1. Automatic Machines for Bedsheets
Manufacturing
-Presented By
Ravish Khan(GAN13AP)
DFT-IV
Under the Guidance of
Pavan Godiawala
National Institute of Fashion Technology, Gandhinagar
SEWN PRODUCTS MACHINERY AND EQUIPMENTS
BACHELOR IN FASHION TECHNOLOGY , SEMESTER IV
3. A bed sheet is a flat-woven textile.
It is made without a center seam.
They have hems at top and bottom.
The selvages, or finished edges of the woven
sheet as it is made on the loom are used as
side seams and thus there is no need for
hemming on the sides.
4. Length Cutting
Length Hemming
Cross Hemming
Folding and Packing
SALIENT FEATURES:
Equipped with User friendly touch screen.
Remote maintenance.
Well controlled process for cross cutting, label dispensing, hemming and
stacking of material.
Just 1 line 1 operator being able to produce product.
Machine size: 7,200(L) x 2,200(W) x 1,900(H)mm
Voltage: 220V
Capacity: 12 pcs/min power consumption: 5.4KW
8. The I-Quilt is a high speed mattress quilting machine. With full
computer control the I-quilt Multi Needle Quilting machine allows for
fast change over times between patterns reducing downtime in your
mattress quilting operations.
I-Quilt is an Multi Needle Chain Stitch Quilting solution for the
mattress industry, comforters, upholstery, bedspreads, mattress
border quilting.
9. Maximum quilting width 2450mm.
Full thread break detection for top and bottom
threads.
Full variable speed control up to 1200spm
Output capacity variable dependent on pattern
selection between 80 - 230 meter p/hr.
12" pattern Capability.
3 Bar System with 2 - 7mm stitch.
25.4mm Needle spacing.
12. Functions:
The needle bar running with needle bar frame, no need to add
extra lube and avoid the materials be soiled by lube.
Saddling rack and roller are driver by servo equipment.
Principal axis uses the frequency conversion device.
Adjust speed by computer and the speed can reach 800r/min,
the stitch can be set between 2 mm-600 mm.
360 randon quilting and limitless multi-span and independent
quilting. The infrared system, make your operate more safe.
Ringing notice when start machine.
Can reach max 195m/hour.
15. The Bordamax Vertical Stitch Border quilting Machine utilises a
high speed double lock chain stitch, self lubricating sewing head.
It automatically hems the mattress border as it produces high
quality vertical stitched mattress borders up to 304 mm wide.
The Vertical Stitch effect offers a high speed alternative to multi
needle quilted border.
Border widths: 60mm – 260mm (hemmed).
Stitched line widths: 12mm – 150mm.
Twin line effect.
Can be used in conjunction with the Borda’tac side stitch machine.
Material run-out monitoring system.
Thread break detectors.
16.
17.
18. Among its many features are:
• Power assisted carriage movement.
• Variable speed straight-line control.
• Variable corner-speed facility.
• Powered head positioning control.
• Tape feed synchronization system.
Sewing Head
• Available with 300U high speed chain sewing head or heavy duty
lock stitch sewing head.
• Pneumatic foot list (option available).
• Variable speed up to 3,500 rpm.
• Adjustable stitch length.
• High lift needle cam.
19.
20. It is widely use for Clothing, beddings, bags, automotive shoes, wardrobe door and
background walls etc.
The revolution of the spindle, saddles and Rollers controlled by Panasonic servo motor
and drivers.
Stitches length 2mm-12mm adjustable.
Adjustable pressing plate lifting mechanism enables you quilt a broad range of
material thickness.
Thread break detectors (top tread and bottom thread ).
Automatic needle raising and location brake system.
Error problem detection system.
Emergency sensors safety device.
Improved fabric loading system: The fabric -loading motor two way running makes the
fabric loading more easier and faster and provides tension control and ensure
good quilting embroidery effect.
21.
22.
23. The Fanghanel PFH-50AS is a semi-automatic handle attaching
station. The fully automatic programmable sewing cycle
automatically clamps the handle and attaches it to the mattress
border in just one operation. Cycle time 15 seconds for left and
right flag stitch,
Fast change over of product ticking.
