Renewable Energy for Project Planners and Managers:enerMENA Professional Training Course for CSP 19-23 August,2013 Cairo, Egypt.

1. PGESCo
PGESCo– Success Story

2. PGESCo
Agenda
• Company Basic Information
• Milestones for PGESCo
• PGESCo’s Experience
• Multi – Package System / Lot-wise system

3. Company Basic Information

4. PGESCo
Over 20 Regional Projects
24 Power Plant Projects Inside EGYPT - 20,930 MW
20 Years of service
644 employees
2002-2012
199,654,725 Jobhours Managed by PGESCo
COMPANY INFORMATION

5. Department Head Count
Commercial 5
Construction 205
Engineering 236
Finance 14
Human Resources 7
International Operations 20
IS&T 19
Management 26
Management Information 6
Office Administration 58
Office Transportation 14
Procurement 26
Project Controls 18
Record Management 38
Total 644
1%
27%
0%
37%
2%
1%
3%
4%
1% 12%
2% 4% 3% 3%
Commercial
Construction
Construction Management
Engineering
Finance
Human Resources
IS&T
Management
Management Information
Office Administration
Office Transportation
Procurement
Project Controls
Quality Services
PGESCo Current Head Count

6. Milestones

7. PGESCo was established on March 18, 1993
PGESCo started the Cairo North I Combined Power Plant (750MW) 2001
PGESCo started support ACESCo projects
PGESCo started the Sidi Krir I&II Thermal Power Plant (650MW) 1994
PGESCo as a joint stock company under the Egyptian Investment Law Number 230 for 1989.
COMPANY MILESTONES
PGESCo started EmergencySimple Cycle Power Plants (2640 MW) 2010
20 Years of service of PGESCo
1993 1994 2001 2004 2010 2 0 1 32012
PGESCo started the first project in Iraq

8. PGESCo

9. -
500
1,000
1,500
2,000
2,500
Ayoun
Moussa
1995
Sidi Krir
1994
Sidi Krir 3&4
1998
El Tebbin
2006
Cairo West
2006
Abu Qir
2007
El Sokhna
2008
El Suez
2010
South
Helwan
2011
MW
Thermal Power Project MW
Total: 8580 MW
Number in Yellow represents Number of Contracts & Purchase Orders
16172120 EPC 1819
18
Completed
Ongoing
18

10. -
200
400
600
800
1,000
1,200
1,400
1,600
CNI
2001
NU I&II
2002
CNII
2004
KU II
2003
TA
2003
NUIII
2005
KUIII
2005
El Atf
2007
SKR
2007
GN
2010
BN
2010
MW
Combined Cycle Power Project MW
Total : 10500 MW
Number in Yellow represents Number of Contracts &
Purchase Orders
16 5
22
88 14
6
16 17
16
16
Completed
Ongoing

11. -
200
400
600
800
1,000
1,200
Al Shabab
2010
Damietta
2010
6th October
2011
West Damietta
2011
MW
Simple Cycle Power Project
MW
Total : 2640 MW
1 1 1 1
Number in Yellow represents Number of Contracts & Purchase Orders
Completed

12. Fast Track Program (2002-2007) 4,500 MW
Cairo North I&II
Nubaria I&II
Talkha
El Kureimat II
Expansion Plan Program (2007-2012) 7,000
MW
El Kureimat III
El Tebbin
Nubaria III
Cairo West
Sidi Krir
El Atf
Abu Qir
El Ain El Sokhna
Expansion Plan Program (2012-2017)
12,400 MW
Banha
Giza North I, II & III
Suez
South Helwan
Fast Track Program (2011-2012) 2,600 MW
Al Shabab
Damietta
West Damietta
6 October

13. PGESCo
OTHER PROJECTS INSIDE EGYPT
Sidi Krir 500 kv GIS Substation
500 kv – Suez Canal Crossing Towers
500 kv Overhead Transmission Line – Project (Sidi Krir – Nubaria –Cairo)
El Arish Power Plant-Shore line Protection
El Arish Power Plant Off-Shore intake Design
EL-MACo Transformer Factory (Industrial Project in post-award phase)

14. PGESCo
Benghazi North Combined Cycle
Zawia Combined Cycle
Westren Mountain Gas Turbine Project
Zawia gas turbine Simple Cycle
Zawia Combined Cycle Extension
Benghazi 750 MW Combined Cycle
Misurata Combined Cycle
Westren Mountain Gas Turbine Project Extension
Obari Simple Cycle Power Plant
Zwitina Combined Cycle
Tripoli West Thermal Power Plant
Sarir Simple Cycle Power Plant
Zwitina Simple Cycle
Total Capacity in MW 7201 MW
POWER PROJECTS IN LIBYA

15. LIBYA
KSA
IRAQ
SYRIA
UAE
Aboutrabba Desalination Plant (40,000 m3/day)
Zawia Desalination Plant (80,000 m3/day)
Soussa Desalination Plant (40,000 m3/day)
Derna Desalination Plant (40,000 m3/day)
15 High voltage Substations
2000 kM 400 kV High Voltage Lines
Al-Taweelah B Combined Cycle Power Project – United Arab Emirates (completed)
Aleppo Power Project – Syria (completed)
Ghazlan Power Project – Saudi Arabia (completed)
Baiji 6 X 160 MW Simple Cycle Power Plant - IRAQ

