Perceived Quality Pt 2 - Simulation Study in 3DCS and CATIA

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Part 2 of the Perceived Quality Series shows how a Monte Carlo analysis can be set up and used to determine the appearance of a product incorporating variation. Sign up for the DCS Newsletter to keep up to date on Part 3 of the Perceived Quality Series (http://www.3dcs.com/mailing-list.html): Part 1 – Spec Studies (February) Part 2 – Variation Studies (March) Part 3 – High End Visualization Tools (March) Perceived Quality has become more valuable to manufacturing as OEM’s begin to understand that the perception of their vehicles’ quality is almost as important as the quality of their vehicles. With ratings given based on Perceived Quality, and teams dedicated to its application, it is clear that Perceived Quality Studies are valuable to cutting edge manufacturers. Stop working with nominal products and see how your design will impact your product's appearance when built. Adjust the inputs based on specifications and tolerances and quickly re-run the analysis to determine the outcome. Through iterative changes, match manufacturing specifications with design objectives. Get all of DCS's Webinars On Demand at: http://community.3dcs.com/webinars

Automobil

Dimensional Control Systems | 2016 All Rights Reserved
Using Variation Analysis to Predict
Product Appearance
Part 2 of the Perceived Quality Series
Presenters:
Gary Bell, Senior Variation Analyst
Ben Reese, DCS Marketing

Dimensional Control Systems | 2016 All Rights Reserved
Ask Questions
Survey at the end

Dimensional Control Systems | 2016 All Rights Reserved
Presenters
Gary Bell
Senior Variation Analyst, ASME Certified Trainor
Ben Reese
DCS Marketing

Dimensional Control Systems | 2016 All Rights Reserved
Upcoming Events
Perceived Quality Series
Part 1: How to Improve Consumer Perception with CATIA and DCS Solutions
Thursday February 18 ON DEMAND
Part 2: Using Variation Analysis to Determine Product Appearance
TODAY Thursday March 10
Part 3: Use Different Tools to Add High-End Visualization
Thursday March 31
Open Training Class – 3DCS Variation Analyst
Tuesday – Thursday April 5th-7th
SPEC STUDIES
SIMULATION STUDIES
VISUALIZATION TOOLS

Dimensional Control Systems | 2016 All Rights Reserved
Agenda
• Quick Review – Perceived Quality
• Simulation vs Spec Studies
• Monte Carlo Analysis – Setting Up a 3DCS Model
• Using the Simulation Results
• Influence Spheres
• Live Demo – Simulation Studies
• Q & A

Dimensional Control Systems | 2016 All Rights Reserved
What is Perceived Quality
http://www.nissan-global.com/EN/QUALITY/SENSIBILITY/

Dimensional Control Systems | 2016 All Rights Reserved
Nissan Achievements

Dimensional Control Systems | 2016 All Rights Reserved

Dimensional Control Systems | 2016 All Rights Reserved
What is the Value of
Perceived Quality?
Perceived
Quality
Value
1.Reduce Prototyping 2. Communication
3. Build Objectives 4. Loosen Tolerances

Dimensional Control Systems | 2016 All Rights Reserved
Determine Quality Objectives

Dimensional Control Systems | 2016 All Rights Reserved
3DCS and Perceived Quality
Add Measurements
Manufacturing Assembly Process
GD&T - Tolerances
Variation Analysis (Monte Carlo)
Review SPEC Studies with
Visualization
Probability of problems
from variation
Cost of Tolerances
How much variation is
acceptable?
Define SPEC Studies
Design Visualization

Dimensional Control Systems | 2016 All Rights Reserved
What Do I Need?
1. Spec Studies / Simulation Studies
2. Visualization Tool
3DCS (any version)
3DCS Multi-CAD (Stand Alone)
3DCS CAA V5 Based (CATIA V5)
3DCS for 3DEXPERIENCE
3DEXPERIENCE Live Rendering
3DEXCITE Deltagen
Key Shot
Showcase
CATIA V5 Visualization
3DCS Visualization Export
Available

Dimensional Control Systems | 2016 All Rights Reserved
2 Kinds of Perceived Quality Studies
SPEC STUDIES
- Used by design teams to determine design specifications
SIMULATION STUDIES
- Used by engineering teams to show results from a Monte Carlo
simulation

Dimensional Control Systems | 2016 All Rights Reserved
Sim. Study/DVA
(Resultant)
GD&T
Manufacturing
Process
Analysis
Spec Study
(Determinant)
Gap or Flush
Condition
No Analysis
Input:
Geometry
Measurements & Specs
Visualization
Styles, Env., Lights & Views
Output:
Live Visualization
Visualization Export
Spec Study Simulation
Spec Study vs Simulation

Dimensional Control Systems | 2016 All Rights Reserved
Why Do We Have Influence Spheres?
Deform Geometry
Visually simulate the deformation of a part without the need for Finite Element Analysis (FEA)