Programmable stitch patterns.
Automatic clamp and stitch cycle.
24.
25.
26. With a sewing area of 250mm x 160 the PFH-ALS is suitable for most
label sizes and provides simple and easy operation.
Suitable for Quilted & Non Quilted Panels & Borders
Sewing Cycle Time of 30 sec for Mattress Label 250mm x 160
Straight or Zig-Zag Sewing
The double shuttle hook and double-capacity bobbin
Size 2 300mm x 200mm
Size 3 500mm x 300mm
27.
28. HL-7 High Loft Heavy Duty flanging machine. Auto Flange Insertion
and Cut System Fitted As Standard. Suitable for Quilting Material up
to 80mm in depth (subject to filling density). Excellent Productivity
90 Panels Per Hour, Suitable For Light, Medium & Heavy Flanger
Work.
Machine Features:
Sews flat panels up to 80mm.
4500 RPM sewing speed
High Pressure Oiling system with dual filters
4-5 stitches per inch
29.
30. The PowerMax – 4 will compress hand stitched pocket spring
mattresses which have up to 450mm deep borders.
Massive 4000 kgs of compression power.
Needle storage tube.
Tuft collection tray reduces wastage.
Tuft and felt washer storage container.
31.
32. Powered Belt Conveyor
Gravity Roller Conveyor
Flip Units
Powered Roll Conveyor
2 meter, 3 meter and 4 meter
90 Degree 2 meter units
33.
34. Key Features
Fast Change Over Time Between Material Sizes
Massive Memory For Border Programs
Input Facility For Size & Quantity
Material Run Out Sensor
Border Widths 75mm – 500mm
Marks on the reverse of the border
High Speed Rotary Knife
Enclosed Cutting Area
35. Control panel and side view of the Bordamark Cut
Machine For Mattress Borders
36. The finished border is collected on the variable speed rewind
unit. Capable of serqing 80 feet per minute.
High Speed Three Thread Overlocking
Material Run Out Sensors
Automatic Thread Break Detection
Borders Widths 75mm – 500mm
Single Side Serging Possible
37.
38. The RD-2 safety and efficiently unbales roll packed mattress spring
units, eliminating roll pack explosion hazards. The RD-2 is designed
to safely handle the extra spring count and heavier gauge and
framed spring units.
Designed for unpacking a variety of spring systems,
including Bonnell, double and triple offset, pocket springs, open-end
springs and all continuous coil systems.
Variable and crawl speed control.
Machine width 2 meters
Rolls up packing material as it dispenses.
Dispenses standard spring unit
in 5 seconds.
39.
40. Concealed or exposed zipper
• Roll fed or pre-made to length zippers
• Auto stops for material depletion
• Auto thread-break detection
• Adjustable width borders
• Symmetrical or asymmetrical zipper placement on borders
• Single or double operation
• Single operation allows tape edge operator to tape edge zipper to top
panel
Technical specification:
4500Factory preset speed (rpm)
7 Needle system
3500 Max stitch length (spi)
41.
42. • State-of-the-art design and Serial Bus Control System with touch
screen
• Heavy-duty guillotine cutter with tempered blades
• Heavy-duty feeding module with long lasting urethane rollers
• Electronic servo drive motors
• Standard capacity up to 15" widths
• Roll fed or pre-made to length zippers
• Auto stops for material depletion
• Auto thread-break detection
• Adjustable width borders
Technical Information:
4500 rpm
3500Max stitch length (spi)
7Needle system
43. The fiber filled pillow tick is
manually loaded into the clamps the
fed through the sewing section to be
over locked sewn closed and labeled.
Technical info: Filling and sewing 6–
7 pieces per min. Size: 40x40cm –
80x80cm Only sewing 8–9 pieces per
min.
44. Janome 3160 Quilter's Décor
Computer Sewing Machine
Pros
• Produces quality stitches on various fabrics
• Produces quality stitches on multiple layers
• Produces quality buttonholes
• Easy to wind bobbin
• Easy to change the needle and presser foot
• Easy-to-use interface
• Has a start/stop button which will allow you to sew without pushing
the pedal
• LCD interface easy to read
Cons
• Top speed a little slow