16. -
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
30,000,000
35,000,000
40,000,000
45,000,000
50,000,000
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Through
Apr.
2013
88,892
2,086,179
7,507,426 7,292,434 7,789,718
15,272,855
23,252,465
43,115,548
35,886,859
45,262,718
42,143,035
9,242,603
Jobhour
Annual Construction & Site Contractors
Job Hours Managed by PGESCo
Total (2002-Apr.2013):
238,940,732 Jobhours

17. -
200,000
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Jobhours
Annual PGESCo's Jobhours
2004-2013
Total (Mar. 2013):
10,598,000 Jobhours
PGESCo Jobhours includes Projects hours for nationals and onshore expats as well as nationals overhead

18. 2 32
240
451
547
503
716
1,705
1,904
1,672
2,233
1,9151,953
1,365
649
335
5
2 34 274
725
1,271
1,774
2,490
4,194
6,098
7,770
10,003
11,918
13,871
15,236
15,886
16,220
16,225
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
0
500
1,000
1,500
2,000
2,500
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Annual Projects' Cashflow$ Million

19. PGESCo
Multi Contract Packages Models
in Power Projects
PGESCo

20. PGESCo
One envelopes tendering systems was used for the following packages:
CP-102 Civil Works.
CP-104A 500kV Switchyard.
CP-104B 220kV Switchyard.
CP-107 Yard Tanks.
CP-108 Wrap-up Insurance.
PO-109A Major Pumps and Drivers.
PO-109B Miscellaneous Pumps and Drives.
PO-112 Critical Piping and Valves
CP-117 Electrical Equipment/Instrument Installation
CP-118 Mechanical and Piping Installation
CP-119 Off Site Intake and Discharge.
CP-120 Colony.
CP-121 Piling.
CP-123 Site Services
Two envelopes tendering systems was used for the following packages:
CP-101 Combustion Turbine Generator.
CP-103 Environmental Monitoring.
CP-105 Heat Recovery Steam Generator.
CP-106 Steam Turbine Generator and Condenser.
CP-111 Water and Wastewater Treatments.
PO-113 Power Transformers.
PO-114 Distributed Control Systems.
PO-122 Medium and Low Switchgears
Nubaria Project (22 package system)

21. PGESCo
750 MW
New Talkha Project (8 packages system)
CP -101 Combustion Turbine Generator
CP- 102 Civil Works, including site Preparation and Piling
CP-103 Environmental Monitoring
CP-104 Switchyard
CP-105 Heat Recovery Steam Generator
Cp-106 Steam Turbine Generator and Condenser
CP- 108 Wrap-up Insurance
CP-111 Water Treatment
EPCM Engineering, Procurement, and Construction Management

22. PGESCo
One envelopes tendering systems was used for the following packages:
1. CP-103 Environmental Monitoring.
2. CP-107 Yard Tanks.
3. CP-108 Wrap-up Insurance.
4. PO-110 Heat Exchangers.
5. PO-112 Critical Piping and Valves
6. CP-117 Electrical Equipment/Instrument Installation
7. CP-118 Mechanical and Piping Installation
Two envelopes tendering systems was used for the following packages:
1. CP-101 Combustion Turbine Generator.
2. CP-102 Civil Works.
3. CP-104 Switchyard.
4. CP-105 Heat Recovery Steam Generator.
5. CP-106 Steam Turbine Generator and Condenser.
6. PO-109 Major Pumps and Drivers.
7. CP-111 Water and Wastewater Treatments.
8. PO-113 Power Transformers.
9. PO-114 Distributed Control Systems.
10. PO-122 Medium and Low Switchgears
Cairo West Project (17 package system)

24. PGESCo
• Planning & Scheduling
• Cost & budget Control
• Estimate
• Progress Monitoring &
Reporting
Project
controls
• Loan Administration
• Project Accounting Service
Project
Commercial
Services
• Concept, preliminary, detailed
Engineering
• Review & Coordinate AE
Activities
• Permits Coordination
• Engineering Supporting
construction
Project
Engineering
Services
•Managing Safety & Quality Services
•Managing Construction & Contractors
Activities
•Control & manage Project schedule
•Managing Start-up & Turn Over
Site
Construction
Management
•Establish the Project IT work Platform
•Site & Office Support
Project IT
Support
• Contracting & Tendering
Terms & Conditions
• Prequalification Process
• Tendering & Evaluation
• Award recommendations
& Award
• Contracts Administration
• Expediting & TL services
• Change Orders & Claims
management
• Administrate Quality
Assurance Plan
• Contract Close out
Project
Procurement
&
Contracting
Services
• Document Control
• Administrate project
communications
Record
Management

25. PGESCo

26. PGESCo
Total S.C. MW Total C.C. MW Total Thermal MW Grand Total MW
Ongoing 1495 1750 1400 4645
Completed 1806 750 2556
0
1000
2000
3000
4000
5000
6000
7000
8000MW
PGESCo Previous & Ongoing Projects
Libyan Market

27. PGESCo
Total S.C. MW
Total S.C. MW 1000
0
200
400
600
800
1000
1200
MW
PGESCo Ongoing Projects
Iraq Market

28. PGESCo
Total Projects MW
Ongoing MW 13195
Completed MW 16726
0
5000
10000
15000
20000
25000
30000
35000
MW Total Projects MW