 144. A/C Single Pressure Switch (A/C)
107. Brake Lamp Switch 145. Air Conditioner Amplifier
108. Fuse AM1 - 40 Amp 146. Fuse OBD - 7.5 Amp
109. Fuse AM2 - 15 Amp 147. Main Relay
110. Ignition Switch 148. Fuel Pump Relay
111. Fuse ST - 30 Amp 149. Fuel Pump
112. Starter Relay 150. Transponder Key Amplifier
113. Inhibitor Switch (Auto) 151. Canister Purge Solenoid
114. Starter Motor 152. Idle Air Control Valve
115. Ignition Coil Cylinder #1 153. Oxygen Sensor
116. Ignition Coil Cylinder #2 154. Mass Air Flow Meter
117. Ignition Coil Cylinder #3 155. Throttle Position Sensor
118. Ignition Coil Cylinder #4 156. Engine Coolant Temperature Sensor
119. Fuse Gauge - 10 Amp 157. Camshaft Timing Oil Control Valve
120. Crankshaft Position Sensor 158. Power Steering Pressure Sensor
121. Camshaft Position Sensor 159. Unlock Warning Switch
122. Fuel Injector #1 160. Kickdown Switch (If Fitted)
123. Fuel Injector #2 161. Automatic Transmission
124. Fuel Injector #3 162. Turbine Speed Sensor
125. Fuel Injector #4 163. Shift Solenoid #1
126. Instrument Panel 164. Shift Solenoid #2
127. Check Engine Lamp 165. Solenoid ST
128. Overdrive Off Lamp 166. Lock Up Solenoid
129. Security Indicator LED 167. Line Pressure Solenoid
130. Tachometer 168. Transmission Fluid Temp Sensor
131. Speedometer 169. ATCP Module (If Fitted)
132. Multifunction Display 170. Knock Sensor
133. Vehicle Speed Sensor 171. Alternator
134. Overdrive Off Switch 172. Power Steering Pressure Test Connector
135. Transmission Range Switch (Auto) 173. SRS ECM
136. Transmission Indicator Lamps (Auto) 174. ABS ECM
137. Fuse ECU-IG - 7.5 Amp 175. Diagnostic Connector
138. Fuse RDI - 30 Amp 176. Powertrain Control Module (PCM)
Reference Database Application
Engine ID:
Auto / Manual
Auto / Manual:
1.1
Spark Plug Gap (mm):
Not Applicable
Points / Pick-up Gap (mm):
8-12 See Note #1
Timing (deg):
Not Applicable
Dwell Angle (deg):
Not Available
Coil Resistance (Pri/Sec):
700
Idle Speed (rpm):
Cold; In 0.15-0.25, Ex 0.25-0.35
Valve Clearance (mm):
1080-1470
Compression (kPa):
300
Fuel Pressure (kPa):
30Nm + 90deg + 90deg
Cylinder Head Tension:
22Nm, + 90deg
Main Bearing Torque (Nm):
15Nm + 90deg
Conrod Torque (Nm):
1-3-4-2
Firing Order:
Notes:
TOYOTA ECHO
1999-04 1.5Litre EFI Engine
Tune Up Specifications for:
Note #1: With terminals "4" & "13" Jumpered.
Your Notes:
Reference Database Application
-.58
Front Camber (deg):
.7
Front Caster (deg):
0
Front Toe-In (mm):
10.08
SAI (deg):
N/A
Included Angle (deg):
37
TOOT Inside (deg):
3
TOOT Outside (deg):
-1
Rear Camber (deg):
0
Rear Toe-In (mm):
Thrust Angle (deg):
Notes:
TOYOTA ECHO
1999-04 1.5L 1NZ-FE Road height Front=185mm Rear=270
Wheel Alignment Specifications for:
Notes: #1: '0' movement (left/right) for ball joints and tie rods.
32.12
BEFORE AFTER
Left Right Left Right
Front Camber (deg):
Front Caster (deg):
Front Toe-In (mm):
Rear Camber (deg):
Rear Toe-In (mm):
SPECIFICATIONS
Wheel Alignment Specifications for this job:
TECHINICIAN:
+ / -
+ / -
+ / -
+ / -
+ / -
+ / -
+ / - .15
3
.75
.5
2
.75
.75
Your Notes:
Reference Database Application
-.58
Front Camber (deg):
1.66
Front Caster (deg):
0
Front Toe-In (mm):
10.08
SAI (deg):
N/A
Included Angle (deg):
37
TOOT Inside (deg):
3
TOOT Outside (deg):
-1
Rear Camber (deg):
0
Rear Toe-In (mm):
Thrust Angle (deg):
Notes:
TOYOTA ECHO
1999-04 1.5L 1NZ-FE Road height Front=185mm Rear=270 with power steering
Wheel Alignment Specifications for:
Notes: #1: '0' movement (left/right) for ball joints and tie rods.
