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3DCS Compliant Modeler 
Thermal and Gravity Effects 
Presenter: Saurav Kakar, FEA Variation Analyst
• Use Finite Element Data 
• Apply forces to your 
model 
 Gravity 
 Thermal 
 Clamping 
Welding 
 Flexing 
• 3DCS Ad...
 Environmental Temperature 
 Not welding process 
D 
C S Car Company
DOOR WON’T OPEN! 
BUMPER LOOSE! 
How did this happen? 
http://polyadhawaiitours.com/
Option A. New cooling systems 
Option B. Design out the variation
http://milestone26.blogspot.com/
 When part is released from tooling 
Determinant Assembly processes: if the part is supposed to 
self-support; will grav...
S No. Effect of 
Gravity(mm) 
Effect of 
Thermal(mm) 
M1 2.71 8.51 
M2 2.28 6.88 
M3 1.83 5.41 
M4 1.79 5.19 
M5 2.64 6.90...
• Determine mounting or attachment locations 
to reduce the variation.
3DCS Compliant Modeler Brings Real Materials to 3D CAD Models
3DCS Compliant Modeler Brings Real Materials to 3D CAD Models
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3DCS Compliant Modeler Brings Real Materials to 3D CAD Models

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Compliant Modeler brings dimensional analysis to a new level. As the primary tolerance analysis tool for CATIA version 5 and 6, 3DCS and its add-on Compliant Modeler let the user turn their models into virtual prototypes, accurately reflecting assembly processes, material deformation and composite properties.

This lets the user account for forces and how the specific materials of their product will be affected by the forces, such as gravity, heat, welding, clamping and bending.

This presentation shows an example of adding thermal environment and gravity to the rear bumper of an automobile.

Find out more at www.3dcs.com/3dcs-add-on-fea-compliant-modeler.html

Veröffentlicht in: Automobil
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3DCS Compliant Modeler Brings Real Materials to 3D CAD Models

  1. 1. 3DCS Compliant Modeler Thermal and Gravity Effects Presenter: Saurav Kakar, FEA Variation Analyst
  2. 2. • Use Finite Element Data • Apply forces to your model  Gravity  Thermal  Clamping Welding  Flexing • 3DCS Add-on
  3. 3.  Environmental Temperature  Not welding process D C S Car Company
  4. 4. DOOR WON’T OPEN! BUMPER LOOSE! How did this happen? http://polyadhawaiitours.com/
  5. 5. Option A. New cooling systems Option B. Design out the variation
  6. 6. http://milestone26.blogspot.com/
  7. 7.  When part is released from tooling Determinant Assembly processes: if the part is supposed to self-support; will gravity cause undue variation? Component placement and weight distribution - optimize the design to account for the weight of the product
  8. 8. S No. Effect of Gravity(mm) Effect of Thermal(mm) M1 2.71 8.51 M2 2.28 6.88 M3 1.83 5.41 M4 1.79 5.19 M5 2.64 6.90 M6 2.25 5.77 M7 1.52 3.73 Nominal Measurements
  9. 9. • Determine mounting or attachment locations to reduce the variation.

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