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Dr. Mohd. Salleh Punan Malaysian Agricultural Research and Development Institute (MARDI) GOOD MANUFACTURING PRACTICES  IN POSTHARVEST AND  MINIMAL PROCESSING OF  FRUITS AND VEGETABLES Malaysian Agricultural Research and Development Institute Training Course on Product Quality and Safety Management for Fruits and Vegetables, 17 November 2008
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Content
[object Object],[object Object],[object Object],[object Object],Why  post  harvest? Introduction
Subjective & difficult to quantify objectively Level where product or services satisfied consumer’s demand Quality
[object Object],[object Object],Good Manufacturing Practices
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],GMP Fruits and Vegetables
[object Object],[object Object]
GAP Requirements (Post harvest) ELEMENTS SALM EUREPGAP HARVESTING ,[object Object],[object Object],[object Object],[object Object],POST HARVEST ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],GMP to Support GAP
[object Object],[object Object],[object Object],[object Object],[object Object],GMP Components
Packinghouse Premises or covered area where most of the preparation and minimal processing activities shall be carried out CONTROL OF PACKINGHOUSE
Location of Packinghouse ,[object Object],[object Object]
Premises Design ,[object Object],[object Object]
Layout Design
Plant hygiene and cleanliness ,[object Object],[object Object],[object Object],[object Object],[object Object]
Facilities ,[object Object],[object Object],[object Object]
Facilities ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],Sanitary Operation
[object Object],[object Object],CONTROL OF RAW MATERIALS Raw materials received
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Produce specification from farm
[object Object],[object Object],[object Object],Raw Material Quality Standards
[object Object],[object Object],[object Object],[object Object],[object Object],Raw Material Inspection
Table 1. Form for quality inspection of raw materials   RAW MATERIAL INSPECTION SUPPLIER’S INFORMATION Name of Supplier:________________________Date:____________Time:_________ Type of Produce:________________________Quantity:_______________________ Vehicle Reg. No.:_____________________ Produce Temperature:______________ Condition of produce while on the vehicle (packaging, label, arrangement): ____________________________________________________________________________________________________________________________________________ INSPECTION No. of container  Net  Damage  Reject  Accept  Weight  Weight  %  Weight  %  Weight  %  1 . . 10 ACTION:  1. Consignment accepted 2. Consignment rejected  Reason:____________________________ 3. Consignment accepted with condition:_______________________ For option 2 and 3, return to: Supplier:  YES/NO  Buyer:  YES/NO  Packinghouse Manager:  YES/NO Inspector’s Signature:________________Supervisor’s Signature:_______________ Name:_____________________________  Name:_____________________________
60-65 days after anthesis 40-45 days after bagging Harvesting &  In-field Handling CONTROL OF OPERATION
[object Object],[object Object],Packinghouse operation
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Finished-product Specification
Sorting Trimming Washing Drying Receiving Flow of Packing Operation P&D Treatments Grading Packaging
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Minimal Processing
Storage Ripening Washing Minimal Processing Packaging Receiving Minimal Processing Unit Operation
Table 2. Form for inspection of finished-product FINISHED-PRODUCT INSPECTION Product:_______________________  Packinghouse:_________________________ Code:________________________  Date of Inspection:_______________________ Sampel No.:_______________________Time of Sampling:_____________________ 1. Presentation and label: Suitability of box/container Cleanliness, accepted/not Information labeled/enough/not Class/grade written/not  Date of packing  Code of Supplier/Packer Posthatvest practice 2. Weight/Quantity of product: Gross weight Net weight CONTROL OF FINISHED-PRODUCT
3. Product Quality: Total/% comply specification Total/% damage due to: * outside size/weight range * physical /mechanical * rotten/disease  * maturity/ripening  * temperature  * appearance/shape  * others 4. Follow-up handling: Storage/transport temperature Arrangement/palletization ACTION: Product comply all specification:  YES/NO Action taken if not comply specification:__________________________________ Product shelf life could be maintained:  YES/NO  Inspector’s Signature:________________Supervisor’s Signature:_______________ Name:_____________________________  Name:_____________________________
[object Object],[object Object],[object Object],Cold Chain
Transportation ,[object Object],[object Object],[object Object]
Air shipment ,[object Object]
Sea shipment ,[object Object]
Market Display
[object Object],[object Object],[object Object],Record & Documentation TRACEABILITY
[object Object],[object Object],Record & Documentation
[object Object],[object Object],[object Object],CONCLUSIONS
Dr. Mohd. Salleh Punan THANK YOU Malaysian Agricultural Research and Development Institute

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GMP

  • 1. Dr. Mohd. Salleh Punan Malaysian Agricultural Research and Development Institute (MARDI) GOOD MANUFACTURING PRACTICES IN POSTHARVEST AND MINIMAL PROCESSING OF FRUITS AND VEGETABLES Malaysian Agricultural Research and Development Institute Training Course on Product Quality and Safety Management for Fruits and Vegetables, 17 November 2008
  • 2.