32.12
BEFORE AFTER
Left Right Left Right
Front Camber (deg):
Front Caster (deg):
Front Toe-In (mm):
Rear Camber (deg):
Rear Toe-In (mm):
SPECIFICATIONS
Wheel Alignment Specifications for this job:
TECHINICIAN:
+ / -
+ / -
+ / -
+ / -
+ / -
+ / -
+ / - .15
3
.75
.5
2
.75
.75
Your Notes:
Reference Database Application
-.33
Front Camber (deg):
.43
Front Caster (deg):
0
Front Toe-In (mm):
9.53
SAI (deg):
N/A
Included Angle (deg):
37
TOOT Inside (deg):
3
TOOT Outside (deg):
-1
Rear Camber (deg):
0
Rear Toe-In (mm):
Thrust Angle (deg):
Notes:
TOYOTA ECHO
1999-04 1.5L 1NZ-FE Road height Front=205mm Rear=290
Wheel Alignment Specifications for:
Notes: #1: '0' movement (left/right) for ball joints and tie rods. #2: Rough road package
36.12
BEFORE AFTER
Left Right Left Right
Front Camber (deg):
Front Caster (deg):
Front Toe-In (mm):
Rear Camber (deg):
Rear Toe-In (mm):
SPECIFICATIONS
Wheel Alignment Specifications for this job:
TECHINICIAN:
+ / -
+ / -
+ / -
+ / -
+ / -
+ / -
+ / - .15
3
.75
.5
2
.75
.75
Your Notes:
Reference Database Application
-.33
Front Camber (deg):
.43
Front Caster (deg):
0
Front Toe-In (mm):
9.53
SAI (deg):
N/A
Included Angle (deg):
37
TOOT Inside (deg):
3
TOOT Outside (deg):
-1
Rear Camber (deg):
0
Rear Toe-In (mm):
Thrust Angle (deg):
Notes:
TOYOTA ECHO
1999-04 1.5L 1NZ-FE Road height Front=205mm Rear=290 with power steering
Wheel Alignment Specifications for:
Notes: #1: '0' movement (left/right) for ball joints and tie rods. #2: Rough road package
36.12
BEFORE AFTER
Left Right Left Right
Front Camber (deg):
Front Caster (deg):
Front Toe-In (mm):
Rear Camber (deg):
Rear Toe-In (mm):
SPECIFICATIONS
Wheel Alignment Specifications for this job:
TECHINICIAN:
+ / -
+ / -
+ / -
+ / -
+ / -
+ / -
+ / - .15
3
.75
.5
2
.75
.75
Your Notes:

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Toyota yaris diagrama

  • 1. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Index ABS ECM Fuel Pump Relay Air Conditioner Amplifier Fuse Locations Air Conditioner Single Pressure Switch Idle Air Control Valve Automatic Transmission Idle Speed (Base) Auto Trans Fluid Temperature Sensor 6 Ignition Coils Auto Trans Inhibitor Switch Ignition System Auto Trans Range Switch Ignition Timing (Base) Auto Trans Solenoids Intake Air Temperature Sensor Auto Trans Turbine Speed Sensor Kickdown Switch (If Fitted) Brake Lamp Switch 7 Knock Sensor 1 Camshaft Position Sensor Main (EFI) Relay 2 Camshaft Timing Oil Control Valve 8 Mass Air Flow Meter Canister Purge Solenoid Overdrive Off Lamp Check Engine Lamp Overdrive Off Switch 3 Crankshaft Position Sensor Overview Diagnostic Connector Oxygen Sensor 4 Engine Coolant Temperature Sensor PCM Engine Coolant Temperature Switch PCM Voltage Table Engine Cooling Fan 9 Power Steering Pressure Sensor Engine Cooling Fan Relays Power Steering Test Connector Engine Cooling Fan Resistor - Low Security Indicator LED Fault Codes SRS ECM Fault Code Erasure Starter Relay
  • 2. Fault Code Extraction Throttle Body Fault Code Table 10 Throttle Position Sensor Firing Order Transponder Key Amplifier 5 Fuel Injectors Unlock Warning Switch Fuel Pressure Variable Valve Timing System Fuel Pressure Regulator Vehicle Speed Sensor Fuel Pump Assembly Wiring Diagram 1nzfe
  • 3. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System ABS ECM The ABS ECM is located with the ABS unit in the engine compartment. Modules communicate with each other through serial data. To Test Voltage: See PCM Pin #B15 and PCM Pin #D16. Air Conditioner Amplifier The Air Conditioner Amplifier is located under the dash behind the glove compartment. The PCM communicates with the A/C Amplifier to control operation of the air conditioner. To Test Voltage: See PCM Pin #D10 and D21. Air Conditioner Single Pressure Switch The Air Conditioner Single Pressure Switch is located in the air conditioner pressure lines. Should the air conditioner pressure exceed specifications, this switch closes to ground. This brings the Engine Cooling Fan onto high speed. Automatic Transmission The 4 speed Automatic Transmission is PCM controlled. The PCM controls the transmission through: Automatic Transmission Fluid Temperature Sensor. Automatic Transmission Solenoids. Automatic Transmission Turbine Speed Sensor. Automatic Transmission Fluid Temperature (TFT) Sensor The TFT Sensor is located within the Automatic Transmission. The PCM monitors this sensor to determine transmission fluid temperature. To Test Voltage: See PCM Pin #B9 and PCM Pin #C10. Automatic Transmission Inhibitor Switch The Inhibitor Switch is incorporated with the Automatic Transmission Range Switch. To Test Voltage: See PCM Pin #D11 and D22. Automatic Transmission Range Switch The Automatic Transmission Range Switch incorporates the Inhibitor Switch. The PCM monitors this switch for driver demand. It monitors Park and Neutral positions through the Inhibitor Switch. If it sees no voltage on any of the monitored lines, it assumes Drive is selected. To Test Voltage: See PCM Pin #A5 and PCM Pin #D11, D17, D18, D19 and D22.
