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Achieving Optimal White Ink
       Results with your
AnaJet Direct-to-Garment Printer

      Hosted by AnaJet Training Manager,
                Steeve Jacobs

   The presentation will begin shortly…

                                           1
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

      White Ink Underbase Settings
                       Printing in Content Based Mode




                                                                                 2
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

      White Ink Underbase Settings
                    Printing Without Content Based Mode




                                                                                 3
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

           Print Head Nozzle Check




                                                                                 4
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                        Pretreatment
   What Pretreatment does.
   Preteatment is a primer/bonding agent that is
   only necessary when using white ink.
   (MSDS Ingredients list available).



   Required tools
   A sprayer that can spray a fine mist, A
   Wagner HVLP (High Volume Low Pressure)
   sprayer is recommended, you can also use
   a Hudson sprayer that will deliver a fine
   mist.




                                                                                 5
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                        Pretreatment

                                         The AnaJet Pretreatment Booth will allow
                                         you to move the pretreatment indoors,
                                         away from wind, rain and cold. It keeps
                                         the undesirable spray mists under control,
                                         by venting outside with the provided
                                         exhaust tubes, so the operator can
                                         concentrate on spray operations.

                                         The twin exhaust blowers force all your
                                         mists through a multi-stage filter system
                                         and then outside. Swing doors allow easy
                                         loading of garments.




                                                                                      6
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                             Pretreatment
Application Procedure
Mix the pretreatment with distilled water at a
1 to 1 ratio

Apply Pretreatment in slow EVEN passes.

Since the pretreatment has a white caste
when wet, look for an EVEN grayish wet sheen
across the garment.

If the pretreatment soaks through to the back
or begins to run or drip you are applying more
than you need.

                     Going in only one direction even out the pretreatment using a card
                     squeegee to assure EVEN coverage.


                                                                                          7
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                            Pretreatment
Drying options
Line dry, Flash Dry, Conveyer dry, or heat press by hovering
the heating element above the garment.

*Note: When drying the pretreated garment with a heat
press, be sure to hover the heating element above. If you
clamp the press down, you may cause the pretreatment to
glaze as shown.




                                             Storage
                                             Once completely dry, shirts can be
                                             folded and stored until needed.



                                                                                   8
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                         Pretreatment
 Effects of poor pretreatment:
 In this case the pretreatment was applied unevenly with the lighter areas
 allowing the white ink to soak into the fabric causing a mottled appearance.




                                                                                 9
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

      White Ink Pigment Separation

                                          Be sure to check the manufactured date
                                          on your white ink cartridges. White ink
                                          has an expiration date of 6 months from
                                          the manufactured date.




Every few days remove the white ink
cartridges and give them a quick
shake.



                                                                                    10
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

         White Ink Pigment Separation
                                              Since the titanium dioxide pigment in
                                              the white ink is so heavy, when the
                                              white ink is not used for a few days the
                                              pigment may begin to settle in the ink
         Ink                                  tubes.
      Pigment



Before printing with white ink check the
white ink tubes where they enter into the
print carriage. If they appear milky or
bluish the pigment has settled and you will
need to advance past this settled ink.




                                                                                         11
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

         White Ink Pigment Separation
If the pigment in your white ink has
settled, a good way to advance past
this settled ink is to print a square of
just white ink underbase. Use a
setting of Heavy Drop Size, Level 3. You
will see when the printing begins that
the white inks appear milky and grey
but as the print continues the white
ink will become stronger. When the
underbase is satisfactory press the
cancel key. This process will advance
just the white ink without wasting any
CMYK ink. You will then be able to
print with a strong white underbase.



                                                                                   12
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                           Fabric Fibers




The image above shows a close up view of the fibers of a standard t-shirt. To
achieve the best results when printing it is necessary to flatten these fibers.




                                                                                  13
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                        Fabric Fibers
  The images below show the results of printing when the fabric fibers have
  not been pressed down.




                                                                                 14
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

 Fabric Fibers & Heat Press Settings
To flatten the fibers of a pretreated garment place it in the
heat press and clamp down for about 5 seconds. A higher
pressure setting may be necessary to flatten stubborn fibers.

After the garment is printed, place it on the heat press and
hover the heat element over the garment by approximately ½”
(15mm) for 15 seconds.
(This procedure allows the layers of ink to set up before
applying pressure, this keeps the white underbase layer from
pushing up through the color layer resulting in fading of the
image.)

Place parchment on the garment and clamp down the heat
press with medium pressure for 90 seconds at 330˚F, 165˚C.




                                                                                   15
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

      White Ink and Polyester Fabrics
When printing on blends of cotton
and polyester keep the following in
mind. Since the ink will not adhere
to the polyester fibers in the
garment the underbase will not be
a vibrant and this will in turn lead
to the colors also appearing muted.
The higher the polyester content in
the fabric blend the greater this
effect will be.

This becomes even more
pronounced after heat pressing.




                                                                                   16
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

                                   Q&A
Please type your question into the Q&A area located on the bottom right side of
your screen.

Please keep all questions related to content covered in this webinar

Due to the high volume of this webinar, not all questions may not be answered




                                                                                  17
Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer

            Thank You for Attending!
  Thank you for joining us today in this webinar. AnaJet wants you to be
  successful in your business and we are dedicated to giving you all of the
  tools you need to do so.