  • 3.
  • 4. Subjective & difficult to quantify objectively Level where product or services satisfied consumer’s demand Quality
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. Packinghouse Premises or covered area where most of the preparation and minimal processing activities shall be carried out CONTROL OF PACKINGHOUSE
  • 12.
  • 13.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. Table 1. Form for quality inspection of raw materials RAW MATERIAL INSPECTION SUPPLIER’S INFORMATION Name of Supplier:________________________Date:____________Time:_________ Type of Produce:________________________Quantity:_______________________ Vehicle Reg. No.:_____________________ Produce Temperature:______________ Condition of produce while on the vehicle (packaging, label, arrangement): ____________________________________________________________________________________________________________________________________________ INSPECTION No. of container Net Damage Reject Accept Weight Weight % Weight % Weight % 1 . . 10 ACTION: 1. Consignment accepted 2. Consignment rejected Reason:____________________________ 3. Consignment accepted with condition:_______________________ For option 2 and 3, return to: Supplier: YES/NO Buyer: YES/NO Packinghouse Manager: YES/NO Inspector’s Signature:________________Supervisor’s Signature:_______________ Name:_____________________________ Name:_____________________________
  • 24. 60-65 days after anthesis 40-45 days after bagging Harvesting & In-field Handling CONTROL OF OPERATION
  • 25.
  • 26.
  • 27. Sorting Trimming Washing Drying Receiving Flow of Packing Operation P&D Treatments Grading Packaging
  • 28.
  • 29. Storage Ripening Washing Minimal Processing Packaging Receiving Minimal Processing Unit Operation
  • 30. Table 2. Form for inspection of finished-product FINISHED-PRODUCT INSPECTION Product:_______________________ Packinghouse:_________________________ Code:________________________ Date of Inspection:_______________________ Sampel No.:_______________________Time of Sampling:_____________________ 1. Presentation and label: Suitability of box/container Cleanliness, accepted/not Information labeled/enough/not Class/grade written/not Date of packing Code of Supplier/Packer Posthatvest practice 2. Weight/Quantity of product: Gross weight Net weight CONTROL OF FINISHED-PRODUCT
  • 31. 3. Product Quality: Total/% comply specification Total/% damage due to: * outside size/weight range * physical /mechanical * rotten/disease * maturity/ripening * temperature * appearance/shape * others 4. Follow-up handling: Storage/transport temperature Arrangement/palletization ACTION: Product comply all specification: YES/NO Action taken if not comply specification:__________________________________ Product shelf life could be maintained: YES/NO Inspector’s Signature:________________Supervisor’s Signature:_______________ Name:_____________________________ Name:_____________________________
  • 32.
  • 33.
  • 34.
  • 35.
  • 37.
  • 38.
  • 39.
  • 40. Dr. Mohd. Salleh Punan THANK YOU Malaysian Agricultural Research and Development Institute