  • 4. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Automatic Transmission Solenoids The Automatic Transmission Solenoids are located within the Automatic Transmission. They are: • Shift Solenoid #1 • Shift Solenoid #2 • Solenoid ST • Line Pressure Solenoid • Lock Up Solenoid To Test Voltage: See PCM Pin #C1, C2, C3, C6, C7 and C9. Automatic Transmission Turbine Speed Sensor The Automatic Transmission Turbine Speed Sensor is located in the Automatic Transmission. The PCM monitors this sensor for transmission speed. To Test Voltage: See PCM Pin #C5 and C11. Brake Lamp Switch The Brake Lamp Switch is located at the brake pedal cluster. The PCM monitors this switch to determine when the brakes are applied. To Test Voltage: See PCM Pin #A6. 1 Camshaft Position Sensor The Camshaft Position Sensor is located at the left end of the camshaft. It incorporates a single tooth plate on the camshaft and a pickup coil. The PCM monitors this sensor for engine position. It also uses this signal to monitor operation of the Camshaft Timing Oil Control Valve. To Test Voltage: See PCM Pin #A16 and A18. 2 Camshaft Timing Oil Control Valve The Camshaft Timing Oil Control Valve is located at the right end of the camshaft. The PCM actuates this valve to vary the opening of the intake valves. To Test Voltage: See PCM Pin #A10 and A23. To Test: With the engine idling at operating temperature disconnect the Oil Control Valve connector. Apply battery voltage to the valve. If the engine runs rough or stalls, the valve is operating. If there is no change, the valve is faulty and should be replaced.
  • 5. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Canister Purge Solenoid The Canister Purge Solenoid is located at the left rear of the cylinder head. The PCM actuates this solenoid to purge the carbon canister of gaseous hydrocarbons. It will do this when it has the least effect on driveability. To Test Voltage: See PCM Pin #A9. Check Engine Lamp The Check Engine Lamp is located in the instrument panel. Should the PCM detect a fault it will illuminate this lamp. Manual 2 digit Fault Codes can also be read through this lamp. To Test Voltage: See PCM Pin #D5. 3 Crankshaft Position Sensor The Crankshaft Position Sensor is located at the right end of the crankshaft. It incorporates a signal plate with 34 teeth and a pick up coil. The PCM monitors this sensor for crankshaft angle and engine speed. To Test Voltage: See PCM Pin #A16 and A17. Diagnostic Connector The 16 pin OBDII type Diagnostic Connector is located under the drivers side dash. To Test Voltage: See PCM Pin #B15 and PCM Pin #D16. 4 Engine Coolant Temperature Sensor The Engine Coolant Temperature Sensor is located at the right end of the cylinder head. It is to the rear of the Camshaft Position Sensor. The PCM monitors this sensor to determine engine coolant temperature. To Test Voltage: See PCM Pin #B4 and B9.
  • 6. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Engine Coolant Temperature Switch (Models with A/C) The Engine Coolant Temperature Switch is located at the radiator. When the engine coolant temperature exceeds specifications, this switch closes. This brings the Engine Cooling Fan on to high speed. Engine Cooling Fan The Engine Cooling Fan is located at the radiator. It is actuated by Engine Cooling Fan Relay #1. Operation: In models without air conditioning; The fan is actuated on a single speed by the PCM. To Test Voltage: See PCM Pin #A8. In models with air conditioning: The fan is actuated on low speed by the Air Conditioner Amplifier. It is actuated on high speed by: PCM. Air Conditioner Single Pressure Switch or Engine Coolant Temperature Switch. To Test Voltage: See PCM Pin #A8, and PCM Pin #D10 and D21. Engine Cooling Fan Relays The Engine Cooling Fan Relays are in the main fuse relay box in the engine compartment. Models without air conditioning use Fan Relay #1 only. Models with air conditioning use both Fan Relay #1 and Fan Relay #2. (See Engine Cooling Fan) To Test Voltage: See PCM Pin #A8. Engine Cooling Fan Resistor - Low Speed (A/C) The Engine Cooling Fan Low Speed Resistor is located behind the left headlamp. It is used through Engine Cooling Fan Relay #2 to operate the fan on low speed. Firing Order 1, 3, 4, 2.