  At the close of this presentation you will be given the option to complete a
  survey. Please tell us how we did and what else you would like to see in the
  future.

  Look for new webinars every month from AnaJet. Visit our website
  www.ANAJET.com for a list of webinars, you can find this under the events
  section. This is also where you will find recordings of all of our past webinars
  for you to view.




                                                                                     18

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Achieving Optimal White Ink Results

  • 1. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Hosted by AnaJet Training Manager, Steeve Jacobs The presentation will begin shortly… 1
  • 2. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink Underbase Settings Printing in Content Based Mode 2
  • 3. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink Underbase Settings Printing Without Content Based Mode 3
  • 4. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Print Head Nozzle Check 4
  • 5. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Pretreatment What Pretreatment does. Preteatment is a primer/bonding agent that is only necessary when using white ink. (MSDS Ingredients list available). Required tools A sprayer that can spray a fine mist, A Wagner HVLP (High Volume Low Pressure) sprayer is recommended, you can also use a Hudson sprayer that will deliver a fine mist. 5
  • 6. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Pretreatment The AnaJet Pretreatment Booth will allow you to move the pretreatment indoors, away from wind, rain and cold. It keeps the undesirable spray mists under control, by venting outside with the provided exhaust tubes, so the operator can concentrate on spray operations. The twin exhaust blowers force all your mists through a multi-stage filter system and then outside. Swing doors allow easy loading of garments. 6
  • 7. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Pretreatment Application Procedure Mix the pretreatment with distilled water at a 1 to 1 ratio Apply Pretreatment in slow EVEN passes. Since the pretreatment has a white caste when wet, look for an EVEN grayish wet sheen across the garment. If the pretreatment soaks through to the back or begins to run or drip you are applying more than you need. Going in only one direction even out the pretreatment using a card squeegee to assure EVEN coverage. 7
  • 8. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Pretreatment Drying options Line dry, Flash Dry, Conveyer dry, or heat press by hovering the heating element above the garment. *Note: When drying the pretreated garment with a heat press, be sure to hover the heating element above. If you clamp the press down, you may cause the pretreatment to glaze as shown. Storage Once completely dry, shirts can be folded and stored until needed. 8
  • 9. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Pretreatment Effects of poor pretreatment: In this case the pretreatment was applied unevenly with the lighter areas allowing the white ink to soak into the fabric causing a mottled appearance. 9
  • 10. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink Pigment Separation Be sure to check the manufactured date on your white ink cartridges. White ink has an expiration date of 6 months from the manufactured date. Every few days remove the white ink cartridges and give them a quick shake. 10
  • 11. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink Pigment Separation Since the titanium dioxide pigment in the white ink is so heavy, when the white ink is not used for a few days the pigment may begin to settle in the ink Ink tubes. Pigment Before printing with white ink check the white ink tubes where they enter into the print carriage. If they appear milky or bluish the pigment has settled and you will need to advance past this settled ink. 11
  • 12. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink Pigment Separation If the pigment in your white ink has settled, a good way to advance past this settled ink is to print a square of just white ink underbase. Use a setting of Heavy Drop Size, Level 3. You will see when the printing begins that the white inks appear milky and grey but as the print continues the white ink will become stronger. When the underbase is satisfactory press the cancel key. This process will advance just the white ink without wasting any CMYK ink. You will then be able to print with a strong white underbase. 12
  • 13. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Fabric Fibers The image above shows a close up view of the fibers of a standard t-shirt. To achieve the best results when printing it is necessary to flatten these fibers. 13
  • 14. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Fabric Fibers The images below show the results of printing when the fabric fibers have not been pressed down. 14
  • 15. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Fabric Fibers & Heat Press Settings To flatten the fibers of a pretreated garment place it in the heat press and clamp down for about 5 seconds. A higher pressure setting may be necessary to flatten stubborn fibers. After the garment is printed, place it on the heat press and hover the heat element over the garment by approximately ½” (15mm) for 15 seconds. (This procedure allows the layers of ink to set up before applying pressure, this keeps the white underbase layer from pushing up through the color layer resulting in fading of the image.) Place parchment on the garment and clamp down the heat press with medium pressure for 90 seconds at 330˚F, 165˚C. 15
  • 16. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer White Ink and Polyester Fabrics When printing on blends of cotton and polyester keep the following in mind. Since the ink will not adhere to the polyester fibers in the garment the underbase will not be a vibrant and this will in turn lead to the colors also appearing muted. The higher the polyester content in the fabric blend the greater this effect will be. This becomes even more pronounced after heat pressing. 16
  • 17. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Q&A Please type your question into the Q&A area located on the bottom right side of your screen. Please keep all questions related to content covered in this webinar Due to the high volume of this webinar, not all questions may not be answered 17
  • 18. Achieving Optimal White Ink Results with your AnaJet Direct-to-Garment Printer Thank You for Attending! Thank you for joining us today in this webinar. AnaJet wants you to be successful in your business and we are dedicated to giving you all of the tools you need to do so. At the close of this presentation you will be given the option to complete a survey. Please tell us how we did and what else you would like to see in the future. Look for new webinars every month from AnaJet. Visit our website www.ANAJET.com for a list of webinars, you can find this under the events section. This is also where you will find recordings of all of our past webinars for you to view. 18