Dimensional Control Systems | 2016 All Rights Reserved
Part 2: Simulation Studies

Dimensional Control Systems | 2016 All Rights Reserved
3DEXPERIENCE EXAMPLE
DASSAULT SYSTEMES BLEU CAR

Dimensional Control Systems | 2016 All Rights Reserved
Add Measurements
Needed for both Spec and Simulation Studies

Dimensional Control Systems | 2016 All Rights Reserved
Manufacturing Assembly Process
And GD&T
Create a ‘3DCS Model’

Dimensional Control Systems | 2016 All Rights Reserved
3DCS Model
MTM
Moves –
Define the assembly process and sequence
Tolerances GD&T –
Define the manufacturing capability
Measures –
Determine where the model will be measured

Dimensional Control Systems | 2016 All Rights Reserved
Perform Variation Analysis
Monte Carlo Method

Dimensional Control Systems | 2016 All Rights Reserved
Process to Create Simulation Study

Dimensional Control Systems | 2016 All Rights Reserved
Use Simulation Results to Create
Studies

Dimensional Control Systems | 2016 All Rights Reserved
Use Reporting to Share Results

Dimensional Control Systems | 2016 All Rights Reserved
Simulation Study Demo

Dimensional Control Systems | 2016 All Rights Reserved
Q & A
Dimensional Control Systems
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Troy MI 48098
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Perceived Quality Pt 2 - Simulation Study in 3DCS and CATIA

1. Dimensional Control Systems | 2016 All Rights Reserved Using Variation Analysis to Predict Product Appearance Part 2 of the Perceived Quality Series Presenters: Gary Bell, Senior Variation Analyst Ben Reese, DCS Marketing

4. Dimensional Control Systems | 2016 All Rights Reserved Upcoming Events Perceived Quality Series Part 1: How to Improve Consumer Perception with CATIA and DCS Solutions Thursday February 18 ON DEMAND Part 2: Using Variation Analysis to Determine Product Appearance TODAY Thursday March 10 Part 3: Use Different Tools to Add High-End Visualization Thursday March 31 Open Training Class – 3DCS Variation Analyst Tuesday – Thursday April 5th-7th SPEC STUDIES SIMULATION STUDIES VISUALIZATION TOOLS

5. Dimensional Control Systems | 2016 All Rights Reserved Agenda • Quick Review – Perceived Quality • Simulation vs Spec Studies • Monte Carlo Analysis – Setting Up a 3DCS Model • Using the Simulation Results • Influence Spheres • Live Demo – Simulation Studies • Q & A

11. Dimensional Control Systems | 2016 All Rights Reserved 3DCS and Perceived Quality Add Measurements Manufacturing Assembly Process GD&T - Tolerances Variation Analysis (Monte Carlo) Review SPEC Studies with Visualization Probability of problems from variation Cost of Tolerances How much variation is acceptable? Define SPEC Studies Design Visualization

12. Dimensional Control Systems | 2016 All Rights Reserved What Do I Need? 1. Spec Studies / Simulation Studies 2. Visualization Tool 3DCS (any version) 3DCS Multi-CAD (Stand Alone) 3DCS CAA V5 Based (CATIA V5) 3DCS for 3DEXPERIENCE 3DEXPERIENCE Live Rendering 3DEXCITE Deltagen Key Shot Showcase CATIA V5 Visualization 3DCS Visualization Export Available

13. Dimensional Control Systems | 2016 All Rights Reserved 2 Kinds of Perceived Quality Studies SPEC STUDIES - Used by design teams to determine design specifications SIMULATION STUDIES - Used by engineering teams to show results from a Monte Carlo simulation

14. Dimensional Control Systems | 2016 All Rights Reserved Sim. Study/DVA (Resultant) GD&T Manufacturing Process Analysis Spec Study (Determinant) Gap or Flush Condition No Analysis Input: Geometry Measurements & Specs Visualization Styles, Env., Lights & Views Output: Live Visualization Visualization Export Spec Study Simulation Spec Study vs Simulation

15. Dimensional Control Systems | 2016 All Rights Reserved Why Do We Have Influence Spheres? Deform Geometry Visually simulate the deformation of a part without the need for Finite Element Analysis (FEA)

20. Dimensional Control Systems | 2016 All Rights Reserved 3DCS Model MTM Moves – Define the assembly process and sequence Tolerances GD&T – Define the manufacturing capability Measures – Determine where the model will be measured

Hinweis der Redaktion

DCS 4 years, responsible for all visualization and rendering projects. In addition, Scott works as modeler on 3DCS projects

Perceived Quality Pt 2 - Simulation Study in 3DCS and CATIA

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Perceived Quality Pt 2 - Simulation Study in 3DCS and CATIA

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