  • 7. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System 5 Fuel Injectors The Fuel Injectors are located in the intake ports of the cylinder head. To Test Voltage: See PCM Pin #A11, A12, A24 and A25. To Test Resistance @ 20°C: Disconnect connectors and test individually - should be 13.4 to 14.2 Ohms. Fuel Pressure Engine idling 304 to 343 kPa. Fuel Pressure Regulator The Fuel Pressure Regulator is incorporated within the Fuel Pump Assembly in the fuel tank. This negates the need for a fuel return line and keeps the fuel in the tank cooler. Fuel Pump Assembly The Fuel Pump Assembly is located in the fuel tank. It incorporates the Fuel Pressure Regulator, Fuel Pump and the Fuel Gauge Sender. Fuel Pump Relay The Fuel Pump Relay is in the instrument panel junction box in the passenger compartment. To Test Voltage: See PCM Pin #D14. Fuse Locations The following Fuses are in the Fusible Link Block in the engine compartment. Fuse Alt - 100 Amp. Fuse Main - 60 Amp. The following Fuses are in the main fuse relay box in the engine compartment. Fuse AM2 - 15 Amp. Fuse EFI - 15 Amp. Fuse RDI - 30 Amp Fuse ST - 30 Amp. The following Fuses are in the instrument panel junction box in the passenger compartment. Fuse AM1 - 50 Amp. Fuse ECU-IG - 7.5 Amp. Fuse Gauge - 10 Amp. Fuse OBD - 7.5 Amp. Fuse Stop - 10 Amp.
  • 8. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Idle Air Control Valve The rotary solenoid type Idle Air Control Valve is located at the Throttle Body. The PCM actuates this valve to alter the air bypassing the throttle plate. To Test Voltage: See PCM Pin #A2. Idle Speed (Base) Idle speed is PCM controlled. It can be checked as follows: Ensure that: Engine is @ operating temperature All accessories including air conditioner are off. Transmission is in neutral or park. Connect suitable tachometer to terminal 9 of the Diagnostic Connector. Start engine and check idle speed is as follows: 100 to 700 RPM (Manual) 650 to 750 RPM (Auto) 6 Ignition Coils There are 4 Ignition Coils located at the spark plugs. Each coil incorporates its own Igniter. To Test Voltage: See PCM Pin #A3, A19, A20, A21 and A22. Ignition System The Ignition System used is an Electronic Distributorless Ignition System. It has a single Ignition Coil / Igniter for each spark plug. The PCM determines ignition timing and outputs a signal for each cylinder (IGT). Simultaneously, the Igniter also sends a confirmation signal back to the PCM (IGF). This acts as a failsafe for misfire detection. Ignition Timing (Base) Ignition timing is ECM controlled and cannot be adjusted. It can be checked as follows: Ensure that: Engine is @ operating temperature All accessories including air conditioner are off. Transmission is in neutral or park. Bridge terminal 13 of the Diagnostic Connector to ground. Connect timing light to cylinder #1. Start engine and check ignition timing is 8° to 12° BTDC.
  • 9. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Intake Air Temperature Sensor The Intake Air Temperature Sensor is incorporated within the Mass Air Flow Meter. The PCM monitors this sensor to determine the temperature of the incoming air. To Test Voltage: See PCM Pin #B3 and B9. Kickdown Switch (If Fitted) These vehicles may be fitted with a Kickdown Switch. To Test Voltage: See PCM Pin #C12. 7 Knock Sensor The piezoelectric Knock Sensor is located on the front of the engine block. When the PCM detects a knocking condition it retards the ignition timing to alleviate the knock. To Test Voltage: See PCM Pin #B13. Main (EFI) Relay The Main (EFI) Relay is located in the main fuse relay box in the engine compartment. To Test Voltage: See PCM Pin #D12. 8 Mass Air Flow Meter The hot wire Mass Air Flow Meter is located in the intake duct. It incorporates the Intake Air Temperature Sensor. To Test Voltage: See PCM Pin #B2, B3, B9 and B10. Overdrive Off Lamp The Overdrive Off Lamp is located in the instrument panel. It is actuated by the Overdrive Off Switch. The PCM monitors this lamp to determine when the Overdrive Off Switch has been activated. To Test Voltage: See PCM Pin #C4. Overdrive Off Switch The Overdrive Off Switch is located in the gear selector lever. The driver activates this switch to prevent actuation of the overdrive gear. To Test Voltage: See PCM Pin #C4.
