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I   E   O     R                  1   6   0
                                             F i n a l P ro j e c t




                                     BERKELEYSOLAR




                          PREPARED FOR: BERKELEY CLIENT, PROFESSOR GLASSEY

        PREPARED BY: NASSIM FARROKHZAD, REGINE LABOG, KENNETH LEE, RHONDA NASSAR,

                                     MIRANDA ORTIZ, CHRISTINA YOU




University of California, Berkeley                                                IEOR 160 FINAL PROJECT
Table of Contents



Executive Summary!                                                               1

       Objective!                                                                1

       Goals!                                                                    1

       Solution!                                                                 2

       Recommendations!                                                          3

Task List!                                                                       4

PERT Chart!                                                                      5

Design Objectives - Solar System Batteries!                                      6

       Solar System Batteries!                                                   6

       Maintenance Cost!                                                         8

       Acid Leakage and Durability!                                              9

       Determining the Optimum Battery Capacity!                                 9

       Minimizing the Lifetime Cost of the Battery System!                      10

       Battery Cost Optimization Results!                                       11

       Conclusion!                                                              12

Design Objectives - Solar System Panels!                                        13

       Choosing the best solar panels!                                          13
U C B e r k e l e y!                                         IEOR 160 Final Project


                                              i
The Optimal Tilt Angle for Fixed Solar Panels!                                     15

Problem Analysis!                                                                         17

       Determining the Monthly Demand!                                                    17

       Determining the Average Amount of Sunlight in Berkeley!                            17

Models - Introduction!                                                                    19

       Variables!                                                                         19

       Parameters!                                                                        19

Model 1!                                                                                  21

       Introduction: Off-Grid, Solar Contractor (Buy/Sell Power)!                         21

       AMPL Model: Minimizing the Objective Function!                                     23

       Constraints!                                                                       24

Model 2!                                                                                  25

       Introduction: On-Grid, Solar Contractor!                                           25

       AMPL Model!                                                                        25

Model 3!                                                                                  26

       Introduction: Off-Grid, Solar Contractor (No Buy/Sell Power)!                      26

       AMPL Model!                                                                        27

Works Cited!                                                                              28

Appendix A - Battery Selection!                                                           29

Appendix B - Demand Calculations!                                                         30

Appendix C - Weather Calculations!                                                        31

Appendix D - AMPL Model Outputs!                                                          33
U C B e r k e l e y!                                                   IEOR 160 Final Project


                                               ii
Introduction!                                                33

       Model 1!                                                     33

       Model 2!                                                     36

       Model 3!                                                     38

Appendix E - Battery Cost Optimization!                             41

       Minimizing the Cost per Lifetime!                            41

Appendix F - Solar Panel Cost Optimization!                         42

       Minimizing the Cost per Watt!                                42

Appendix G - Solar Installation Costs!                              43

Appendix H - Night Hours v Months!                                  44

Appendix I - kWh Bill for 25 Years!                                 45

Appendix J - Solar Power Calculator!                                46




U C B e r k e l e y!                             IEOR 160 Final Project


                                           iii
Executive Summary
Objective

For this project, our goal was to provide our client with an optimal solar system design
for their Berkeley residence. Because every city has a different policy on solar panel in-
stallation and gets varying amounts of sunlight, we had to tackle many variables to
provide our client with his best options.

Goals

The owner outlined the following:

             ‣ Off the grid where he would have no connection to PG&E and would require a
             self-sustainable solar panel system, even during consecutive cloudy days where
             there would be little sunshine.

             ‣If possible, he would like to sell excess power and buy it if necessary.

             ‣The solar system must fit the needs of his home with a working space of 1500 sq
             ft of roof space.

Before even attempting to address the owner’s concerns, we needed to take multiple
variables out of the equation:

!            How many hours of sunshine does the house get every day?

!            How much energy does the owner need every month?

             What kind of batteries and solar panels would serve the client’s needs while
             minimizing the cost?




I E O R 1 6 0!                                                                       BerkeleySOLAR


                                                   1
Solution

To answer these questions, we created five models 1:

1. Off grid but buying and selling power: This is not a feasible option for the user be-
cause the cost of the batteries needed to support the house during cloudy days exceeds
the payout from switching to solar.

2. On grid and selling excess power: In this situation, the user should install 103 solar
panels while selling to PG&E excess power during months when he doesn’t use as
much energy. After 25 years, the cost of the solar system panels would be $913. Also, be-
cause the cost of maintenance will be marginal compared to the cost of installation and
the lifetime of the solar panels are longer than what we outlined, the user would be
making revenue after 25 years. Also, we based our interest rate on 4% which could
change over time and did not factor the refinancing value of the home after switching to
solar.

3. Completely off grid getting nothing for excess power: This model was very difficult
to justify. Although it is possible to go off grid with the size of the roof and the amount
of sunshine Berkeley gets, we had to completely omit the budget constraint due to the
large costs.

4. Optimizing the battery’s cost over lifetime: To factor in key characteristics for our
ideal battery, we researched multiple batteries and created a model that used cost over
lifetime and added multiple constraints. After putting the batteries through this model,
we found that the Premium Surrette performed the best.

5. Minimizing the cost of solar panels: Before subjecting our choices through the model,
we limited our options to panels that fit four key characteristics that will be outlined
later. We finally settled on the Evergreen 210W panels due to it’s lower cost per watt,
but still decent efficiency and a low impact on the environment.




1   See appendix D-F for all models.
I E O R 1 6 0!                                                                  BerkeleySOLAR


                                              2
Recommendations

From our model, we found that the best option for our client would be to go with the
on-grid option and sell excess power to PG&E. Although the client can feasibly go off-
grid, it would be in his best interest to stick with the second model because it is the most
likely to fit in his budget. The key issue with solar panels is that their cost does not jus-
tify their low efficiency and the main barrier in this is a lack of technological research in
solar panels. If the user goes on-grid, he will be able to get governmental aid in the form
of the California Solar Initiative as well as tax rebates. That way, he will reach his break-
even point sooner and can later invest in cheaper solar technology.




I E O R 1 6 0!                                                                   BerkeleySOLAR


                                              3
Task List
      1. Research general solar power system background information to see what com-
         ponents need to be considered.

      2. Determine how much power the system needs to provide to be fairly certain that
         he will not ever use more than this amount of power.

      3. Research all things about batteries including information about their capacities,
             lifetimes, sizes, brands, costs, etc.

      4. Find optimal battery.

      5. Research different panels including their wattage, size, efficiency, costs, etc.

      6. Research costs projected by different contractors for the average home in Ber-
         keley.

      7. Research federal tax deductions and California Solar Initiatives.

      8. Research variances in weather and sunlight availability in Berkeley.

      9. Create models for different options:

                 1. Have contractor build your system design, on grid.

                 2. Build your own system, off grid

                 3. Have contractor build your system, off grid, but can buy and sell power

      10. Solve models.

      11. Write executive summary and recommendations.

      12. Create PERT chart.




I E O R 1 6 0!                                                                    BerkeleySOLAR


                                                     4
PERT Chart




       Task #    Time (in days)      Corresponding Nodes          Completed By:
           1           1                    Start, A       Rhonda, Regine, Kenneth, Nas-
                                                                   sim, Miranda
           2          0.2                     A,B                    Miranda
           3           5                      B,D            Rhonda, Kenneth, Nassim
           4          0.5                     D,E                    Kenneth
           5           2                      B,C                     Regine
           6          0.5                     B,F               Regine and Rhonda
           7          0.2                     B,G          Regine, Miranda, and Rhonda
           8           1                     B,H                     Miranda
           9           2                      I,J               Miranda and Regine
          10           1                      J,K          Rhonda, Regine, Kenneth, Nas-
                                                                   sim, Miranda
          11           1                      K,L                       All
          12          0.2                    L,M                     Miranda




I E O R 1 6 0!                                                            BerkeleySOLAR


                                        5
Design Objectives - Solar System Batteries
Solar System Batteries

Since we have decided to go off the grid, a battery backup system is required to save the
excess energy gained during the day for nights and cloudy days. This means the batter-
ies would be deeply discharged on regular basis. For a solar system, the following bat-
teries are offered by different vendors:

      • Lead-acid Batteries are made of lead electrode plates submerged in dilute sulfuric
             acid as an electrolyte. They are readily available in the market and have low ini-
             tial cost. These batteries can be designed for either shallow or deep cycle usage.
                 oShallow cycle batteries are designed to supply a large amount of current for
                   a short time but they cannot tolerate being deeply discharged frequently.
                 oDeep cycle batteries are designed to be repeatedly discharged by as much as
                    80% of their capacity (Depth of Discharge, DOD).
      •      Marine batteries are made of lead sponge electrodes and considered to be a “hy-
             brid” of starting and deep cycle battery.
      •      Gelled Deep Cycle contains an acid gel which means if it’s broken, the acid does
             not leak. But, this type of batteries must be charged at a slower rate and lower
             voltage to prevent excess gas from damaging the cells.
      •      Absorbed Glass Mat (AGM) Batteries are made of fine fiber Boron-Silicate glass
             mats which contains the acid. These batteries also don’t leak acid if broken.




I E O R 1 6 0!                                                                      BerkeleySOLAR


                                                  6
Fig. 1 demonstrates the life span of these batteries if they are used in deep cycle service.
According to this plot, “Industrial Deep Cycle” battery demonstrates the longest life

        30                                                                                     Years	
  (max)
                                                                                               Years	
  (min)

        23
Years




        15


         8


         0
             Marine                Gelled	
  Deep	
  Cycle       Industrial	
  Deep	
  Cycle

span, followed by “Rolled Surrette® Deep Cycle”.

Figure 1: Life span of batteries used in "Deep Cycle Services" (Source:
www.windsun.com, deep cycle battery FAQ)

Choosing the Best Battery

             In general, Lead-acid batteries are cheaper and last longer than Marine, AGM
and Gelled batteries, but they are not as safe as the latter ones. So, in order to make the
right selection, first we need to make some assumptions for our problem:

Assumption 1) The batteries will be used in an off-grid, full-time home for an indefi-
nitely long time, therefore, capacity and long term cost will be the most important fac-
tors.

Assumption 2) The batteries will be placed in the resident’s home and not in a remote
site; therefore, maintenance is not much of a concern in our choice of batteries. Price
and lifetime is valued over maintenance in our research.

Assumption 3) The batteries are stored in a place where the temperature does not fell
under 50°F below which the batteries capacity starts to decline.

Assumption 4) Nickel-Cadmium batteries were not considered in our analyses because
they are “extremely toxic to the environment and require very expensive disposal” (3).
I E O R 1 6 0!                                                                                 BerkeleySOLAR


                                                             7
Therefore, the user will most probably not want to store them in his house and they will
end up costing more to dispose of than buying new lead-acid batteries.

Assumption 5) We do not consider Lithium ion batteries because they are extremely ex-
pensive for this specific type of application.

Assumption 6) The user have no constrains on his/her initial capital investment and
has enough and appropriate space to store the batteries and the solar panels.

Within different brands of lead-acid batteries, Surrette® repeatedly is reported as the
most efficient and economical choice by vendors and contractors.2 Our initial calcula-
tion for lifetime cost has confirmed3. In particular, Premium Surrette 500 (12CS11PS)
excels over all the other batteries in an economic sense. The initial up front expense may
be out of reach for some customers, but given its lifetime, it is the cheapest.4

In contrary to “sealed” batteries, Surrette® batteries require frequent maintenance,
which after researching and discussing in detail below does not alter our choice of bat-
tery.

Maintenance Cost

    As mentioned earlier, AGM and Gel batteries are almost maintenance free. There are
also so-called Lead-Acid “Sealed” batteries which needs to be replaced every 5-7 years
in the exchange of no maintenance throughout these years. These batteries are not eco-
nomically suited for our purpose.

The maintenance of Flooded Lead Acid-Surrette 500 batteries require “watering, equal-
izing charges and keeping the top and terminals clean” (7). One of the websites our
group researched that supported AGM batteries, conducted numerical analyses of the
price difference between Surrette® and AGM. Even after adding the electrolyte mainte-
nance costs, the Surrette Premiums 500® still remained the cheapest. (8)
Their calculation costs were based on some assumptions:

      1) Cycle once a day


2	
  www.solarinfo.com,	
  www.rollsbattery.com,	
  www.dcbatteries.com	
  


3	
  For	
  further	
  detail	
  on	
  battery	
  calculation	
  refer	
  to	
  page	
  27


4	
  Based	
  on	
  Assumption	
  1
I E O R 1 6 0!                                                                               BerkeleySOLAR


                                                                                      8
2) Hiring someone and paying him“$20/hr” for maintenance chores

       3) Each battery requires ¼ hour maintenance each month

       4) Each cell requires ¼ qt of $ 1/qt distilled water that equates to
               $0.000583/(Ah*cycle) for Surrette 400 and $0.00049 (Ah*cycle) for Surrette 500
Table 1: Maintenance cost per cycle for various batteries (Source: www.vonwentzel.net)

                                                                   Lifeline	
  AGM                        Surrette	
  400                      Surrette	
  500
                 Adjusted	
  Cost($)                                      0.0015                                0.00147                              0.00108



Acid Leakage and Durability

The Premium Surrette 500 (12CS11PS) utilizes the new generation “dual container
modular construction” (6). This feature eliminates breakage and subsequently acid
leakage due to rough handling or abuse. Even if the outer container were to break, the
battery would still operate without any acid spills (7). Therefore, Premium Surrettes are
safe for our user to store in his garage or a battery room in his house. In addition, these
batteries can be installed without any special skills or tools. Therefore, our user is going
to highly value this option, since he wants to save as much money as possible.


               Our analyses and assumptions show that Premium Surrette 500 (12CS11PS) cells
are unsurpassed in the qualities they offer. Their higher cycle lives compared to their
budget competition, their durability, their thick lead plates and not having to replace
them every few years makes them an attractive economic choice, even if their up-front
price is not the most economical (4).

Determining the Optimum Battery Capacity

In order to find the optimum battery capacity, first we looked at customer’s average
daily usage based on Kwh-hr. In order to be in safe side, we decided to design a storage
system that would provide up to 5 times of this capacity in case of an emergency. This
number is an industry standard. Next, given their ampere-hour5, depth of discharge6,
and the cost of the batteries, we calculated the lifetime cost of different batteries.

5	
  Ampere-­hour	
  is	
  a	
  measure	
  of	
  a	
  battery’s	
  capacity	
  (e.g.	
  6	
  Amp-­hr	
  battery	
  can	
  maintain	
  a	
  current	
  of	
  1	
  Ampere	
  

for	
  6	
  hours)	
  

6	
  Depth	
  of	
  Discharge	
  (DOD)	
  is	
  the	
  extend	
  at	
  which	
  a	
  battery	
  is	
  being	
  discharged
I E O R 1 6 0!                                                                                                                                         BerkeleySOLAR


                                                                                       9
The depth of discharge affects the lifespan of batteries. For example, Fig. 2 demonstrates
the effect of DOD on the lifecycle of Surrette 400 and 500 series.



                                  5000


                                  3750
              #	
  of	
  cycles




                                  2500


                                  1250


                                    0
                                         0         25                         50                     75                      100
                                                                           DOD	
  (%)

                                                                  500	
  Series
                                                                  400	
  Series




Figure 2: Surrette(R) batteries’ lifecycle vs. %DOD (Source: www.surrette.com)

Since we will have batteries for 5 times of the user’s average usage, we assume the bat-
teries rarely go beyond DOD of 50%. Now, our goal is to find which battery would offer
the minimum lifetime cost.



Minimizing the Lifetime Cost of the Battery System7
	
        Given	
  the	
  ampere-­‐hour	
  and	
  the	
  hour	
  rating,	
  we	
  were	
  able	
  to	
  determine	
  the	
  maxi-­‐
mum	
  current	
  that	
  would	
  be	
  pulled	
  from	
  the	
  battery	
  to	
  last	
  for	
  20	
  hours.	
  	
  Then,	
  with	
  the	
  
given	
  voltage	
  and	
  the	
  calculated	
  current,	
  we	
  were	
  able	
  to	
  calculate	
  the	
  maximum	
  energy	
  in	
  
Kilowatt-­‐hours	
  by	
  multiplying	
  the	
  voltage	
  and	
  current	
  and	
  dividing	
  by	
  1000	
  to	
  convert	
  it	
  to	
  
the	
  correct	
  units.



7      Refer to the appendix for the numerical results of the model
I E O R 1 6 0!                                                                                                             BerkeleySOLAR


                                                                      10
In	
  order	
  to	
  determine	
  the	
  number	
  of	
  batteries	
  to	
  buy,	
  it	
  was	
  necessary	
  to	
  make	
  the	
  
deJinition	
  of	
  the	
  number	
  of	
  batteries	
  to	
  buy	
  be	
  a	
  function	
  in	
  terms	
  of	
  the	
  depth	
  of	
  discharge.	
  	
  
Because	
  each	
  battery	
  had	
  a	
  different	
  maximum	
  energy,	
  a	
  different	
  depth	
  of	
  discharge	
  had	
  to	
  
be	
  used	
  for	
  each	
  battery.	
  	
  Also,	
  the	
  chosen	
  depth	
  of	
  discharge	
  for	
  each	
  battery	
  would	
  affect	
  
the	
  number	
  of	
  batteries	
  bought,	
  with	
  lower	
  	
  requiring	
  more	
  batteries	
  due	
  to	
  the	
  low	
  level	
  of	
  
drain	
  on	
  the	
  battery.	
  	
  The	
  numerator	
  of	
  that	
  function	
  was	
  obtained	
  by	
  Jinding	
  the	
  average	
  
daily	
  energy	
  usage	
  of	
  the	
  household	
  which	
  ended	
  up	
  being	
  approximately	
  20KWH.	
  	
  The	
  av-­‐
erage	
  daily	
  energy	
  usage	
  was	
  used	
  because	
  that	
  would	
  reJlect	
  the	
  average	
  amount	
  of	
  energy	
  
drained	
  from	
  the	
  battery	
  each	
  day,	
  which	
  would	
  give	
  a	
  more	
  realistic	
  analysis	
  of	
  the	
  cost	
  per	
  
cycle	
  through	
  a	
  more	
  accurate	
  cost	
  and	
  lifetime	
  determination.	
  	
  Because	
  there	
  are	
  some	
  
days	
  where	
  the	
  sun	
  will	
  not	
  shine,	
  and	
  the	
  battery	
  will	
  not	
  charge,	
  the	
  battery	
  energy	
  capac-­‐
ity	
  should	
  be	
  greater	
  than	
  the	
  average	
  daily	
  discharge.	
  	
  Five	
  times	
  the	
  average	
  daily	
  usage	
  
was	
  used	
  because	
  the	
  probability	
  of	
  having	
  Jive	
  days	
  of	
  no	
  sunshine	
  is	
  very	
  small.	
  	
  There-­‐
fore	
  the	
  number	
  of	
  batteries	
  required	
  was	
  determined	
  using	
  the	
  total	
  energy	
  required,	
  mul-­‐
tiplied	
  by	
  Jive	
  and	
  dividing	
  it	
  by	
  the	
  total	
  energy	
  of	
  the	
  battery	
  that	
  will	
  be	
  taken	
  from	
  each	
  
battery	
  at	
  that	
  depth	
  of	
  discharge	
  and	
  rounding	
  up.

              Total	
  cost	
  was	
  then	
  determined	
  by	
  multiplying	
  the	
  number	
  of	
  batteries	
  by	
  the	
  price	
  
given.	
  	
  The	
  lifetime	
  in	
  cycles	
  is	
  determined	
  by	
  using	
  a	
  function	
  which	
  is	
  different	
  for	
  each	
  
battery,	
  and	
  the	
  depth	
  of	
  discharge,	
  which	
  determined	
  the	
  lifetime	
  of	
  the	
  battery.	
  	
  The	
  cost	
  
per	
  cycle	
  of	
  each	
  battery	
  was	
  then	
  found	
  and	
  the	
  battery	
  with	
  the	
  lowest	
  cost	
  per	
  cycle	
  is	
  
the	
  one	
  chosen	
  to	
  be	
  the	
  most	
  optimal,	
  with	
  an	
  optimal	
  battery	
  capacity	
  equal	
  to	
  the	
  com-­‐
bined	
  capacity	
  of	
  the	
  battery	
  chosen	
  and	
  the	
  number	
  of	
  batteries	
  bought.

Battery Cost Optimization Results

       As it was discussed earlier, we can safely assume that the batteries rarely would
be discharge above 50% of their capacity since the user stores electricity five times of
his/her average daily usage. Based on manufacturers’ data on corresponding number of
lifecycles to DOD, we found the minimum cost per cycle that is required for the resi-
dence to completely supply his own energy, for approximately four days without re-
charging. The cheapest battery cost per cycle according to our calculation is $8.96. It
means that we need to buy 42 of the Premium Surrette® 500 (12CS11PS) batteries.

             We need to mention, there are also some aspects of the battery selection that can
affect our final decision but not easy to incorporate into the model. The saving of using
500 series battery is $120 per year which for twenty-five years translates to $1080 (as-
suming 10% discount rate). The resident can save on the front cost of batteries by buy-


I E O R 1 6 0!                                                                                                                     BerkeleySOLAR


                                                                          11
ing Surrette® 400 series and invest the difference in the market. Hopefully, 8 he is able to
at least earn twice as this future saving. That decision is based on the customer’s per-
sonality and lifestyle.

The model also doesn’t take into the account the energy loss by the wires. By having
more wiring, there is more energy loss during transportation. So a battery of a larger
voltage, say 6V, would lose less energy than several batteries of smaller voltage, say
three 2V’s. So, the user may want to consider using the same series of the batteries our
model suggest but pick the one with higher voltage. Also there is energy lost during the
conversion of DC to AC and that is not taken into account our model either.

Conclusion

The total storage capacity would then be 172 KWH with a Depth of Discharge of 50%. It
is feasible to go completely off the grid but it is an ill advice based on the battery costs
alone. If one chose to go off grid, one would have to pay at least $8.96 dollars per cycle.
Each cycle is one day, so the cost per month would be 268.8 dollars, much more than the
price of electricity from PG&E. Also the weight and volume demand for storage of
batteries would exceed the typical free space in a typical household. The volume
required for all of the batteries is 110 Cubic feet and would weigh 11,424 lbs., a space of
which one would be hard pressed to find in Berkeley.




8	
  Assuming	
  no	
  recession	
  for	
  foreseeing	
  future
I E O R 1 6 0!                                                                  BerkeleySOLAR


                                                                  12
Design Objectives - Solar System Panels
Choosing the best solar panels

Every square meter of the Earth’s surface receives approximately 164W of solar energy
from the sun. If we could cover 1% of the Sahara desert with solar panels, we could
generate enough electricity to power the entire world. Although we could potentially
harness the sun’s energy to satisfy all of our needs, the technology currently available
can only harness, at most, 20% of that power. As is frequently said in the solar industry,
“not all solar panels are created equal.” Therefore, we based our choice in solar panels
on the following four criterions:


1. Minimum warranted power rating - This is the amount of power guaranteed by the
    manufacturer that the solar panel can generate. In some solar panel specification
   sheets, this was also known as the negative tolerance rating. Generally, a good solar
   panel would have a negative tolerance rating at 5% or less.
2. PVUSA Test Conditions (PTC): PVUSA is an independent lab that releases a PTC rat-
    ing for all solar panels listed under the California Solar Initiative. Compared to the
    STC (Standard Test Conditions) rating that manufacturing companies use, the PTC
   tests the panels under more extreme, real-world conditions.
3. Efficiency Rating: This is the most well-known rating since researchers are focused on
   creating a low-cost high-efficiency solar panel. The higher this efficiency, the more
   power attainable per square inch of the panel surface.
4. UL Listing: Underwriters Laboratories is a product rating company that tests the
    safety of products. They test solar panels for their mounting method, weather resis-
    tance, performance, as well as other safety considerations and have a large photovol-
    taic testing site in Silicon Valley. Products that pass UL’s harsh tests are often adver-
    tised as UL Listed.


After passing the four constraints, we narrowed our options to two solar panels which
excelled in either efficiency, or environmental impact and affordability.


The Sanyo 195W PV module, compared to the average 12% efficiency of most panels,
surpasses them with a 19.7% cell efficiency. They do this with a patented HIT (hetero-
junction w/ intrinsic thin layer) technology that allows the PV module to obtain max
I E O R 1 6 0!                                                                   BerkeleySOLAR


                                               13
power within a fixed space. This creates a lower de-rating related to temperature. In
other words, as the temperature increases, these solar panels produce 10% or more elec-
tricity than conventional crystalline silicon modules. The PV design reduces recombina-
tion loss of the charged carrier by surrounding the energy generation layer of single thin
crystalline silicon with high-quality ultra-thin amorphous silicon layers. The solar pan-
els operate silently with no moving parts and are among the lightest per watt in the in-
dustry. They have a PTC rating of 180.9W and its packing density reduces the transpor-
tation, fuel, and storage cost per installed watt.


Evergreen’s 210W PV modules are ideal for grid-tied solar systems and feature anti-
reflective glass, an anodized aluminum frame, 108 cells per panel, and watertight junc-
tion boxes that require zero maintenance. All panels have a minimum warranted power
of -0/+5W, have a PTC rating of 180.7W, and are independently tested by four labs that
regularly check panel power so the power given is the power promised. The anti-
reflective glass delivers 2-3% more electricity than panels containing standard glass and
maintains 4% higher output than most other crystalline silicon panels under hot condi-
tions. The amount of time it takes for the environmental footprint of the manufacturing
process to be offset by the clean energy created by the PV module is called the “low en-
ergy payback.” Evergreen’s products can recoup the environmental impact in a year
with a combination of efficiency and environmentally responsible manufacturing proc-
esses. The Evergreen Spruce PV module produces 30g of CO2 per equivalent kWh as
well as uses less lead than other panels thanks to lead-free solder.



          BRAND       PTC       PRICE/             AREA      MAX # OF         PRICE/
                                 PA N E L          (FT^2)      PA N E L S      WAT T

  Evergreen 210W     180.7     $643              16.93       93              $3.49

  Sanyo 195W         180.9     $915              12.47       125             $5.06




I E O R 1 6 0!                                                               BerkeleySOLAR


                                            14
The Optimal Tilt Angle for Fixed Solar Panels

             The optimal orientation for solar panels would be to align the face of the solar
panel with the sun. However, that would require continuous adjustments of the solar
panel. It is too expensive to purchase the equipment to adjust it continuously and, there-
fore, changing the tilt angle to its daily and monthly optimal values is not practical, if
the panels are mounted on the roof, or economical for our user. As professor Glassey at
the Industrial Engineering and Operations Research department at UC Berkeley sug-
gested and many solar panel websites our group consulted, tilting the fixed plate by an
angle equal to the latitude seems to be the most practical solution. At this tilt, if the col-
lector is facing south, our case, since the user lives in the Northern Hemisphere, the sun
will be “normal to the collector at noon twice a year” at the “equinoxes”, when day and
night are equal length. The noontime sun will only vary “above and below this position
by a maximum angle of 23.5 degrees”.8

       Our group research presents the results of a study that was conducted on two
south facing sites in Albuquerque, New Mexico and Madison Wisconsin. Figure 2.4
shows that by titling at the latitude, the user will only be slightly below the maximum
yearly irradiation optimal position. The figure shows that variations in the tilt angle do
not affect the irradiation received by much and therefore, given the amount of money
and work the user has to invest in order to reach an optimal tilt angle each day, it is not
worth his/her effort or money, because the amount of irradiation difference is
minimal.8




I E O R 1 6 0!                                                                      BerkeleySOLAR


                                                  15
Hence, the user should tilt the fixed panel at the latitude angle, which is 37.87 from
horizontal, because it is easiest, cheapest and will maximize annual performance.




                           Figure 2.4 Total irradiation south-facing tilted surfaces




_________________

8. http://www.powerfromthesun.net/Chapter6/Chapter6.htm#6.3.1%20Orientation

I E O R 1 6 0!                                                                         BerkeleySOLAR


                                                      16
Problem Analysis
Determining the Monthly Demand

In order to determine how much demand the client would need monthly, our group
first assumed that the given KWH billed for this year and last year have a normal dis-
tribution. Using this assumption, the average and standard deviation of the two data
sets were calculated. More data would have made the data sets more accurate, but our
group was only given two, so we worked with what we had. According to the normal
distribution, approximately 95% of data is located within two standard deviations of the
mean. Thus, we made our target demand for each month equal to the average plus two
times the standard deviation, so that we could be 97.5% sure that his demand would
never exceed this value.




Determining the Average Amount of Sunlight in Berkeley

In order to determine the average amount of sunlight that was available (kWh/m^2/
day) to the solar panels in Berkeley, we used the triangular distribution presented in

I E O R 1 6 0!                                                                BerkeleySOLAR


                                            17
class. The Renewable Resource Data Center website provided us with information
about the available solar insolation in Berkeley, taking into account cloudy days and
monthly temperature variations. Since we were only given one set of averages, maxi-
mums, and minimums for each month, we used the triangular distribution to find the
standard deviation of the data.

Firstly, the website only provided us with the solar insolation values for a 15 degree tilt
and a 90 degree tilt. Since our optimal design required an approximately 38 degree tilt,
we had to extrapolate the data. Upon making the assumption that the data was ap-
proximately linear, we used the degree of tilt as our x value and the solar insolation as
our y value and calculated a line for each month passing through the two points (15, in-
solation[i]) and (90,insolation[i]). First, the slopes were calculated. Next, using the
equation , plugging in the point (15, insolation[i]) for (x1,y1), and then plugging in x=38,
we obtained the insolation (y) value for a tilt of 38 degrees. We performed this iteration
for each month’s average, maximum, and minimum insolation values. Next, in order to
find the standard deviation, we assumed that the average given was equivalent to the
mode, and we found the standard deviation formula on Wikipedia. Using this formula,
the averages, the maximums, and the minimums, we calculated the standard deviation
for each month. Adding and subtracting 2*standard deviation from the average, we ob-
tained a 95% confidence interval. To be safe, we assumed that the available amount of
sunlight would be equal to the lower bound of this confidence interval. In taking the
lower bound of the confidence interval to be our assumed solar availability for each
month, we are 97.5% sure that the amount of available solar insolation will never be less
than this value. Thus, we are 97.5% sure that there will always have enough sunlight to
provide an adequate amount of power to our system.




I E O R 1 6 0!                                                                  BerkeleySOLAR


                                             18
Models - Introduction
These are the variables and parameters that show up in our models. The ones with an
asterisk next to them (*) are the variables/parameters that don’t show up in every
model

Variables

*net[i]= If negative, the system did not produce enough energy in month I and the con-
sumer
must purchase this much. If net[i] is positive in month i, then the system produced more
than
needed and the consumer will sell it.

np = number of panels>=0

*nb = number of batteries>=0

p = If 0, then no panels were produced and therefore no installation costs were incurred
and no
tax can be deducted. If p=0 then they can.

Parameters

ce= cost to purchase electricity/price to sell back electricity

cp = cost of each solar panel

LI = labor and installation cost (equal to $7-$9 dollars per watt)

nmc = number of miscellaneous costs (inverter, controller, maintenance)

LT[j] = lifetime of each of the miscellaneous components

mc[j] = cost of each miscellaneous component

Budget = maximum initial budget

d[i] = demand for each month

*bc = cost of each battery

*ltb = lifetime of each battery
I E O R 1 6 0!                                                              BerkeleySOLAR


                                              19
*E = maximum useable energy within battery

*dod = depth of discharge of battery

sun[i] = sunlight availability per day per m^2 in month i

sigmas[i] = standard deviation of available sunlight in month i

sigmad[i] = standard deviation of demand in month i

A = area of one panel in m^2

Eff = efficiency of the panels




I E O R 1 6 0!                                                    BerkeleySOLAR


                                           20
Model 1
Introduction: Off-Grid, Solar Contractor (Buy/Sell Power)

In this model, the consumer is off grid but can buy/sell power that he needs/has over-
produced. The objective function is to minimize the net present value of the costs in-
curred over a 25 year project lifetime.




The term is a summation of the consumer’s costs from buying extra energy that he
needs and the revenues from selling power in the months he has excess. If in month i
net[i]>0 then this means that he has produced excess power and will sell it at price “ce”
(we are making the assumption that the price to sell energy is equal to the price to buy
it). Thus, if net[i]>0 then the cost is subtracted, whereas if net[i]<0 then the cost is added
to the total cost.




The term is the annuity formula, where “                   ” is the money that we dis-
count back each year for the duration of 25 years at a rate of 4%. In order to simplify our
calculations, we assumed that the interest was compounded at the end of each year, so
that the fact we discounted the sum of the payments at the end of each year rather than
discounting them each month does not make a difference.




The term represents the total discounted cost of both the initial batteries and their re-
placements over the 25 year period. We made the assumption that you have to buy new
batteries every “ltb” years. So, if the lifetime of the battery is 10 years then we have to
buy a battery every 10 years (i.e. in year 0, 10, and 20). Ceil(25/ltb) is equivalent to 25
divided by ltb rounded to the next highest integer (i.e. ceil(25/10)=ceil(2.5)=3). This de-
termines, based upon the lifetime of each battery (ltb) in years, how many times you
will have to buy new batteries throughout the project lifetime of 25 years, assuming that


I E O R 1 6 0!                                                                   BerkeleySOLAR


                                              21
you have to buy them every “ltb” years. We start at time t=0 because you must buy
parts for the installation now.




The term is a summation of the j miscellaneous parts, such as controllers, inverters,
mounting systems, and switches. The parameter LT[j] is the respective lifetime of mis-
cellaneous cost j; here we assume again that we must buy a new miscellaneous part
every LT[j] years. Of course, there are more costs, but we are assuming that the rest are
negligible in comparison.




The term takes into account the Federal Tax Deduction of 30% of total costs (not includ-
ing batteries) for people who go “off the grid”. Unfortunately, when people go off the
grid, they do not qualify for the California Initiative, which compensates you for an ad-
ditional 13% of the total after tax rebate costs.



-1318*

Lastly, the term is the “revenue” that you save by not having to pay your monthly PGE bills. The

term -1318 is the average amount that Berkeley residents pay for their PG&E bill and
discounts this annual payment back at a 4% discount rate for the duration of the project lifetime.




I E O R 1 6 0!                                                                       BerkeleySOLAR


                                                22
AMPL Model: Minimizing the Objective Function




I E O R 1 6 0!                                  BerkeleySOLAR


                                     23
Constraints

Constraint #1 is the budget constraint, which says that the initial investment that the
consumer made on the solar power system does not exceed the amount (“Budget”)
available to him. This brings me to another assumption: in order to simplify our calcula-
tions we are assuming that this person has savings from which he can invest this
money, rather than having to deal with complications of a loan and loan payments.

Constraint #2 is binary and is determinant of whether or not certain costs associated
with actually installing the system will be incurred. In some of the models it was opti-
mal to not build the solar powered system, and to instead just stick with PGE bills, so
the installation and labor costs would not be incurred. Constraints and costs multiplied
by variable p are the constraints and costs that are only applicable if the system is actu-
ally built, and equal to zero if it is not.

Constraint #3 makes sure that your power demands are met. As explained earlier, net is
the variable which measures the amount that you must purchase in order to have an
adequate amount of power (if negative), and the amount by which you have exceeded
your power needs and can sell back (if positive).

Constraint #4 ensures that the panels do not exceed the available roof space.

Constraint #5 ensures that we have adequate battery capacity to store the energy we
need, and is explained further in the “Battery” section of our paper.

Constraint #6 is a measure of installation costs, which we have found is approximately
$8 per watt. Thus, constraint #6 finds the wattage of our system and multiplies it by 8
dollars to get total installation costs.




I E O R 1 6 0!                                                                  BerkeleySOLAR


                                             24
Model 2
Introduction: On-Grid, Solar Contractor

This model is essentially the same as Model #1, except now the person is connected to
PGE. We modeled the net again like revenue for two reasons. One, PGE gives you the
option of a plan where they do buy back your excess energy, and sell you energy in the
months that you do not have enough. Two, even if you choose to go with the plan in
which you buy extra energy and PGE credits you for future electricity (in this case you
would qualify for the California Solar Initiative), the electricity that you don’t have to
pay in the future is like revenue. For simplicity, we will assume that the person is selling
to PGE excess power and buying power that he did not make enough of himself.

Thus, everything is the same as in the previous model except batteries are not included
in the cost or the constraints because the consumer does not need them.

AMPL Model




I E O R 1 6 0!                                                                 BerkeleySOLAR


                                             25
Model 3
Introduction: Off-Grid, Solar Contractor (No Buy/Sell Power)

In this scenario, the person is completely off grid and does not have the means to buy or
sell to anyone; for this reason the variable “net” is not included in the objective function,
because whatever he makes extra is lost. Due to the fact that he must sustain himself
completely, we have added the constraint that all values of “net” must be greater than
or equal to zero. If during any month net<0, then he did not have enough energy and
his power went out. Lastly, since the panels must be built if he wants any electricity at
all, p will equal one no matter what.




I E O R 1 6 0!                                                                  BerkeleySOLAR


                                             26
AMPL Model




I E O R 1 6 0!        BerkeleySOLAR


                 27
Works Cited
"Batteries Catalog." Kyocera Solar. N.p.,         "Surrette Rolls are the crown jewels of DC
n.d. Web. 6 Dec 2010.                             batteries." N.p., n.d. Web. 6 Dec 2010.
                                                  <www.dcbattery.com>.
<www.kyocerasolar.com>.

"How about Nickel-Cadmium Cells?" N.p., "NASA Surface Meteorology and Solar En-
n.d. Web. 6 Dec 2010.                       ergy." NASA Langley Atmospheric Science
<www.vonwentzel.net>.                       Data Center (Distributed Active Archive Cen-
                                            ter). Web. 06 Dec. 2010.
                                            <http://eosweb.larc.nasa.gov/cgi-bin/sse/grid.c
"Life span of batteries used in "Deep Cycle gi?>.
Services" ." Web. 6 Dec 2010.
<www.windsun.com>.                          "Solar Calculator." Solar Power Facts and
                                            Helpful Info. Web. 06 Dec. 2010.
                                            <http://www.solartradingpost.com/calcu
"My third letter." Von Wentzel Family Site. late.php?name=5>.
N.p., n.d. Web. 6 Dec 2010.                 "SOLAR RADIATION FOR FLAT-PLATE
<http://www.vonwentzel.net/>.               COLLECTORS FACING SOUTH AT A
                                            FIXED-TILT." Renewable Resource Data Cen-
                                            ter (RReDC) Home Page. Web. 06 Dec. 2010.
                                            <http://rredc.nrel.gov/solar/old_data/ns
"Renewable Energy 2010 Design Catalog."
                                            rdb/redbook/sum2/23234.txt>.
N.p., n.d. Web. 6 Dec 2010.
<www.aeesolar.com>.



"Solar Series 5000." Kyocera Solar. N.p.,
n.d. Web. 6 Dec 2010.
<www.kyocerasolar.com>.



"Solar Series 5000." Pure Energy Systems.
N.p., n.d. Web. 6 Dec 2010.
<www.pureenergysystems.com>.



"Surrette(R) batteries’ lifecycle vs. %DOD
." Web. 6 Dec 2010. <www.surrette.com>.
I E O R 1 6 0!                                                                   BerkeleySOLAR


                                             28
Appendix A - Battery Selection
The Premium Surrette® 500 (bold numbers in the table below) is our final selection for the battery system

Table	
  2:	
  Summary	
  of	
  calculations	
  for	
  battery	
  selection	
  based	
  on	
  the	
  model

                                Ampere-­	
   Hour	
                                                    #	
  to	
                                           Cost	
  per	
  
    Battery           Voltage                           Current   Power   Max	
  KWH DOD      KWH                    Lifetime     Price    Total	
  Cost
                                 hours       rating                                                    buy                                                 Lifetime
Lifeline	
  AGM	
  
                        12        225          20       11.25     135       2.7        0.5    1.35      64            1000      $387.00   $24,768.00       $24.77
     (8D)
West	
  Marine	
  
                        12        225          20       11.25     135       2.7        0.5    1.35      64             500      $449.00   $28,736.00       $57.47
   Gel	
  (8D)
Inexpensive	
  
    Trojan	
            12        225          20       11.25     135       2.7        0.5    1.35      64             500      $152.00   $9,728.00        $19.46
  (2xT105)
  Premium	
  
Surrette	
  400	
       12        221          20       11.05     132.6    2.652       0.5    1.32      65            1250      $246.00   $15,990.00       $12.79
  (HT8DM)
  Premium	
  
Surrette	
  500	
       12        342          20        17.1     205.2    4.104      0.5     2.05      42            3200      $683.00 $28,686.00          $8.96
(12CS11PS)
 2-­KS-­33PS	
  
  (Surrette	
           2        1750          20        87.5     175       3.5        0.5    1.75      50            3300      $1,184.00 $59,200.00       $17.94
 500	
  series)
 4-­KS-­21PS	
  
  (Surrette	
           4        1104          20        55.2     220.8    4.416       0.5    2.20      39            3300      $1,703.00 $66,417.00       $20.13
 500	
  series)
 4-­KS-­25PS	
  
  (Surrette	
           4        1350          20        67.5     270       5.4        0.5     2.7      32            3300      $2,130.00 $68,160.00       $20.65
 500	
  series)
 6-­CS-­17PS	
  
  (Surrette	
           6         546          20        27.3     163.8    3.276       0.5    1.63      53            3300      $1,316.00 $69,748.00       $21.14
 500	
  series)
 6-­CS-­21PS	
  
  (Surrette	
           6         683          20       34.15     204.9    4.098       0.5    2.04      42            3300      $1,643.00 $69,006.00       $20.91
 500	
  series)
 6-­CS-­25PS	
  
  (Surrette	
           6         820          20         41      246       4.92       0.5    2.46      35            3300      $1,905.00 $66,675.00       $20.20
 500	
  series)
 Surrette	
  S-­
  460	
  (Sur-­
                        6         350          20        17.5     105       2.1        0.5    1.05      82            1300      $484.00   $39,688.00       $30.53
  rette	
  400	
  
    series)
 Surrette	
  S-­
  530	
  (Sur-­
                        6         400          20         20      120       2.4        0.5     1.2      72            1300      $550.00   $39,600.00       $30.46
  rette	
  400	
  
    series)




I E O R 1 6 0!                                                                                                                                 BerkeleySOLAR


                                                                                29
Appendix B - Demand Calculations
    Month         KWH KWH Billed         Average        Variance   Standard	
  De-­‐ Average	
  KWH+2σ
                  Billed Previous year                                via1on
                 This Year
        12         784        776         780             16             4                788
        11         665        701         683             324           18                719
        10         566        561         563.5           6.25          2.5              568.5
         9         557        485         521            1296           36                593
         8         396        459         427.5          992.25        31.5              490.5
         7         465        526         495.5          930.25        30.5              556.5
         6         507        472         489.5          306.25        17.5              524.5
         5         421        509         465            1936           44                553
         4         374        567         470.5         9312.25        96.5              663.5
         3         646        413         529.5         13572.25       116.5             762.5
         2         686        654         670             256           16                702
         1         795        645         720            5625           75                870




I E O R 1 6 0!                                                                          BerkeleySOLAR


                                                   30
Appendix C - Weather Calculations

                             Average	
  Solar	
  Insola1on	
  (In	
  KWH/m^2/day)
	
               InsolaFon	
  with	
   InsolaFon	
  at	
   Slope	
  of	
  Line	
  Found	
   	
  Projected	
  Insola-­‐        Average	
  -­‐	
  2σ
                     15˚	
  Tilt          90˚	
  Tilt        From	
  Two	
  Points               Fon	
  at	
  37.87	
  ˚

January                            3.7                    3.3           -­‐0.005333333               3.578026667                  2.939376544
February                           4.4                    3.6           -­‐0.010666667               4.156053333                  2.926498113
March                              5.1                    3.7           -­‐0.018666667               4.673093333                    3.54510545
April                              5.6                    3.4           -­‐0.029333333               4.929146667                  4.012497307
May                                5.7                    2.8           -­‐0.038666667               4.815693333                  4.096906619
June                               5.6                    2.5           -­‐0.041333333               4.654706667                  3.930582018
July                               5.9                    2.7           -­‐0.042666667               4.924213333                  4.418053413
August                             6.1                    3.3           -­‐0.037333333               5.246186667                  4.570613507
September                          6.1                    4.1           -­‐0.026666667               5.490133333                  4.743232755
October                            5.5                    4.3                      -­‐0.016                  5.13408              4.312633499
November                           4.1                    3.6           -­‐0.006666667               3.947533333                  3.241059534
December                           3.6                    3.3                      -­‐0.004                  3.50852              2.447386298


                           Minimum	
  Solar	
  Insola1on	
  	
  (In	
  KWH/m^2/day)
	
                   InsolaFon	
  with	
  15˚	
   InsolaFon	
  at	
  90˚	
        Slope	
  of	
  Line	
  Found	
   	
  Projected	
  InsolaFon	
  at	
  
                            Tilt                        Tilt                        From	
  Two	
  Points                     37.87	
  ˚

January                                      2.8                           2.5                         -­‐0.004                        2.70852
February                                     3.1                           2.4                -­‐0.009333333                      2.886546667
March                                        3.8                           2.7                -­‐0.014666667                      3.464573333
April                                        4.2                           2.6                -­‐0.021333333                      3.712106667
May                                          4.8                           2.5                -­‐0.030666667                      4.098653333
June                                         4.7                           2.3                         -­‐0.032                        3.96816
July                                         5.6                           2.6                            -­‐0.04                       4.6852
August                                       5.3                             3                -­‐0.030666667                      4.598653333
September                                    5.2                           3.5                -­‐0.022666667                      4.681613333
October                                      4.3                           3.4                         -­‐0.012                        4.02556
November                                     3.2                           2.8                -­‐0.005333333                      3.078026667
December                                     2.1                           1.9                -­‐0.002666667                      2.039013333




I E O R 1 6 0!                                                                                                                   BerkeleySOLAR


                                                                      31
Triangular	
  Distribu1on	
   Standard	
  Devia1on
                                       Variance


                                               0.101968495                      0.319325061
                                                0.37795151                       0.61477761
                                               0.318089166                      0.563993942
                                               0.210061512                       0.45832468
                                               0.129163585                      0.359393357
                                               0.131089127                      0.362062324
                                               0.064049466                       0.25307996
                                               0.114099774                       0.33778658
                                               0.139465118                      0.373450289
                                               0.168693588                       0.41072325
                                               0.124776307                         0.3532369
                                               0.281501183                      0.530566851




                      Maximum	
  Solar	
  Insola1on	
  	
  (In	
  KWH/m^2/day)
	
               InsolaFon	
  with	
  15˚	
   InsolaFon	
  at	
  90˚	
      Slope	
  of	
  Line	
  Found	
   	
  Projected	
  InsolaFon	
  at	
  
                        Tilt                        Tilt                      From	
  Two	
  Points                     37.87	
  ˚

January                                 4.3                           4.2               -­‐0.001333333                      4.269506667
February                                6.1                           5.4               -­‐0.009333333                      5.886546667
March                                   6.8                           4.9               -­‐0.025333333                      6.220626667
April                                   6.9                           3.8               -­‐0.041333333                      5.954706667
May                                     7.1                             3               -­‐0.054666667                      5.849773333
June                                    7.1                           2.6                           -­‐0.06                       5.7278
July                                    7.2                           2.8               -­‐0.058666667                      5.858293333
August                                  7.4                           3.6               -­‐0.050666667                      6.241253333
September                               7.3                           4.7               -­‐0.034666667                      6.507173333
October                                 6.4                           5.2                        -­‐0.016                        6.03408
November                                4.9                           4.6                        -­‐0.004                        4.80852
December                                4.6                           4.7                  0.001333333                      4.630493333




I E O R 1 6 0!                                                                                                             BerkeleySOLAR


                                                                 32
Appendix D - AMPL Model Outputs
Introduction

AMPL Assumptions

      •      In these files, sigmas are not included in the calculations because we used the
             value of sun (calculated in our table) that already accounted for that
      •      We estimated/assumed that the total cost over the lifetime of inverter, controller,
             mounting system would be approximately 3000
      •      We estimated/assumed that 1500 would be the initial cost of the inverter, control-
             ler, mounting system
      •      Also assumed r=0.04 (i.e. 4%)
      •      Assumed sell back cost for electricity = cost to buy electricity which is approxi-
             mately 12 cents



Model 1

param ProjectLife;
param sun {i in 1..12};
param d {i in 1..12};
param days {i in 1..12};
param ce;
param cp;
param A;
param budget;
param sigmad {i in 1..12};
param E;
param dod;
param eff;
param bc;


var net{i in 1..12};
var np>=0;
var nb>=0;

I E O R 1 6 0!                                                                       BerkeleySOLAR


                                                   33
var LI>=0;
var p;


minimize cost: (sum{i in 1..12}
-net[i]*ce)*(1-1/(1+.04)^ProjectLife)/.04+cp*np+LI+bc*(365*ProjectLife)/3600*nb*+3000
*p- .3*(cp*np+LI+1500*p)-1318*p*(1-1/(1+.04)^ProjectLife)/.04;


subject to Budget: cp*np+bc*(365*ProjectLife)/3600*nb+LI+1500<=budget;
subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i];
subject to Roof: A*np<=1500/0.7894;
subject to Battery {i in 1..12}: nb>=if np=0 then 0 else ceil((d[i]+2*sigmad[i]+net[i])/
(E*dod));
subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p;
subject to cool: p= if np=0 then 0 else 1;



data; ############ DATA STARTS HERE ############


param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12
2.45;
param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12
780;
param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31;
param ce:= 0.12;
param ProjectLife:= 25;
param cp:=868;
param A:=1.164;
param budget:= 100000;
param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4;
param E:=4.104;
param dod:=0.5;
param eff:=.197;
param bc:=683;


I E O R 1 6 0!                                                                    BerkeleySOLAR


                                              34
Output:
MINOS 5.51: optimal solution found.
1 iterations, objective 14605.39498
Nonlin evals: constrs = 6, Jac = 5.
: _varname _var :=
1     'net[1]'   -870
2     'net[2]'   -702
3     'net[3]'   -762.5
4     'net[4]'   -663.5
5     'net[5]'   -553
6     'net[6]'   -524.5
7     'net[7]'   -556.5
8     'net[8]'   -490.5
9 'net[9]' -593
10 'net[10]' -568.5
11 'net[11]' -719
12 'net[12]' -788
13 np         0
14 nb             0
15 LI             0
16 p             0
;




Therefore, if the user is off the grid, he/she has to pay a lot for batteries, so it would
be optimal for him to not invest in solar panels and buy all his electricity from PGE.




I E O R 1 6 0!                                                                 BerkeleySOLAR


                                             35
Model 2

param ProjectLife;
param sun {i in 1..12};
param d {i in 1..12};
param days {i in 1..12};
param ce;
param cp;
param A;
param budget;
param sigmad {i in 1..12};
param E;
param dod;
param eff;
param bc;




var net{i in 1..12};
var np>=0;
var LI>=0;
var p;


minimize cost: (sum{i in 1..12}
-net[i]*ce)*(1-1/(1+.04)^ProjectLife)/.04+cp*np+LI+3000*p-.3*(cp*np+LI+1500*p)-1318*
p*(1-1/(1+.04)^ProjectLife)/.04;


subject to Budget: cp*np+LI+1500<=budget;
subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i];
subject to Roof: A*np<=1500/0.7894;
subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p;
subject to cool: p= if np=0 then 0 else 1;




I E O R 1 6 0!                                                                 BerkeleySOLAR


                                             36
data; ############ DATA STARTS HERE ############


param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12
2.45;
param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12
780;
param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31;
param ce:= 0.13;
param ProjectLife:= 25;
param cp:=868;
param A:=1.164;
param budget:= 100000;
param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4;
param E:=4.104;
param dod:=0.5;
param eff:=.197;
param bc:=683;




OUTPUT:
MINOS 5.51: optimal solution found.
2 iterations, objective 913.0905062
Nonlin evals: constrs = 15, Jac = 14.
: _varname      _var    :=
1     'net[1]'   1276.38
2     'net[2]'   1230.07
3     'net[3]'   1829.22
4     'net[4]'   2169.61
5     'net[5]'   2440.25
6     'net[6]'   2252.09
7     'net[7]'   2670.37
8     'net[8]'   2845.88
9     'net[9]'   2755.86

I E O R 1 6 0!                                                                    BerkeleySOLAR


                                              37
10 'net[10]' 2578.06
11 'net[11]' 1570.09
12 'net[12]' 1000.65
13 np             102.702
14 LI            9354.84
15 p              1
;



Therefore, the user can maximize his revenue by using 103 panels and producing ex-
tra and selling back what he doesn’t need. This way, the cost is only 913 dollars over
25 years. If he continued past 25 years his revenue would probably be positive. Also,
changes in interest rates over the years could also help.!




Model 3

**We had to take out constraint for budget



param ProjectLife;
param sun {i in 1..12};
param d {i in 1..12};
param days {i in 1..12};
param ce;
param cp;
param A;
param budget;
param sigmad {i in 1..12};
param E;
param dod;
param eff;
param bc;


I E O R 1 6 0!                                                            BerkeleySOLAR


                                             38
var net{i in 1..12}>=0;
var np>=0;
var nb>=0;
var LI>=0;
var p;


minimize cost:
cp*np+LI+bc*(365*ProjectLife)/3600*nb+3000*p-.3*(cp*np+LI+1500*p)-1318*p*(1-1/(1+.
04)^ProjectLife)/.04;


subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i];
subject to Roof: A*np<=1500/0.7894;
subject to Battery {i in 1..12}: nb>=ceil((d[i]+2*sigmad[i]+net[i])/(E*dod));
subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p;
subject to blah: p=if np=0 then 0 else 1;


data; ############ DATA STARTS HERE ############


param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12
2.45;
param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12
780;
param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31;
param ce:= 0.12;
param ProjectLife:= 25;
param cp:=868;
param A:=1.164;
param budget:= 100000;
param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4;
param E:=4.104;
param dod:=0.5;
param eff:=.197;
param bc:=683;

I E O R 1 6 0!                                                                    BerkeleySOLAR


                                              39
output:
MINOS 5.51: optimal solution found.
3 iterations, objective 1260743.679
Nonlin evals: constrs = 4, Jac = 3.
: _varname        _var     :=
1     'net[1]'     75.6
2     'net[2]'    149.185
3     'net[3]'    379.296
4     'net[4]'    584.642
5     'net[5]'    765.694
6     'net[6]'    698.742
7     'net[7]'    865.116
8 'net[8]' 979.361
9 'net[9]' 882.36
10 'net[10]' 817.737
11 'net[11]' 289.474
12 'net[12]'  0
13 np              45.2459
14 nb             719
15 LI            9354.84
16 p              1
;



In Model 3, we had to omit the budget constraint because it is so expensive. There-
fore, it is ill advisable to go completely off the grid.




I E O R 1 6 0!                                                           BerkeleySOLAR


                                              40
Appendix E - Battery Cost Optimization
Minimizing the Cost per Lifetime

The eventual model that we decided to use in order to minimize the cost per lifetime of
the battery was:




The depth of discharge is the decision variable.

Constraint# 1: The life time of the battery is equal to a function of the Depth of Dis-
charge

Constraint # 2: The total cost of batteries from one type = the number of batteries
needed to meet demand multiplied by the price of one battery of a specific type.

Constraint# 3: The number of batteries to buy is calculated by using the Ceiling of the
total energy required divided by the energy multiplied by the depth of discharge




I E O R 1 6 0!                                                                  BerkeleySOLAR


                                             41
Appendix F - Solar Panel Cost Optimization
Minimizing the Cost per Watt

                                       min u = xy + m
                        subject to x <= 1500 ft2/area of 1 solar panel
                                   max wattage > demand



                                       x is an integer
                                   x = number of panels
                                     y = price per panel
                            m = maintenance costs for 25 years




I E O R 1 6 0!                                                           BerkeleySOLAR


                                              42
Appendix G - Solar Installation Costs
                                      A1 Sun Inc.
                                   ACME Electric
                         Acro Energy Tech, Inc.
          Advanced Alternative Energy Solutions
           Advanced Conservation Systems, Inc
                               Akeena Solar, Inc.
                   Albion Power Company, Inc.
Company




                         Alliance Solar Services
                              Alter Systems, LLC
                          American Solar Corp.
                  Applied Star Energy Systems
                   Borrego Solar Systems, Inc.
                        CA Solar Systems, Inc.
                        Century Roof and Solar
                                 Clean Solar, Inc.
                                     Gary Plotner
                      Global Resource Options
                                                     $0        $12,500.00$25,000.00$37,500.00$50,000.00
                                                                           Costs




I E O R 1 6 0!                                                                             BerkeleySOLAR


                                                          43
Appendix H - Night Hours v Months

                  12.500




                  12.275
    Night Hours




                  12.050




                  11.825




                  11.600
                           1     2   3   4   5          6   7       8   9   10   11     12
                                                 Months (JAN-DEC)




I E O R 1 6 0!                                                                   BerkeleySOLAR


                                                   44
Appendix I - kWh Bill for 25 Years
Month kWH       $    $/kWh           kWH         $    $/kWh Ave.      kwh/        $    $/kWh
       billed Billed Cur-            billed    Billed Previ- kWH      day       Billed   for
       Cur- Cur-      rent           Previ-   Previ-    ous   for                for next 25
        rent   rent   Year            ous       ous    Year next 25            next 25 Years
       Year    Year                  Year      Year          Years              Years
Jan   795.00 $188.00 $0.24          645.00    $128.00 $0.20 720.00        30   $158.00 $0.22
Feb   686.00 $145.00 $0.21          654.00    $132.00 $0.20 670.00    27.917   $138.00 $0.21
Mar   646.00 $129.00 $0.20          413.00     $55.00 $0.13 529.50    22.063    $89.00 $0.17
Apr   374.00 $46.00 $0.12           567.00    $100.00 $0.18 470.50    19.604    $72.00 $0.15
May   421.00 $67.00 $0.16           509.00     $93.00 $0.18 465.00    19.375    $79.00 $0.17
Jun   507.00 $92.00 $0.18           472.00     $81.00 $0.17 489.50    20.396    $86.00 $0.18
Jul   465.00 $79.00 $0.17           526.00    $100.00 $0.19 495.50    20.646    $88.00 $0.18
Aug   396.00 $59.00 $0.15           459.00     $78.00 $0.17 427.50    17.813    $69.00 $0.16
Sep   557.00 $112.00 $0.20          485.00     $85.00 $0.18 521.00    21.708    $98.00 $0.19
Oct   566.00 $116.00 $0.20          561.00    $114.00 $0.20 563.50    23.479   $115.00 $0.20
Nov   665.00 $136.00 $0.20          701.00    $151.00 $0.22 683.00    28.458   $144.00 $0.21
Dec   784.00 $184.00 $0.23          776.00    $181.00 $0.23 780.00      32.5   $182.00 $0.23
Total 6,862.00                       6,768.00                 6,815            $1,318.00
Aver-            571.83        $0.19 564.00                  567.92            $109.83
age




I E O R 1 6 0!                                                                    BerkeleySOLAR


                                               45
Appendix J - Solar Power Calculator
System Specifications                                  Berkeley, CA
Solar Radiance (kWh/sqm/day)                                         5.43
Ave. Monthly Usage (kWh/month)                                      3901
System Size (kWh)                                                   29.82
Roof Size (sq. ft)                                                  2981
Estimated Cost                                                 208,708.60
Post Incentive Cost                                            140,252.18


Incentives
Federal Incentives
Tax Credit                                                           30%

State Incentives
Property Tax                                     Exempt

Local Inventives
Rebate (for PG&E)                                .35/W AC


Savings
Estimated Cost                                                 208708.60
Post Incentive Cost                                            140,252.18
Ave. Monthly Savings                                                  570
25 Year Savings                                                284,858.01
25 Year ROI                                                      203.10%
Break Even                                       15.27 Years


Carbon Emissions
Annual Carbon Dioxide Usage (pounds)                               70,209
Driving Equivalent                               77,800 miles
Offset by planting:                              176 trees/year




I E O R 1 6 0!                                                    BerkeleySOLAR


                                       46

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The perfect solar design for a berkeley home

  • 1. I E O R 1 6 0 F i n a l P ro j e c t BERKELEYSOLAR PREPARED FOR: BERKELEY CLIENT, PROFESSOR GLASSEY PREPARED BY: NASSIM FARROKHZAD, REGINE LABOG, KENNETH LEE, RHONDA NASSAR, MIRANDA ORTIZ, CHRISTINA YOU University of California, Berkeley IEOR 160 FINAL PROJECT
  • 2. Table of Contents Executive Summary! 1 Objective! 1 Goals! 1 Solution! 2 Recommendations! 3 Task List! 4 PERT Chart! 5 Design Objectives - Solar System Batteries! 6 Solar System Batteries! 6 Maintenance Cost! 8 Acid Leakage and Durability! 9 Determining the Optimum Battery Capacity! 9 Minimizing the Lifetime Cost of the Battery System! 10 Battery Cost Optimization Results! 11 Conclusion! 12 Design Objectives - Solar System Panels! 13 Choosing the best solar panels! 13 U C B e r k e l e y! IEOR 160 Final Project i
  • 3. The Optimal Tilt Angle for Fixed Solar Panels! 15 Problem Analysis! 17 Determining the Monthly Demand! 17 Determining the Average Amount of Sunlight in Berkeley! 17 Models - Introduction! 19 Variables! 19 Parameters! 19 Model 1! 21 Introduction: Off-Grid, Solar Contractor (Buy/Sell Power)! 21 AMPL Model: Minimizing the Objective Function! 23 Constraints! 24 Model 2! 25 Introduction: On-Grid, Solar Contractor! 25 AMPL Model! 25 Model 3! 26 Introduction: Off-Grid, Solar Contractor (No Buy/Sell Power)! 26 AMPL Model! 27 Works Cited! 28 Appendix A - Battery Selection! 29 Appendix B - Demand Calculations! 30 Appendix C - Weather Calculations! 31 Appendix D - AMPL Model Outputs! 33 U C B e r k e l e y! IEOR 160 Final Project ii
  • 4. Introduction! 33 Model 1! 33 Model 2! 36 Model 3! 38 Appendix E - Battery Cost Optimization! 41 Minimizing the Cost per Lifetime! 41 Appendix F - Solar Panel Cost Optimization! 42 Minimizing the Cost per Watt! 42 Appendix G - Solar Installation Costs! 43 Appendix H - Night Hours v Months! 44 Appendix I - kWh Bill for 25 Years! 45 Appendix J - Solar Power Calculator! 46 U C B e r k e l e y! IEOR 160 Final Project iii
  • 5. Executive Summary Objective For this project, our goal was to provide our client with an optimal solar system design for their Berkeley residence. Because every city has a different policy on solar panel in- stallation and gets varying amounts of sunlight, we had to tackle many variables to provide our client with his best options. Goals The owner outlined the following: ‣ Off the grid where he would have no connection to PG&E and would require a self-sustainable solar panel system, even during consecutive cloudy days where there would be little sunshine. ‣If possible, he would like to sell excess power and buy it if necessary. ‣The solar system must fit the needs of his home with a working space of 1500 sq ft of roof space. Before even attempting to address the owner’s concerns, we needed to take multiple variables out of the equation: ! How many hours of sunshine does the house get every day? ! How much energy does the owner need every month? What kind of batteries and solar panels would serve the client’s needs while minimizing the cost? I E O R 1 6 0! BerkeleySOLAR 1
  • 6. Solution To answer these questions, we created five models 1: 1. Off grid but buying and selling power: This is not a feasible option for the user be- cause the cost of the batteries needed to support the house during cloudy days exceeds the payout from switching to solar. 2. On grid and selling excess power: In this situation, the user should install 103 solar panels while selling to PG&E excess power during months when he doesn’t use as much energy. After 25 years, the cost of the solar system panels would be $913. Also, be- cause the cost of maintenance will be marginal compared to the cost of installation and the lifetime of the solar panels are longer than what we outlined, the user would be making revenue after 25 years. Also, we based our interest rate on 4% which could change over time and did not factor the refinancing value of the home after switching to solar. 3. Completely off grid getting nothing for excess power: This model was very difficult to justify. Although it is possible to go off grid with the size of the roof and the amount of sunshine Berkeley gets, we had to completely omit the budget constraint due to the large costs. 4. Optimizing the battery’s cost over lifetime: To factor in key characteristics for our ideal battery, we researched multiple batteries and created a model that used cost over lifetime and added multiple constraints. After putting the batteries through this model, we found that the Premium Surrette performed the best. 5. Minimizing the cost of solar panels: Before subjecting our choices through the model, we limited our options to panels that fit four key characteristics that will be outlined later. We finally settled on the Evergreen 210W panels due to it’s lower cost per watt, but still decent efficiency and a low impact on the environment. 1 See appendix D-F for all models. I E O R 1 6 0! BerkeleySOLAR 2
  • 7. Recommendations From our model, we found that the best option for our client would be to go with the on-grid option and sell excess power to PG&E. Although the client can feasibly go off- grid, it would be in his best interest to stick with the second model because it is the most likely to fit in his budget. The key issue with solar panels is that their cost does not jus- tify their low efficiency and the main barrier in this is a lack of technological research in solar panels. If the user goes on-grid, he will be able to get governmental aid in the form of the California Solar Initiative as well as tax rebates. That way, he will reach his break- even point sooner and can later invest in cheaper solar technology. I E O R 1 6 0! BerkeleySOLAR 3
  • 8. Task List 1. Research general solar power system background information to see what com- ponents need to be considered. 2. Determine how much power the system needs to provide to be fairly certain that he will not ever use more than this amount of power. 3. Research all things about batteries including information about their capacities, lifetimes, sizes, brands, costs, etc. 4. Find optimal battery. 5. Research different panels including their wattage, size, efficiency, costs, etc. 6. Research costs projected by different contractors for the average home in Ber- keley. 7. Research federal tax deductions and California Solar Initiatives. 8. Research variances in weather and sunlight availability in Berkeley. 9. Create models for different options: 1. Have contractor build your system design, on grid. 2. Build your own system, off grid 3. Have contractor build your system, off grid, but can buy and sell power 10. Solve models. 11. Write executive summary and recommendations. 12. Create PERT chart. I E O R 1 6 0! BerkeleySOLAR 4
  • 9. PERT Chart Task # Time (in days) Corresponding Nodes Completed By: 1 1 Start, A Rhonda, Regine, Kenneth, Nas- sim, Miranda 2 0.2 A,B Miranda 3 5 B,D Rhonda, Kenneth, Nassim 4 0.5 D,E Kenneth 5 2 B,C Regine 6 0.5 B,F Regine and Rhonda 7 0.2 B,G Regine, Miranda, and Rhonda 8 1 B,H Miranda 9 2 I,J Miranda and Regine 10 1 J,K Rhonda, Regine, Kenneth, Nas- sim, Miranda 11 1 K,L All 12 0.2 L,M Miranda I E O R 1 6 0! BerkeleySOLAR 5
  • 10. Design Objectives - Solar System Batteries Solar System Batteries Since we have decided to go off the grid, a battery backup system is required to save the excess energy gained during the day for nights and cloudy days. This means the batter- ies would be deeply discharged on regular basis. For a solar system, the following bat- teries are offered by different vendors: • Lead-acid Batteries are made of lead electrode plates submerged in dilute sulfuric acid as an electrolyte. They are readily available in the market and have low ini- tial cost. These batteries can be designed for either shallow or deep cycle usage. oShallow cycle batteries are designed to supply a large amount of current for a short time but they cannot tolerate being deeply discharged frequently. oDeep cycle batteries are designed to be repeatedly discharged by as much as 80% of their capacity (Depth of Discharge, DOD). • Marine batteries are made of lead sponge electrodes and considered to be a “hy- brid” of starting and deep cycle battery. • Gelled Deep Cycle contains an acid gel which means if it’s broken, the acid does not leak. But, this type of batteries must be charged at a slower rate and lower voltage to prevent excess gas from damaging the cells. • Absorbed Glass Mat (AGM) Batteries are made of fine fiber Boron-Silicate glass mats which contains the acid. These batteries also don’t leak acid if broken. I E O R 1 6 0! BerkeleySOLAR 6
  • 11. Fig. 1 demonstrates the life span of these batteries if they are used in deep cycle service. According to this plot, “Industrial Deep Cycle” battery demonstrates the longest life 30 Years  (max) Years  (min) 23 Years 15 8 0 Marine Gelled  Deep  Cycle Industrial  Deep  Cycle span, followed by “Rolled Surrette® Deep Cycle”. Figure 1: Life span of batteries used in "Deep Cycle Services" (Source: www.windsun.com, deep cycle battery FAQ) Choosing the Best Battery In general, Lead-acid batteries are cheaper and last longer than Marine, AGM and Gelled batteries, but they are not as safe as the latter ones. So, in order to make the right selection, first we need to make some assumptions for our problem: Assumption 1) The batteries will be used in an off-grid, full-time home for an indefi- nitely long time, therefore, capacity and long term cost will be the most important fac- tors. Assumption 2) The batteries will be placed in the resident’s home and not in a remote site; therefore, maintenance is not much of a concern in our choice of batteries. Price and lifetime is valued over maintenance in our research. Assumption 3) The batteries are stored in a place where the temperature does not fell under 50°F below which the batteries capacity starts to decline. Assumption 4) Nickel-Cadmium batteries were not considered in our analyses because they are “extremely toxic to the environment and require very expensive disposal” (3). I E O R 1 6 0! BerkeleySOLAR 7
  • 12. Therefore, the user will most probably not want to store them in his house and they will end up costing more to dispose of than buying new lead-acid batteries. Assumption 5) We do not consider Lithium ion batteries because they are extremely ex- pensive for this specific type of application. Assumption 6) The user have no constrains on his/her initial capital investment and has enough and appropriate space to store the batteries and the solar panels. Within different brands of lead-acid batteries, Surrette® repeatedly is reported as the most efficient and economical choice by vendors and contractors.2 Our initial calcula- tion for lifetime cost has confirmed3. In particular, Premium Surrette 500 (12CS11PS) excels over all the other batteries in an economic sense. The initial up front expense may be out of reach for some customers, but given its lifetime, it is the cheapest.4 In contrary to “sealed” batteries, Surrette® batteries require frequent maintenance, which after researching and discussing in detail below does not alter our choice of bat- tery. Maintenance Cost As mentioned earlier, AGM and Gel batteries are almost maintenance free. There are also so-called Lead-Acid “Sealed” batteries which needs to be replaced every 5-7 years in the exchange of no maintenance throughout these years. These batteries are not eco- nomically suited for our purpose. The maintenance of Flooded Lead Acid-Surrette 500 batteries require “watering, equal- izing charges and keeping the top and terminals clean” (7). One of the websites our group researched that supported AGM batteries, conducted numerical analyses of the price difference between Surrette® and AGM. Even after adding the electrolyte mainte- nance costs, the Surrette Premiums 500® still remained the cheapest. (8) Their calculation costs were based on some assumptions: 1) Cycle once a day 2  www.solarinfo.com,  www.rollsbattery.com,  www.dcbatteries.com   3  For  further  detail  on  battery  calculation  refer  to  page  27 4  Based  on  Assumption  1 I E O R 1 6 0! BerkeleySOLAR 8
  • 13. 2) Hiring someone and paying him“$20/hr” for maintenance chores 3) Each battery requires ¼ hour maintenance each month 4) Each cell requires ¼ qt of $ 1/qt distilled water that equates to $0.000583/(Ah*cycle) for Surrette 400 and $0.00049 (Ah*cycle) for Surrette 500 Table 1: Maintenance cost per cycle for various batteries (Source: www.vonwentzel.net) Lifeline  AGM Surrette  400 Surrette  500 Adjusted  Cost($) 0.0015 0.00147 0.00108 Acid Leakage and Durability The Premium Surrette 500 (12CS11PS) utilizes the new generation “dual container modular construction” (6). This feature eliminates breakage and subsequently acid leakage due to rough handling or abuse. Even if the outer container were to break, the battery would still operate without any acid spills (7). Therefore, Premium Surrettes are safe for our user to store in his garage or a battery room in his house. In addition, these batteries can be installed without any special skills or tools. Therefore, our user is going to highly value this option, since he wants to save as much money as possible. Our analyses and assumptions show that Premium Surrette 500 (12CS11PS) cells are unsurpassed in the qualities they offer. Their higher cycle lives compared to their budget competition, their durability, their thick lead plates and not having to replace them every few years makes them an attractive economic choice, even if their up-front price is not the most economical (4). Determining the Optimum Battery Capacity In order to find the optimum battery capacity, first we looked at customer’s average daily usage based on Kwh-hr. In order to be in safe side, we decided to design a storage system that would provide up to 5 times of this capacity in case of an emergency. This number is an industry standard. Next, given their ampere-hour5, depth of discharge6, and the cost of the batteries, we calculated the lifetime cost of different batteries. 5  Ampere-­hour  is  a  measure  of  a  battery’s  capacity  (e.g.  6  Amp-­hr  battery  can  maintain  a  current  of  1  Ampere   for  6  hours)   6  Depth  of  Discharge  (DOD)  is  the  extend  at  which  a  battery  is  being  discharged I E O R 1 6 0! BerkeleySOLAR 9
  • 14. The depth of discharge affects the lifespan of batteries. For example, Fig. 2 demonstrates the effect of DOD on the lifecycle of Surrette 400 and 500 series. 5000 3750 #  of  cycles 2500 1250 0 0 25 50 75 100 DOD  (%) 500  Series 400  Series Figure 2: Surrette(R) batteries’ lifecycle vs. %DOD (Source: www.surrette.com) Since we will have batteries for 5 times of the user’s average usage, we assume the bat- teries rarely go beyond DOD of 50%. Now, our goal is to find which battery would offer the minimum lifetime cost. Minimizing the Lifetime Cost of the Battery System7   Given  the  ampere-­‐hour  and  the  hour  rating,  we  were  able  to  determine  the  maxi-­‐ mum  current  that  would  be  pulled  from  the  battery  to  last  for  20  hours.    Then,  with  the   given  voltage  and  the  calculated  current,  we  were  able  to  calculate  the  maximum  energy  in   Kilowatt-­‐hours  by  multiplying  the  voltage  and  current  and  dividing  by  1000  to  convert  it  to   the  correct  units. 7 Refer to the appendix for the numerical results of the model I E O R 1 6 0! BerkeleySOLAR 10
  • 15. In  order  to  determine  the  number  of  batteries  to  buy,  it  was  necessary  to  make  the   deJinition  of  the  number  of  batteries  to  buy  be  a  function  in  terms  of  the  depth  of  discharge.     Because  each  battery  had  a  different  maximum  energy,  a  different  depth  of  discharge  had  to   be  used  for  each  battery.    Also,  the  chosen  depth  of  discharge  for  each  battery  would  affect   the  number  of  batteries  bought,  with  lower    requiring  more  batteries  due  to  the  low  level  of   drain  on  the  battery.    The  numerator  of  that  function  was  obtained  by  Jinding  the  average   daily  energy  usage  of  the  household  which  ended  up  being  approximately  20KWH.    The  av-­‐ erage  daily  energy  usage  was  used  because  that  would  reJlect  the  average  amount  of  energy   drained  from  the  battery  each  day,  which  would  give  a  more  realistic  analysis  of  the  cost  per   cycle  through  a  more  accurate  cost  and  lifetime  determination.    Because  there  are  some   days  where  the  sun  will  not  shine,  and  the  battery  will  not  charge,  the  battery  energy  capac-­‐ ity  should  be  greater  than  the  average  daily  discharge.    Five  times  the  average  daily  usage   was  used  because  the  probability  of  having  Jive  days  of  no  sunshine  is  very  small.    There-­‐ fore  the  number  of  batteries  required  was  determined  using  the  total  energy  required,  mul-­‐ tiplied  by  Jive  and  dividing  it  by  the  total  energy  of  the  battery  that  will  be  taken  from  each   battery  at  that  depth  of  discharge  and  rounding  up. Total  cost  was  then  determined  by  multiplying  the  number  of  batteries  by  the  price   given.    The  lifetime  in  cycles  is  determined  by  using  a  function  which  is  different  for  each   battery,  and  the  depth  of  discharge,  which  determined  the  lifetime  of  the  battery.    The  cost   per  cycle  of  each  battery  was  then  found  and  the  battery  with  the  lowest  cost  per  cycle  is   the  one  chosen  to  be  the  most  optimal,  with  an  optimal  battery  capacity  equal  to  the  com-­‐ bined  capacity  of  the  battery  chosen  and  the  number  of  batteries  bought. Battery Cost Optimization Results As it was discussed earlier, we can safely assume that the batteries rarely would be discharge above 50% of their capacity since the user stores electricity five times of his/her average daily usage. Based on manufacturers’ data on corresponding number of lifecycles to DOD, we found the minimum cost per cycle that is required for the resi- dence to completely supply his own energy, for approximately four days without re- charging. The cheapest battery cost per cycle according to our calculation is $8.96. It means that we need to buy 42 of the Premium Surrette® 500 (12CS11PS) batteries. We need to mention, there are also some aspects of the battery selection that can affect our final decision but not easy to incorporate into the model. The saving of using 500 series battery is $120 per year which for twenty-five years translates to $1080 (as- suming 10% discount rate). The resident can save on the front cost of batteries by buy- I E O R 1 6 0! BerkeleySOLAR 11
  • 16. ing Surrette® 400 series and invest the difference in the market. Hopefully, 8 he is able to at least earn twice as this future saving. That decision is based on the customer’s per- sonality and lifestyle. The model also doesn’t take into the account the energy loss by the wires. By having more wiring, there is more energy loss during transportation. So a battery of a larger voltage, say 6V, would lose less energy than several batteries of smaller voltage, say three 2V’s. So, the user may want to consider using the same series of the batteries our model suggest but pick the one with higher voltage. Also there is energy lost during the conversion of DC to AC and that is not taken into account our model either. Conclusion The total storage capacity would then be 172 KWH with a Depth of Discharge of 50%. It is feasible to go completely off the grid but it is an ill advice based on the battery costs alone. If one chose to go off grid, one would have to pay at least $8.96 dollars per cycle. Each cycle is one day, so the cost per month would be 268.8 dollars, much more than the price of electricity from PG&E. Also the weight and volume demand for storage of batteries would exceed the typical free space in a typical household. The volume required for all of the batteries is 110 Cubic feet and would weigh 11,424 lbs., a space of which one would be hard pressed to find in Berkeley. 8  Assuming  no  recession  for  foreseeing  future I E O R 1 6 0! BerkeleySOLAR 12
  • 17. Design Objectives - Solar System Panels Choosing the best solar panels Every square meter of the Earth’s surface receives approximately 164W of solar energy from the sun. If we could cover 1% of the Sahara desert with solar panels, we could generate enough electricity to power the entire world. Although we could potentially harness the sun’s energy to satisfy all of our needs, the technology currently available can only harness, at most, 20% of that power. As is frequently said in the solar industry, “not all solar panels are created equal.” Therefore, we based our choice in solar panels on the following four criterions: 1. Minimum warranted power rating - This is the amount of power guaranteed by the manufacturer that the solar panel can generate. In some solar panel specification sheets, this was also known as the negative tolerance rating. Generally, a good solar panel would have a negative tolerance rating at 5% or less. 2. PVUSA Test Conditions (PTC): PVUSA is an independent lab that releases a PTC rat- ing for all solar panels listed under the California Solar Initiative. Compared to the STC (Standard Test Conditions) rating that manufacturing companies use, the PTC tests the panels under more extreme, real-world conditions. 3. Efficiency Rating: This is the most well-known rating since researchers are focused on creating a low-cost high-efficiency solar panel. The higher this efficiency, the more power attainable per square inch of the panel surface. 4. UL Listing: Underwriters Laboratories is a product rating company that tests the safety of products. They test solar panels for their mounting method, weather resis- tance, performance, as well as other safety considerations and have a large photovol- taic testing site in Silicon Valley. Products that pass UL’s harsh tests are often adver- tised as UL Listed. After passing the four constraints, we narrowed our options to two solar panels which excelled in either efficiency, or environmental impact and affordability. The Sanyo 195W PV module, compared to the average 12% efficiency of most panels, surpasses them with a 19.7% cell efficiency. They do this with a patented HIT (hetero- junction w/ intrinsic thin layer) technology that allows the PV module to obtain max I E O R 1 6 0! BerkeleySOLAR 13
  • 18. power within a fixed space. This creates a lower de-rating related to temperature. In other words, as the temperature increases, these solar panels produce 10% or more elec- tricity than conventional crystalline silicon modules. The PV design reduces recombina- tion loss of the charged carrier by surrounding the energy generation layer of single thin crystalline silicon with high-quality ultra-thin amorphous silicon layers. The solar pan- els operate silently with no moving parts and are among the lightest per watt in the in- dustry. They have a PTC rating of 180.9W and its packing density reduces the transpor- tation, fuel, and storage cost per installed watt. Evergreen’s 210W PV modules are ideal for grid-tied solar systems and feature anti- reflective glass, an anodized aluminum frame, 108 cells per panel, and watertight junc- tion boxes that require zero maintenance. All panels have a minimum warranted power of -0/+5W, have a PTC rating of 180.7W, and are independently tested by four labs that regularly check panel power so the power given is the power promised. The anti- reflective glass delivers 2-3% more electricity than panels containing standard glass and maintains 4% higher output than most other crystalline silicon panels under hot condi- tions. The amount of time it takes for the environmental footprint of the manufacturing process to be offset by the clean energy created by the PV module is called the “low en- ergy payback.” Evergreen’s products can recoup the environmental impact in a year with a combination of efficiency and environmentally responsible manufacturing proc- esses. The Evergreen Spruce PV module produces 30g of CO2 per equivalent kWh as well as uses less lead than other panels thanks to lead-free solder. BRAND PTC PRICE/ AREA MAX # OF PRICE/ PA N E L (FT^2) PA N E L S WAT T Evergreen 210W 180.7 $643 16.93 93 $3.49 Sanyo 195W 180.9 $915 12.47 125 $5.06 I E O R 1 6 0! BerkeleySOLAR 14
  • 19. The Optimal Tilt Angle for Fixed Solar Panels The optimal orientation for solar panels would be to align the face of the solar panel with the sun. However, that would require continuous adjustments of the solar panel. It is too expensive to purchase the equipment to adjust it continuously and, there- fore, changing the tilt angle to its daily and monthly optimal values is not practical, if the panels are mounted on the roof, or economical for our user. As professor Glassey at the Industrial Engineering and Operations Research department at UC Berkeley sug- gested and many solar panel websites our group consulted, tilting the fixed plate by an angle equal to the latitude seems to be the most practical solution. At this tilt, if the col- lector is facing south, our case, since the user lives in the Northern Hemisphere, the sun will be “normal to the collector at noon twice a year” at the “equinoxes”, when day and night are equal length. The noontime sun will only vary “above and below this position by a maximum angle of 23.5 degrees”.8 Our group research presents the results of a study that was conducted on two south facing sites in Albuquerque, New Mexico and Madison Wisconsin. Figure 2.4 shows that by titling at the latitude, the user will only be slightly below the maximum yearly irradiation optimal position. The figure shows that variations in the tilt angle do not affect the irradiation received by much and therefore, given the amount of money and work the user has to invest in order to reach an optimal tilt angle each day, it is not worth his/her effort or money, because the amount of irradiation difference is minimal.8 I E O R 1 6 0! BerkeleySOLAR 15
  • 20. Hence, the user should tilt the fixed panel at the latitude angle, which is 37.87 from horizontal, because it is easiest, cheapest and will maximize annual performance. Figure 2.4 Total irradiation south-facing tilted surfaces _________________ 8. http://www.powerfromthesun.net/Chapter6/Chapter6.htm#6.3.1%20Orientation I E O R 1 6 0! BerkeleySOLAR 16
  • 21. Problem Analysis Determining the Monthly Demand In order to determine how much demand the client would need monthly, our group first assumed that the given KWH billed for this year and last year have a normal dis- tribution. Using this assumption, the average and standard deviation of the two data sets were calculated. More data would have made the data sets more accurate, but our group was only given two, so we worked with what we had. According to the normal distribution, approximately 95% of data is located within two standard deviations of the mean. Thus, we made our target demand for each month equal to the average plus two times the standard deviation, so that we could be 97.5% sure that his demand would never exceed this value. Determining the Average Amount of Sunlight in Berkeley In order to determine the average amount of sunlight that was available (kWh/m^2/ day) to the solar panels in Berkeley, we used the triangular distribution presented in I E O R 1 6 0! BerkeleySOLAR 17
  • 22. class. The Renewable Resource Data Center website provided us with information about the available solar insolation in Berkeley, taking into account cloudy days and monthly temperature variations. Since we were only given one set of averages, maxi- mums, and minimums for each month, we used the triangular distribution to find the standard deviation of the data. Firstly, the website only provided us with the solar insolation values for a 15 degree tilt and a 90 degree tilt. Since our optimal design required an approximately 38 degree tilt, we had to extrapolate the data. Upon making the assumption that the data was ap- proximately linear, we used the degree of tilt as our x value and the solar insolation as our y value and calculated a line for each month passing through the two points (15, in- solation[i]) and (90,insolation[i]). First, the slopes were calculated. Next, using the equation , plugging in the point (15, insolation[i]) for (x1,y1), and then plugging in x=38, we obtained the insolation (y) value for a tilt of 38 degrees. We performed this iteration for each month’s average, maximum, and minimum insolation values. Next, in order to find the standard deviation, we assumed that the average given was equivalent to the mode, and we found the standard deviation formula on Wikipedia. Using this formula, the averages, the maximums, and the minimums, we calculated the standard deviation for each month. Adding and subtracting 2*standard deviation from the average, we ob- tained a 95% confidence interval. To be safe, we assumed that the available amount of sunlight would be equal to the lower bound of this confidence interval. In taking the lower bound of the confidence interval to be our assumed solar availability for each month, we are 97.5% sure that the amount of available solar insolation will never be less than this value. Thus, we are 97.5% sure that there will always have enough sunlight to provide an adequate amount of power to our system. I E O R 1 6 0! BerkeleySOLAR 18
  • 23. Models - Introduction These are the variables and parameters that show up in our models. The ones with an asterisk next to them (*) are the variables/parameters that don’t show up in every model Variables *net[i]= If negative, the system did not produce enough energy in month I and the con- sumer must purchase this much. If net[i] is positive in month i, then the system produced more than needed and the consumer will sell it. np = number of panels>=0 *nb = number of batteries>=0 p = If 0, then no panels were produced and therefore no installation costs were incurred and no tax can be deducted. If p=0 then they can. Parameters ce= cost to purchase electricity/price to sell back electricity cp = cost of each solar panel LI = labor and installation cost (equal to $7-$9 dollars per watt) nmc = number of miscellaneous costs (inverter, controller, maintenance) LT[j] = lifetime of each of the miscellaneous components mc[j] = cost of each miscellaneous component Budget = maximum initial budget d[i] = demand for each month *bc = cost of each battery *ltb = lifetime of each battery I E O R 1 6 0! BerkeleySOLAR 19
  • 24. *E = maximum useable energy within battery *dod = depth of discharge of battery sun[i] = sunlight availability per day per m^2 in month i sigmas[i] = standard deviation of available sunlight in month i sigmad[i] = standard deviation of demand in month i A = area of one panel in m^2 Eff = efficiency of the panels I E O R 1 6 0! BerkeleySOLAR 20
  • 25. Model 1 Introduction: Off-Grid, Solar Contractor (Buy/Sell Power) In this model, the consumer is off grid but can buy/sell power that he needs/has over- produced. The objective function is to minimize the net present value of the costs in- curred over a 25 year project lifetime. The term is a summation of the consumer’s costs from buying extra energy that he needs and the revenues from selling power in the months he has excess. If in month i net[i]>0 then this means that he has produced excess power and will sell it at price “ce” (we are making the assumption that the price to sell energy is equal to the price to buy it). Thus, if net[i]>0 then the cost is subtracted, whereas if net[i]<0 then the cost is added to the total cost. The term is the annuity formula, where “ ” is the money that we dis- count back each year for the duration of 25 years at a rate of 4%. In order to simplify our calculations, we assumed that the interest was compounded at the end of each year, so that the fact we discounted the sum of the payments at the end of each year rather than discounting them each month does not make a difference. The term represents the total discounted cost of both the initial batteries and their re- placements over the 25 year period. We made the assumption that you have to buy new batteries every “ltb” years. So, if the lifetime of the battery is 10 years then we have to buy a battery every 10 years (i.e. in year 0, 10, and 20). Ceil(25/ltb) is equivalent to 25 divided by ltb rounded to the next highest integer (i.e. ceil(25/10)=ceil(2.5)=3). This de- termines, based upon the lifetime of each battery (ltb) in years, how many times you will have to buy new batteries throughout the project lifetime of 25 years, assuming that I E O R 1 6 0! BerkeleySOLAR 21
  • 26. you have to buy them every “ltb” years. We start at time t=0 because you must buy parts for the installation now. The term is a summation of the j miscellaneous parts, such as controllers, inverters, mounting systems, and switches. The parameter LT[j] is the respective lifetime of mis- cellaneous cost j; here we assume again that we must buy a new miscellaneous part every LT[j] years. Of course, there are more costs, but we are assuming that the rest are negligible in comparison. The term takes into account the Federal Tax Deduction of 30% of total costs (not includ- ing batteries) for people who go “off the grid”. Unfortunately, when people go off the grid, they do not qualify for the California Initiative, which compensates you for an ad- ditional 13% of the total after tax rebate costs. -1318* Lastly, the term is the “revenue” that you save by not having to pay your monthly PGE bills. The term -1318 is the average amount that Berkeley residents pay for their PG&E bill and discounts this annual payment back at a 4% discount rate for the duration of the project lifetime. I E O R 1 6 0! BerkeleySOLAR 22
  • 27. AMPL Model: Minimizing the Objective Function I E O R 1 6 0! BerkeleySOLAR 23
  • 28. Constraints Constraint #1 is the budget constraint, which says that the initial investment that the consumer made on the solar power system does not exceed the amount (“Budget”) available to him. This brings me to another assumption: in order to simplify our calcula- tions we are assuming that this person has savings from which he can invest this money, rather than having to deal with complications of a loan and loan payments. Constraint #2 is binary and is determinant of whether or not certain costs associated with actually installing the system will be incurred. In some of the models it was opti- mal to not build the solar powered system, and to instead just stick with PGE bills, so the installation and labor costs would not be incurred. Constraints and costs multiplied by variable p are the constraints and costs that are only applicable if the system is actu- ally built, and equal to zero if it is not. Constraint #3 makes sure that your power demands are met. As explained earlier, net is the variable which measures the amount that you must purchase in order to have an adequate amount of power (if negative), and the amount by which you have exceeded your power needs and can sell back (if positive). Constraint #4 ensures that the panels do not exceed the available roof space. Constraint #5 ensures that we have adequate battery capacity to store the energy we need, and is explained further in the “Battery” section of our paper. Constraint #6 is a measure of installation costs, which we have found is approximately $8 per watt. Thus, constraint #6 finds the wattage of our system and multiplies it by 8 dollars to get total installation costs. I E O R 1 6 0! BerkeleySOLAR 24
  • 29. Model 2 Introduction: On-Grid, Solar Contractor This model is essentially the same as Model #1, except now the person is connected to PGE. We modeled the net again like revenue for two reasons. One, PGE gives you the option of a plan where they do buy back your excess energy, and sell you energy in the months that you do not have enough. Two, even if you choose to go with the plan in which you buy extra energy and PGE credits you for future electricity (in this case you would qualify for the California Solar Initiative), the electricity that you don’t have to pay in the future is like revenue. For simplicity, we will assume that the person is selling to PGE excess power and buying power that he did not make enough of himself. Thus, everything is the same as in the previous model except batteries are not included in the cost or the constraints because the consumer does not need them. AMPL Model I E O R 1 6 0! BerkeleySOLAR 25
  • 30. Model 3 Introduction: Off-Grid, Solar Contractor (No Buy/Sell Power) In this scenario, the person is completely off grid and does not have the means to buy or sell to anyone; for this reason the variable “net” is not included in the objective function, because whatever he makes extra is lost. Due to the fact that he must sustain himself completely, we have added the constraint that all values of “net” must be greater than or equal to zero. If during any month net<0, then he did not have enough energy and his power went out. Lastly, since the panels must be built if he wants any electricity at all, p will equal one no matter what. I E O R 1 6 0! BerkeleySOLAR 26
  • 31. AMPL Model I E O R 1 6 0! BerkeleySOLAR 27
  • 32. Works Cited "Batteries Catalog." Kyocera Solar. N.p., "Surrette Rolls are the crown jewels of DC n.d. Web. 6 Dec 2010. batteries." N.p., n.d. Web. 6 Dec 2010. <www.dcbattery.com>. <www.kyocerasolar.com>. "How about Nickel-Cadmium Cells?" N.p., "NASA Surface Meteorology and Solar En- n.d. Web. 6 Dec 2010. ergy." NASA Langley Atmospheric Science <www.vonwentzel.net>. Data Center (Distributed Active Archive Cen- ter). Web. 06 Dec. 2010. <http://eosweb.larc.nasa.gov/cgi-bin/sse/grid.c "Life span of batteries used in "Deep Cycle gi?>. Services" ." Web. 6 Dec 2010. <www.windsun.com>. "Solar Calculator." Solar Power Facts and Helpful Info. Web. 06 Dec. 2010. <http://www.solartradingpost.com/calcu "My third letter." Von Wentzel Family Site. late.php?name=5>. N.p., n.d. Web. 6 Dec 2010. "SOLAR RADIATION FOR FLAT-PLATE <http://www.vonwentzel.net/>. COLLECTORS FACING SOUTH AT A FIXED-TILT." Renewable Resource Data Cen- ter (RReDC) Home Page. Web. 06 Dec. 2010. <http://rredc.nrel.gov/solar/old_data/ns "Renewable Energy 2010 Design Catalog." rdb/redbook/sum2/23234.txt>. N.p., n.d. Web. 6 Dec 2010. <www.aeesolar.com>. "Solar Series 5000." Kyocera Solar. N.p., n.d. Web. 6 Dec 2010. <www.kyocerasolar.com>. "Solar Series 5000." Pure Energy Systems. N.p., n.d. Web. 6 Dec 2010. <www.pureenergysystems.com>. "Surrette(R) batteries’ lifecycle vs. %DOD ." Web. 6 Dec 2010. <www.surrette.com>. I E O R 1 6 0! BerkeleySOLAR 28
  • 33. Appendix A - Battery Selection The Premium Surrette® 500 (bold numbers in the table below) is our final selection for the battery system Table  2:  Summary  of  calculations  for  battery  selection  based  on  the  model Ampere-­   Hour   #  to   Cost  per   Battery Voltage Current Power Max  KWH DOD KWH Lifetime Price Total  Cost hours rating buy Lifetime Lifeline  AGM   12 225 20 11.25 135 2.7 0.5 1.35 64 1000 $387.00 $24,768.00 $24.77 (8D) West  Marine   12 225 20 11.25 135 2.7 0.5 1.35 64 500 $449.00 $28,736.00 $57.47 Gel  (8D) Inexpensive   Trojan   12 225 20 11.25 135 2.7 0.5 1.35 64 500 $152.00 $9,728.00 $19.46 (2xT105) Premium   Surrette  400   12 221 20 11.05 132.6 2.652 0.5 1.32 65 1250 $246.00 $15,990.00 $12.79 (HT8DM) Premium   Surrette  500   12 342 20 17.1 205.2 4.104 0.5 2.05 42 3200 $683.00 $28,686.00 $8.96 (12CS11PS) 2-­KS-­33PS   (Surrette   2 1750 20 87.5 175 3.5 0.5 1.75 50 3300 $1,184.00 $59,200.00 $17.94 500  series) 4-­KS-­21PS   (Surrette   4 1104 20 55.2 220.8 4.416 0.5 2.20 39 3300 $1,703.00 $66,417.00 $20.13 500  series) 4-­KS-­25PS   (Surrette   4 1350 20 67.5 270 5.4 0.5 2.7 32 3300 $2,130.00 $68,160.00 $20.65 500  series) 6-­CS-­17PS   (Surrette   6 546 20 27.3 163.8 3.276 0.5 1.63 53 3300 $1,316.00 $69,748.00 $21.14 500  series) 6-­CS-­21PS   (Surrette   6 683 20 34.15 204.9 4.098 0.5 2.04 42 3300 $1,643.00 $69,006.00 $20.91 500  series) 6-­CS-­25PS   (Surrette   6 820 20 41 246 4.92 0.5 2.46 35 3300 $1,905.00 $66,675.00 $20.20 500  series) Surrette  S-­ 460  (Sur-­ 6 350 20 17.5 105 2.1 0.5 1.05 82 1300 $484.00 $39,688.00 $30.53 rette  400   series) Surrette  S-­ 530  (Sur-­ 6 400 20 20 120 2.4 0.5 1.2 72 1300 $550.00 $39,600.00 $30.46 rette  400   series) I E O R 1 6 0! BerkeleySOLAR 29
  • 34. Appendix B - Demand Calculations Month KWH KWH Billed Average Variance Standard  De-­‐ Average  KWH+2σ Billed Previous year via1on This Year 12 784 776 780 16 4 788 11 665 701 683 324 18 719 10 566 561 563.5 6.25 2.5 568.5 9 557 485 521 1296 36 593 8 396 459 427.5 992.25 31.5 490.5 7 465 526 495.5 930.25 30.5 556.5 6 507 472 489.5 306.25 17.5 524.5 5 421 509 465 1936 44 553 4 374 567 470.5 9312.25 96.5 663.5 3 646 413 529.5 13572.25 116.5 762.5 2 686 654 670 256 16 702 1 795 645 720 5625 75 870 I E O R 1 6 0! BerkeleySOLAR 30
  • 35. Appendix C - Weather Calculations Average  Solar  Insola1on  (In  KWH/m^2/day)   InsolaFon  with   InsolaFon  at   Slope  of  Line  Found    Projected  Insola-­‐ Average  -­‐  2σ 15˚  Tilt 90˚  Tilt From  Two  Points Fon  at  37.87  ˚ January 3.7 3.3 -­‐0.005333333 3.578026667 2.939376544 February 4.4 3.6 -­‐0.010666667 4.156053333 2.926498113 March 5.1 3.7 -­‐0.018666667 4.673093333 3.54510545 April 5.6 3.4 -­‐0.029333333 4.929146667 4.012497307 May 5.7 2.8 -­‐0.038666667 4.815693333 4.096906619 June 5.6 2.5 -­‐0.041333333 4.654706667 3.930582018 July 5.9 2.7 -­‐0.042666667 4.924213333 4.418053413 August 6.1 3.3 -­‐0.037333333 5.246186667 4.570613507 September 6.1 4.1 -­‐0.026666667 5.490133333 4.743232755 October 5.5 4.3 -­‐0.016 5.13408 4.312633499 November 4.1 3.6 -­‐0.006666667 3.947533333 3.241059534 December 3.6 3.3 -­‐0.004 3.50852 2.447386298 Minimum  Solar  Insola1on    (In  KWH/m^2/day)   InsolaFon  with  15˚   InsolaFon  at  90˚   Slope  of  Line  Found    Projected  InsolaFon  at   Tilt Tilt From  Two  Points 37.87  ˚ January 2.8 2.5 -­‐0.004 2.70852 February 3.1 2.4 -­‐0.009333333 2.886546667 March 3.8 2.7 -­‐0.014666667 3.464573333 April 4.2 2.6 -­‐0.021333333 3.712106667 May 4.8 2.5 -­‐0.030666667 4.098653333 June 4.7 2.3 -­‐0.032 3.96816 July 5.6 2.6 -­‐0.04 4.6852 August 5.3 3 -­‐0.030666667 4.598653333 September 5.2 3.5 -­‐0.022666667 4.681613333 October 4.3 3.4 -­‐0.012 4.02556 November 3.2 2.8 -­‐0.005333333 3.078026667 December 2.1 1.9 -­‐0.002666667 2.039013333 I E O R 1 6 0! BerkeleySOLAR 31
  • 36. Triangular  Distribu1on   Standard  Devia1on Variance 0.101968495 0.319325061 0.37795151 0.61477761 0.318089166 0.563993942 0.210061512 0.45832468 0.129163585 0.359393357 0.131089127 0.362062324 0.064049466 0.25307996 0.114099774 0.33778658 0.139465118 0.373450289 0.168693588 0.41072325 0.124776307 0.3532369 0.281501183 0.530566851 Maximum  Solar  Insola1on    (In  KWH/m^2/day)   InsolaFon  with  15˚   InsolaFon  at  90˚   Slope  of  Line  Found    Projected  InsolaFon  at   Tilt Tilt From  Two  Points 37.87  ˚ January 4.3 4.2 -­‐0.001333333 4.269506667 February 6.1 5.4 -­‐0.009333333 5.886546667 March 6.8 4.9 -­‐0.025333333 6.220626667 April 6.9 3.8 -­‐0.041333333 5.954706667 May 7.1 3 -­‐0.054666667 5.849773333 June 7.1 2.6 -­‐0.06 5.7278 July 7.2 2.8 -­‐0.058666667 5.858293333 August 7.4 3.6 -­‐0.050666667 6.241253333 September 7.3 4.7 -­‐0.034666667 6.507173333 October 6.4 5.2 -­‐0.016 6.03408 November 4.9 4.6 -­‐0.004 4.80852 December 4.6 4.7 0.001333333 4.630493333 I E O R 1 6 0! BerkeleySOLAR 32
  • 37. Appendix D - AMPL Model Outputs Introduction AMPL Assumptions • In these files, sigmas are not included in the calculations because we used the value of sun (calculated in our table) that already accounted for that • We estimated/assumed that the total cost over the lifetime of inverter, controller, mounting system would be approximately 3000 • We estimated/assumed that 1500 would be the initial cost of the inverter, control- ler, mounting system • Also assumed r=0.04 (i.e. 4%) • Assumed sell back cost for electricity = cost to buy electricity which is approxi- mately 12 cents Model 1 param ProjectLife; param sun {i in 1..12}; param d {i in 1..12}; param days {i in 1..12}; param ce; param cp; param A; param budget; param sigmad {i in 1..12}; param E; param dod; param eff; param bc; var net{i in 1..12}; var np>=0; var nb>=0; I E O R 1 6 0! BerkeleySOLAR 33
  • 38. var LI>=0; var p; minimize cost: (sum{i in 1..12} -net[i]*ce)*(1-1/(1+.04)^ProjectLife)/.04+cp*np+LI+bc*(365*ProjectLife)/3600*nb*+3000 *p- .3*(cp*np+LI+1500*p)-1318*p*(1-1/(1+.04)^ProjectLife)/.04; subject to Budget: cp*np+bc*(365*ProjectLife)/3600*nb+LI+1500<=budget; subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i]; subject to Roof: A*np<=1500/0.7894; subject to Battery {i in 1..12}: nb>=if np=0 then 0 else ceil((d[i]+2*sigmad[i]+net[i])/ (E*dod)); subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p; subject to cool: p= if np=0 then 0 else 1; data; ############ DATA STARTS HERE ############ param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12 2.45; param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12 780; param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31; param ce:= 0.12; param ProjectLife:= 25; param cp:=868; param A:=1.164; param budget:= 100000; param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4; param E:=4.104; param dod:=0.5; param eff:=.197; param bc:=683; I E O R 1 6 0! BerkeleySOLAR 34
  • 39. Output: MINOS 5.51: optimal solution found. 1 iterations, objective 14605.39498 Nonlin evals: constrs = 6, Jac = 5. : _varname _var := 1 'net[1]' -870 2 'net[2]' -702 3 'net[3]' -762.5 4 'net[4]' -663.5 5 'net[5]' -553 6 'net[6]' -524.5 7 'net[7]' -556.5 8 'net[8]' -490.5 9 'net[9]' -593 10 'net[10]' -568.5 11 'net[11]' -719 12 'net[12]' -788 13 np 0 14 nb 0 15 LI 0 16 p 0 ; Therefore, if the user is off the grid, he/she has to pay a lot for batteries, so it would be optimal for him to not invest in solar panels and buy all his electricity from PGE. I E O R 1 6 0! BerkeleySOLAR 35
  • 40. Model 2 param ProjectLife; param sun {i in 1..12}; param d {i in 1..12}; param days {i in 1..12}; param ce; param cp; param A; param budget; param sigmad {i in 1..12}; param E; param dod; param eff; param bc; var net{i in 1..12}; var np>=0; var LI>=0; var p; minimize cost: (sum{i in 1..12} -net[i]*ce)*(1-1/(1+.04)^ProjectLife)/.04+cp*np+LI+3000*p-.3*(cp*np+LI+1500*p)-1318* p*(1-1/(1+.04)^ProjectLife)/.04; subject to Budget: cp*np+LI+1500<=budget; subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i]; subject to Roof: A*np<=1500/0.7894; subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p; subject to cool: p= if np=0 then 0 else 1; I E O R 1 6 0! BerkeleySOLAR 36
  • 41. data; ############ DATA STARTS HERE ############ param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12 2.45; param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12 780; param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31; param ce:= 0.13; param ProjectLife:= 25; param cp:=868; param A:=1.164; param budget:= 100000; param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4; param E:=4.104; param dod:=0.5; param eff:=.197; param bc:=683; OUTPUT: MINOS 5.51: optimal solution found. 2 iterations, objective 913.0905062 Nonlin evals: constrs = 15, Jac = 14. : _varname _var := 1 'net[1]' 1276.38 2 'net[2]' 1230.07 3 'net[3]' 1829.22 4 'net[4]' 2169.61 5 'net[5]' 2440.25 6 'net[6]' 2252.09 7 'net[7]' 2670.37 8 'net[8]' 2845.88 9 'net[9]' 2755.86 I E O R 1 6 0! BerkeleySOLAR 37
  • 42. 10 'net[10]' 2578.06 11 'net[11]' 1570.09 12 'net[12]' 1000.65 13 np 102.702 14 LI 9354.84 15 p 1 ; Therefore, the user can maximize his revenue by using 103 panels and producing ex- tra and selling back what he doesn’t need. This way, the cost is only 913 dollars over 25 years. If he continued past 25 years his revenue would probably be positive. Also, changes in interest rates over the years could also help.! Model 3 **We had to take out constraint for budget param ProjectLife; param sun {i in 1..12}; param d {i in 1..12}; param days {i in 1..12}; param ce; param cp; param A; param budget; param sigmad {i in 1..12}; param E; param dod; param eff; param bc; I E O R 1 6 0! BerkeleySOLAR 38
  • 43. var net{i in 1..12}>=0; var np>=0; var nb>=0; var LI>=0; var p; minimize cost: cp*np+LI+bc*(365*ProjectLife)/3600*nb+3000*p-.3*(cp*np+LI+1500*p)-1318*p*(1-1/(1+. 04)^ProjectLife)/.04; subject to MeetDemand {i in 1..12}: days[i]*(sun[i])*A*np*eff=d[i]+2*sigmad[i]+net[i]; subject to Roof: A*np<=1500/0.7894; subject to Battery {i in 1..12}: nb>=ceil((d[i]+2*sigmad[i]+net[i])/(E*dod)); subject to LabIns: LI = max {i in 1..12} ((d[i]+2*sigmad[i])/days[i])*(1000*8/24)*p; subject to blah: p=if np=0 then 0 else 1; data; ############ DATA STARTS HERE ############ param sun:= 1 2.94 2 2.93 3 3.55 4 4.01 5 4.10 6 3.93 7 4.42 8 4.57 9 4.74 10 4.31 11 3.24 12 2.45; param d:= 1 720 2 670 3 529.5 4 470.5 5 465 6 489.5 7 495.5 8 427.5 9 521 10 563.5 11 683 12 780; param days:= 1 31 2 28 3 31 4 30 5 31 6 30 7 31 8 31 9 30 10 31 11 30 12 31; param ce:= 0.12; param ProjectLife:= 25; param cp:=868; param A:=1.164; param budget:= 100000; param sigmad:= 1 75 2 16 3 116.5 4 96.5 5 44 6 17.5 7 30.5 8 31.5 9 36 10 2.5 11 18 12 4; param E:=4.104; param dod:=0.5; param eff:=.197; param bc:=683; I E O R 1 6 0! BerkeleySOLAR 39
  • 44. output: MINOS 5.51: optimal solution found. 3 iterations, objective 1260743.679 Nonlin evals: constrs = 4, Jac = 3. : _varname _var := 1 'net[1]' 75.6 2 'net[2]' 149.185 3 'net[3]' 379.296 4 'net[4]' 584.642 5 'net[5]' 765.694 6 'net[6]' 698.742 7 'net[7]' 865.116 8 'net[8]' 979.361 9 'net[9]' 882.36 10 'net[10]' 817.737 11 'net[11]' 289.474 12 'net[12]' 0 13 np 45.2459 14 nb 719 15 LI 9354.84 16 p 1 ; In Model 3, we had to omit the budget constraint because it is so expensive. There- fore, it is ill advisable to go completely off the grid. I E O R 1 6 0! BerkeleySOLAR 40
  • 45. Appendix E - Battery Cost Optimization Minimizing the Cost per Lifetime The eventual model that we decided to use in order to minimize the cost per lifetime of the battery was: The depth of discharge is the decision variable. Constraint# 1: The life time of the battery is equal to a function of the Depth of Dis- charge Constraint # 2: The total cost of batteries from one type = the number of batteries needed to meet demand multiplied by the price of one battery of a specific type. Constraint# 3: The number of batteries to buy is calculated by using the Ceiling of the total energy required divided by the energy multiplied by the depth of discharge I E O R 1 6 0! BerkeleySOLAR 41
  • 46. Appendix F - Solar Panel Cost Optimization Minimizing the Cost per Watt min u = xy + m subject to x <= 1500 ft2/area of 1 solar panel max wattage > demand x is an integer x = number of panels y = price per panel m = maintenance costs for 25 years I E O R 1 6 0! BerkeleySOLAR 42
  • 47. Appendix G - Solar Installation Costs A1 Sun Inc. ACME Electric Acro Energy Tech, Inc. Advanced Alternative Energy Solutions Advanced Conservation Systems, Inc Akeena Solar, Inc. Albion Power Company, Inc. Company Alliance Solar Services Alter Systems, LLC American Solar Corp. Applied Star Energy Systems Borrego Solar Systems, Inc. CA Solar Systems, Inc. Century Roof and Solar Clean Solar, Inc. Gary Plotner Global Resource Options $0 $12,500.00$25,000.00$37,500.00$50,000.00 Costs I E O R 1 6 0! BerkeleySOLAR 43
  • 48. Appendix H - Night Hours v Months 12.500 12.275 Night Hours 12.050 11.825 11.600 1 2 3 4 5 6 7 8 9 10 11 12 Months (JAN-DEC) I E O R 1 6 0! BerkeleySOLAR 44
  • 49. Appendix I - kWh Bill for 25 Years Month kWH $ $/kWh kWH $ $/kWh Ave. kwh/ $ $/kWh billed Billed Cur- billed Billed Previ- kWH day Billed for Cur- Cur- rent Previ- Previ- ous for for next 25 rent rent Year ous ous Year next 25 next 25 Years Year Year Year Year Years Years Jan 795.00 $188.00 $0.24 645.00 $128.00 $0.20 720.00 30 $158.00 $0.22 Feb 686.00 $145.00 $0.21 654.00 $132.00 $0.20 670.00 27.917 $138.00 $0.21 Mar 646.00 $129.00 $0.20 413.00 $55.00 $0.13 529.50 22.063 $89.00 $0.17 Apr 374.00 $46.00 $0.12 567.00 $100.00 $0.18 470.50 19.604 $72.00 $0.15 May 421.00 $67.00 $0.16 509.00 $93.00 $0.18 465.00 19.375 $79.00 $0.17 Jun 507.00 $92.00 $0.18 472.00 $81.00 $0.17 489.50 20.396 $86.00 $0.18 Jul 465.00 $79.00 $0.17 526.00 $100.00 $0.19 495.50 20.646 $88.00 $0.18 Aug 396.00 $59.00 $0.15 459.00 $78.00 $0.17 427.50 17.813 $69.00 $0.16 Sep 557.00 $112.00 $0.20 485.00 $85.00 $0.18 521.00 21.708 $98.00 $0.19 Oct 566.00 $116.00 $0.20 561.00 $114.00 $0.20 563.50 23.479 $115.00 $0.20 Nov 665.00 $136.00 $0.20 701.00 $151.00 $0.22 683.00 28.458 $144.00 $0.21 Dec 784.00 $184.00 $0.23 776.00 $181.00 $0.23 780.00 32.5 $182.00 $0.23 Total 6,862.00 6,768.00 6,815 $1,318.00 Aver- 571.83 $0.19 564.00 567.92 $109.83 age I E O R 1 6 0! BerkeleySOLAR 45
  • 50. Appendix J - Solar Power Calculator System Specifications Berkeley, CA Solar Radiance (kWh/sqm/day) 5.43 Ave. Monthly Usage (kWh/month) 3901 System Size (kWh) 29.82 Roof Size (sq. ft) 2981 Estimated Cost 208,708.60 Post Incentive Cost 140,252.18 Incentives Federal Incentives Tax Credit 30% State Incentives Property Tax Exempt Local Inventives Rebate (for PG&E) .35/W AC Savings Estimated Cost 208708.60 Post Incentive Cost 140,252.18 Ave. Monthly Savings 570 25 Year Savings 284,858.01 25 Year ROI 203.10% Break Even 15.27 Years Carbon Emissions Annual Carbon Dioxide Usage (pounds) 70,209 Driving Equivalent 77,800 miles Offset by planting: 176 trees/year I E O R 1 6 0! BerkeleySOLAR 46