FRACAS, Failure Reporting Analysis, Corrective Action System

F.R.A.C.A.S. Failure Reporting, Analysis and Corrective Action System Presented by: Andy Page

Phone is Listen Only ,[object Object],[object Object]

F.R.A.C.A.S. Webinar Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]

Definition ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

What do you want to know? # of Failures (56) #2 Press (30) Drive Motor (15) Bearings (13) (12) Fatigue Misalignment Equipment Hierarchy Work Order Closing Codes

This is not a coincidence! Failure Modes C

Failure Mode - Definition ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Part ,[object Object],[object Object],[object Object],[object Object],[object Object]

Defect ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Reason ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

For “Reason”…how deep do I go? Bearing Defect Effect Physical Cause Human Cause Systemic Cause Latent Cause Shaft Misalignment

“ We only need a few codes…” ,[object Object],What we expected (Failure Modes) What we recorded (Failure Codes)

Real World Example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Work Order History Report # of Failures (56) #2 Press (30) Drive Motor (15) Bearings (13) (12) Fatigue Misalignment

This is what you are looking for ,[object Object],[object Object],[object Object],What would be the “Corrective Action”? # of Instances Failure Code 78 Misalignment – Improper Assembly 56 Bearing Fatigue – Misalignment 32 Loose Connections – Improper Assembly 22 Soft Foot – Improper Assembly 8 Abrasive Wear – Improper Lube Procedure 1 Turn-to-Turn Short – Background Vibration

LEAN Terminology ,[object Object],[object Object],[object Object],[object Object],[object Object]

Now…we go deep Bearing Defect Effect Physical Cause Human Cause Systemic Cause Latent Cause Shaft Misalignment No Training Standard No Performance Standard No Repair Standard Organizational Attitude Towards The Value of Precision Maintenance Skills Deficiency Lack of Motivation Lack of Time

2 “Un-pardonables” for Reliability Engineers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Strategy Adjustments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Biggest Challenges ,[object Object],[object Object],[object Object],[object Object],[object Object]

Implementation Plan – Part 1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Implementation Plan – Part 2 ,[object Object],[object Object],[object Object],[object Object],[object Object]

Implementation Plan – Part 3 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Summary ,[object Object],[object Object],[object Object],[object Object],[object Object]

Summary - continued ,[object Object],[object Object],[object Object]

FRACAS, Failure Reporting Analysis, Corrective Action System

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FRACAS, Failure Reporting Analysis, Corrective Action System