  • 10. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Overview These vehicles are fitted with the 1.3 Litre 2NZ-FE and the 1.5 Litre 1NZ-FE VVTi engines. The system manages both engine and automatic transmission control. Battery voltage as well as air conditioning and engine cooling fans are PCM controlled. Air Mass calculations are by a hot wire Mass Air Flow Meter. Close monitoring of stoichiometric air fuel ratio is through a heated Oxygen Sensor. Exhaust gases are cleaned using a 3 way catalytic converter. Oxygen Sensor The heated zirconium dioxide Oxygen Sensor is in the exhaust before the catalytic converter. To Test Voltage: See PCM Pin #B6 and B8. 9 Power Steering Oil Pressure Sensor The Power Steering Oil Pressure Sensor is located at the power steering pump. The PCM monitors this sensor for power steering load. It will adjust idle speed to the most appropriate dependant upon this signal. To Test Voltage: See PCM Pin #B1, B9 and B12. Power Steering Pressure Test Connector The Power Steering Pressure Test Connector is located under the passenger side dash. To Test Voltage: See PCM Pin #A7. Security Indicator LED The Security Indicator LED is located in the instrument panel. It indicates the state of the security system. To Test Voltage: See PCM Pin #D6. SRS ECM The SRS ECM is located behind the centre console. Modules communicate with each other through serial data. To Test Voltage: See PCM Pin #B15 and PCM Pin #D16. Starter Relay The Starter Relay is located in the main fuse relay box in the engine compartment.
  • 11. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Throttle Body The Throttle Body incorporates: Idle Air Control Valve. Throttle Position Sensor. 10 Throttle Position Sensor The potentiometer type Throttle Position Sensor is located at the Throttle Body. To Test Voltage: See PCM Pin #B1, B9 and B11. Transponder Key Amplifier The Transponder Key Amplifier is located at the steering column next to the ignition switch. It is part of the immobiliser system. To Test Voltage: See PCM Pin #D3, D4 and D15. Unlock Warning Switch The Unlock Warning Switch is located at the steering column next to the ignition switch. To Test Voltage: See PCM Pin #D7. Variable Valve Timing (VVT) System These engines use a Variable Valve Timing (VVT) System. The PCM monitors the Camshaft Position Sensor for camshaft actual position. It actuates the Camshaft Timing Oil Control Valve to vary the intake valve timing. Vehicle Speed Sensor The Vehicle Speed Sensor is located at the transmission. It sends a signal (4 pulses per revolution) to the speedometer. The speedometer converts this signal to a more regular waveform and sends it to the PCM. To Test Voltage: See PCM Pin #D9.
  • 12. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System PCM The 4 connector PCM is located behind the glove compartment. PCM Voltage Table Connector `A' Pin # Circuit and Status........................................... Voltage A1 Ground All Times......................................................... 0 Volts A2 Idle Air Control Valve Ignition ON ECM Connector C Disconnected........................ 0 to 3 Volts A3 Ignition Coil Feedback (IGF) Ignition ON....................................................... 4.5 to 5.5 Volts Engine Idling.................................................... Voltage Pulse A4 Alternator M Terminal No Specifications Available................................N/A A5 Transmission Switch D Position Ignition ON Gear Selector in D Position............................... Battery Volts Gear Selector in any other Position.................... 0 Volts A6 Brake Lamp Switch Brake Pedal at Rest.......................................... <1.5 Volts Brake Pedal Depressed..................................... Battery Volts A7 Power Steering Pressure Test Connector Engine Running Connector Not Bridged...................................... High Volts
  • 13. Connector Bridged............................................ <1 Volts A8 Engine Cooling Fan Relay (Models without A/C) Ignition ON Engine Cooling Fan OFF................................... Battery Volts Engine Cooling Fan ON..................................... 0 Volts A8 Engine Cooling Fan Relay #2 (Models with A/C) Engine Running with A/C ON Engine Cooling Fan on Low Speed.....................Battery Volts Engine Cooling Fan on High Speed....................0 Volts A9 Canister Purge Solenoid Ignition ON....................................................... Battery Volts A10 Camshaft Timing Oil Control Valve Positive No Specifications Available................................N/A A11 Fuel Injector #2 Ignition ON....................................................... Battery Volts Engine Idling.................................................... Voltage Pulse A12 Fuel Injector #1 Ignition ON....................................................... Battery Volts Engine Idling.................................................... Voltage Pulse A13 Ground All Times......................................................... 0 Volts A14 Ground All Times......................................................... 0 Volts A15 Case Ground All Times......................................................... 0 Volts A16 Camshaft and Crankshaft Position Sensor Negative All Times......................................................... 0 Volts A17 Crankshaft Position Sensor Signal Engine Idling.................................................... Voltage Pulse A18 Camshaft Position Sensor Signal Engine Idling.................................................... Voltage Pulse A19 Ignition Coil #4 Engine Idling.................................................... Voltage Pulse A20 Ignition Coil #3 Engine Idling.................................................... Voltage Pulse A21 Ignition Coil #2 Engine Idling.................................................... Voltage Pulse
  • 14. A22 Ignition Coil #1 Engine Idling.................................................... Voltage Pulse A23 Camshaft Timing Oil Control Valve Negative No Specifications Available............................... N/A A24 Fuel Injector #4 Ignition ON....................................................... Battery Volts Engine Idling.................................................... Voltage Pulse A25 Fuel Injector #3 Ignition ON....................................................... Battery Volts Engine Idling.................................................... Voltage Pulse A26 Ground All Times......................................................... 0 Volts Connector `B' Pin # Circuit and Status........................................... Voltage B1 5 Volts Sensor Power Supply Ignition ON....................................................... 4.5 to 5.5 Volts B2 Mass Air Flow Meter Signal Engine Idling in Neutral A/C OFF.......................................................... 1.1 to 1.5 Volts B3 Intake Air Temperature Sensor Signal Engine Idling Intake Air Temperature @ 20°C.......................... 0.5 to 3.4 Volts B4 Engine Coolant Temperature Sensor Signal Engine Idling Engine Coolant Temperature @ 80°C................. 0.2 to 1.0 Volts B5 ATCP Module (If Fitted) BUS Negative................................................... Serial Data B6 Oxygen Sensor Signal Engine @ Operating Temperature Engine speed steady @ 2500 RPM.................... 0 to 1 Volts Switching B7 ATCP Module (If Fitted) BUS Positive.................................................... Serial Data B8 Oxygen Sensor Heater Control
  • 15. Ignition ON....................................................... Battery Volts Engine Idling.................................................... <3 Volts B9 Sensor Ground All Times......................................................... 0 Volts B10 Mass Air Flow Meter Return All Times......................................................... 0 Volts B11 Throttle Position Sensor Signal Ignition ON Throttle @ Idle Position..................................... 0.3 to 1.0 Volts Throttle @ Wide Open Position..........................3.2 to 4.9 Volts B12 Power Steering Pressure Switch Engine Idling Power Steering Pressure @ 0 kPa..................... 0.5 Volts Power Steering Pressure @ 3500 kPa................2.5 Volts Power Steering Pressure @ 7000 kPa................4.5 Volts B13 Knock Sensor Signal Engine Idling.................................................... Voltage Pulse B15 Diagnostic Connector Terminal 13 No Specifications Available................................N/A Connector 'C' Pin # Circuit and Status........................................... Voltage C1 Line Pressure Solenoid Positive (Auto) Ignition ON....................................................... <1 Volt In Reverse Gear................................................ Battery Volts C2 ST Solenoid (Auto) Ignition ON....................................................... Battery Volts C3 Shift Solenoid 1 (Auto) Ignition ON....................................................... Battery Volts In First or Second Gear..................................... Battery Volts In Third or Overdrive Gear.................................. <1 Volt C4 Overdrive Off Switch (Auto) Ignition ON Switch ON....................................................... Battery Volts Switch OFF..................................................... <1 Volt C5 Transmission Speed Sensor (Auto)
  • 16. Engine Running................................................ 0 to 5 Volts Pulse C6 Lock Up Solenoid (Auto) Ignition ON....................................................... <1 Volt Under Lockup Conditions................................... Battery Volts C7 Line Pressure Solenoid Negative (Auto) Ignition ON....................................................... <1 Volt C9 Shift Solenoid 2 (Auto) Ignition ON....................................................... <1 Volt In First or Second Gear..................................... Battery Volts In Third or Overdrive Gear.................................. <1 Volt C10 Transmission Fluid Temperature Sensor Positive Ignition ON Temperature @ 110°C....................................... <1 Volt C11 Transmission Speed Sensor (Auto) Engine Running................................................ 0 to 5 Volts Pulse C12 Kickdown Switch (Auto) Ignition ON Switch Open.................................................... Battery Volts Switch Closed.................................................. 0 Volts Connector 'D' Pin # Circuit and Status........................................... Voltage D1 Permanent Battery Supply All Times.......................................................... Battery Volts D2 Ignition Feed Ignition ON....................................................... Battery Volts D3 Transponder Key Amplifier No Specifications Available................................N/A D4 Transponder Key Amplifier No Specifications Available................................N/A D5 Check Engine Lamp Engine Idling Lamp ON......................................................... <3 Volts Lamp OFF....................................................... Battery Volts D6 Security Indicator LED
  • 17. Ignition ON Lamp Illuminated.............................................. Battery Volts Lamp Not Illuminated........................................ 0 Volts D7 Unlock Warning Switch Ignition ON Switch Open.................................................... Battery Volts Switch Closed.................................................. 0 Volts D8 Tachometer Signal Engine Idling.................................................... Voltage Pulse D9 Vehicle Speed Signal Ignition ON Drive Wheels Rotating Slowly............................ Voltage Pulse D10 Air Conditioner Amplifier (AC Circuit) Engine Idling Air Conditioner Switch ON................................. <1.5 Volts Air Conditioner Switch OFF............................... 7.5 to 14 Volts D11 Start Signal Engine Cranking............................................... >6 Volts D12 ECM Power Supply Ignition ON....................................................... Battery Volts D13 Ignition Feed Ignition ON....................................................... Battery Volts D14 Fuel Pump Relay Control Engine Cranking or Idling................................... 0 Volts D15 Transponder Key Amplifier No Specifications Available................................N/A D16 Diagnostic Connector Terminal 7 No Specifications Available................................N/A D17 Transmission Switch R Position Ignition ON Gear Selector in R Position............................... Battery Volts Gear Selector in any other Position.................... 0 Volts D18 Transmission Switch 2 Position Ignition ON Gear Selector in 2 Position................................ Battery Volts Gear Selector in any other Position.................... 0 Volts D19 Transmission Switch L Position Ignition ON Gear Selector in L Position................................ Battery Volts Gear Selector in any other Position.................... 0 Volts
  • 18. D21 Air Conditioner Amplifier (ACT Circuit) Engine Idling Air Conditioner Switch ON................................. Battery Volts Air Conditioner Switch OFF............................... <2 Volts D22 Inhibitor Switch (Auto) Ignition ON Selector Lever in P or N Position........................0 to 3 Volts Selector Lever in any other Position.................... Battery Volts
  • 19. TOYOTA ECHO 1.3L (2NZ-FE Engine) 1999-04 Engine & Transmission Management System TOYOTA ECHO 1.5L (1NZ-FE Engine) 1999-04 Engine & Transmission Management System Wiring Diagram See Key to Wiring Diagram.
  • 20. Key to Wiring Diagram 101. Battery 139. Engine Cooling Fan Relay #1 102. Fuse Main - 60 Amp 140. Engine Cooling Fan 103. Fuse EFI - 15 Amp 141. Cooling Fan Low Speed Resistor (A/C) 104. Brake Lamps 142. Engine Cooling Fan Relay #2 (A/C) 105. Fuse Alt - 100 Amp 143. Engine Coolant Temp Switch (A/C) 106. Fuse Stop - 10 Amp 144. A/C Single Pressure Switch (A/C) 107. Brake Lamp Switch 145. Air Conditioner Amplifier 108. Fuse AM1 - 40 Amp 146. Fuse OBD - 7.5 Amp 109. Fuse AM2 - 15 Amp 147. Main Relay 110. Ignition Switch 148. Fuel Pump Relay 111. Fuse ST - 30 Amp 149. Fuel Pump 112. Starter Relay 150. Transponder Key Amplifier 113. Inhibitor Switch (Auto) 151. Canister Purge Solenoid 114. Starter Motor 152. Idle Air Control Valve 115. Ignition Coil Cylinder #1 153. Oxygen Sensor 116. Ignition Coil Cylinder #2 154. Mass Air Flow Meter 117. Ignition Coil Cylinder #3 155. Throttle Position Sensor 118. Ignition Coil Cylinder #4 156. Engine Coolant Temperature Sensor 119. Fuse Gauge - 10 Amp 157. Camshaft Timing Oil Control Valve 120. Crankshaft Position Sensor 158. Power Steering Pressure Sensor 121. Camshaft Position Sensor 159. Unlock Warning Switch 122. Fuel Injector #1 160. Kickdown Switch (If Fitted) 123. Fuel Injector #2 161. Automatic Transmission 124. Fuel Injector #3 162. Turbine Speed Sensor 125. Fuel Injector #4 163. Shift Solenoid #1 126. Instrument Panel 164. Shift Solenoid #2 127. Check Engine Lamp 165. Solenoid ST 128. Overdrive Off Lamp 166. Lock Up Solenoid 129. Security Indicator LED 167. Line Pressure Solenoid 130. Tachometer 168. Transmission Fluid Temp Sensor 131. Speedometer 169. ATCP Module (If Fitted) 132. Multifunction Display 170. Knock Sensor 133. Vehicle Speed Sensor 171. Alternator 134. Overdrive Off Switch 172. Power Steering Pressure Test Connector 135. Transmission Range Switch (Auto) 173. SRS ECM 136. Transmission Indicator Lamps (Auto) 174. ABS ECM 137. Fuse ECU-IG - 7.5 Amp 175. Diagnostic Connector 138. Fuse RDI - 30 Amp 176. Powertrain Control Module (PCM)
  • 21. Reference Database Application Engine ID: Auto / Manual Auto / Manual: 1.1 Spark Plug Gap (mm): Not Applicable Points / Pick-up Gap (mm): 8-12 See Note #1 Timing (deg): Not Applicable Dwell Angle (deg): Not Available Coil Resistance (Pri/Sec): 700 Idle Speed (rpm): Cold; In 0.15-0.25, Ex 0.25-0.35 Valve Clearance (mm): 1080-1470 Compression (kPa): 300 Fuel Pressure (kPa): 30Nm + 90deg + 90deg Cylinder Head Tension: 22Nm, + 90deg Main Bearing Torque (Nm): 15Nm + 90deg Conrod Torque (Nm): 1-3-4-2 Firing Order: Notes: TOYOTA ECHO 1999-04 1.5Litre EFI Engine Tune Up Specifications for: Note #1: With terminals "4" & "13" Jumpered. Your Notes:
  • 22. Reference Database Application -.58 Front Camber (deg): .7 Front Caster (deg): 0 Front Toe-In (mm): 10.08 SAI (deg): N/A Included Angle (deg): 37 TOOT Inside (deg): 3 TOOT Outside (deg): -1 Rear Camber (deg): 0 Rear Toe-In (mm): Thrust Angle (deg): Notes: TOYOTA ECHO 1999-04 1.5L 1NZ-FE Road height Front=185mm Rear=270 Wheel Alignment Specifications for: Notes: #1: '0' movement (left/right) for ball joints and tie rods. 32.12 BEFORE AFTER Left Right Left Right Front Camber (deg): Front Caster (deg): Front Toe-In (mm): Rear Camber (deg): Rear Toe-In (mm): SPECIFICATIONS Wheel Alignment Specifications for this job: TECHINICIAN: + / - + / - + / - + / - + / - + / - + / - .15 3 .75 .5 2 .75 .75 Your Notes:
  • 23. Reference Database Application -.58 Front Camber (deg): 1.66 Front Caster (deg): 0 Front Toe-In (mm): 10.08 SAI (deg): N/A Included Angle (deg): 37 TOOT Inside (deg): 3 TOOT Outside (deg): -1 Rear Camber (deg): 0 Rear Toe-In (mm): Thrust Angle (deg): Notes: TOYOTA ECHO 1999-04 1.5L 1NZ-FE Road height Front=185mm Rear=270 with power steering Wheel Alignment Specifications for: Notes: #1: '0' movement (left/right) for ball joints and tie rods. 32.12 BEFORE AFTER Left Right Left Right Front Camber (deg): Front Caster (deg): Front Toe-In (mm): Rear Camber (deg): Rear Toe-In (mm): SPECIFICATIONS Wheel Alignment Specifications for this job: TECHINICIAN: + / - + / - + / - + / - + / - + / - + / - .15 3 .75 .5 2 .75 .75 Your Notes:
  • 24. Reference Database Application -.33 Front Camber (deg): .43 Front Caster (deg): 0 Front Toe-In (mm): 9.53 SAI (deg): N/A Included Angle (deg): 37 TOOT Inside (deg): 3 TOOT Outside (deg): -1 Rear Camber (deg): 0 Rear Toe-In (mm): Thrust Angle (deg): Notes: TOYOTA ECHO 1999-04 1.5L 1NZ-FE Road height Front=205mm Rear=290 Wheel Alignment Specifications for: Notes: #1: '0' movement (left/right) for ball joints and tie rods. #2: Rough road package 36.12 BEFORE AFTER Left Right Left Right Front Camber (deg): Front Caster (deg): Front Toe-In (mm): Rear Camber (deg): Rear Toe-In (mm): SPECIFICATIONS Wheel Alignment Specifications for this job: TECHINICIAN: + / - + / - + / - + / - + / - + / - + / - .15 3 .75 .5 2 .75 .75 Your Notes:
  • 25. Reference Database Application -.33 Front Camber (deg): .43 Front Caster (deg): 0 Front Toe-In (mm): 9.53 SAI (deg): N/A Included Angle (deg): 37 TOOT Inside (deg): 3 TOOT Outside (deg): -1 Rear Camber (deg): 0 Rear Toe-In (mm): Thrust Angle (deg): Notes: TOYOTA ECHO 1999-04 1.5L 1NZ-FE Road height Front=205mm Rear=290 with power steering Wheel Alignment Specifications for: Notes: #1: '0' movement (left/right) for ball joints and tie rods. #2: Rough road package 36.12 BEFORE AFTER Left Right Left Right Front Camber (deg): Front Caster (deg): Front Toe-In (mm): Rear Camber (deg): Rear Toe-In (mm): SPECIFICATIONS Wheel Alignment Specifications for this job: TECHINICIAN: + / - + / - + / - + / - + / - + / - + / - .15 3 .75 .5 2 .75 .75 Your Notes: