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Sugar Industry in India




    September 2009
    This material, prepared contains, general information only. This material is not a substitute for such professional advice or services, nor should it be used as a
    basis for any decision or action that may affect your finances or your business. Before making any decision or taking any action that may affect your finances or
    your business, you should consult a qualified professional adviser. The presenter shall not be responsible for any loss whatsoever sustained by any person who
    relies on the content of this material.


1
Indian Sugar Industry – Concept & Terminologies
•   In India, it is classified under essential commodities which makes it vulnerable to
    regulatory policies by the regime.
•   The quantum of sugar produced by a mill is determined by the factors like daily crushing
    capacity, duration of crushing season and percentage of sugar recovery. [Tones Crushed
    per Day (TCD), 180 days and 10-12%]
•   The Sugar Year (SY) is from October to September
•   At present, sugar mills are required to provide 10 per cent of their total production as levy
    sugar (Rs 13 / kg) for the Public Distribution System (PDS)

•   Sugar is a cyclic industry which follows a three year cycle.

                                                              SMP is the Govt. determined price
                                                              at which sugar manufacturers
                                                              purchase cane from farmers
                                                              whereas SAP is the price at which
                                                              sugar manufacturers sell sugar in
                                                              the free market.




2   Source: ISMA, various databases & News article
Indian Sugar Industry – An Overview

•   India is the second largest producer of sugar cane after Brazil.
•   On the domestic front, the Indian sugar industry has a turnover of Rs. 700 billion per
    annum (US $ 14.6 billion)
•   There are 553 installed sugar mills in the country with a production capacity of 180 lakh
    MT of sugar.
•   These mills are located in 18 states of the country, with Maharashtra contributing over
    one-third of it. About 60% of these mills are in the co-operative sector, 35% of the total
    are in the private sector and rest in the public sector.
•   Until the mid 50s, the sugar industry was almost wholly confined to the states of Uttar
    Pradesh and Bihar. After late fifties or early sixties the industry dispersed into Southern
    India, Western India and other parts of Northern India.
•   Almost 75% of the sugar available in the open market is consumed by bulk consumers
    like bakeries, candy makers, sweet makers and soft drink manufacturers.
•   The crushing season in the country starts from October and reaches its peak in
    January before finally ending in March or April of the next year.
•   Mr. Samir S Somaiya is the current President of Indian Sugar Mills Association (ISMA)
    and Managing Director of Godavari Sugar Mills Ltd




3   Source: ISMA, various databases & News article
Raw Material (Sugar cane)

•   In India, sugarcane is the key raw material, planted once a year during January
    to March. It being an agricultural crop is subject to the unpredictable vagaries of
    nature, yielding either a bumper crop or a massive shortfall in its cultivation from
    year to year.
•   The sugarcane growing areas may be broadly classified into two agro-climatic
    regions:
     Subtropical - UP, Bihar, Punjab, Haryana
     Tropical – Maharashtra, AP, Tamil Nadu, Gujarat, Karnataka
•   Maharashtra and UP are the main cane producing states.




       # Sugar cane prices comprises more than 70% of the total costs of Sugar production

4   Source: ISMA, various databases & News article
Demand-Supply Mismatch
DEMAND DRIVERS                                   SUPPLY CONSTRAINTS
•  30% of the total consumption is used          • Reduction in cultivation area by about
  directly by households, while 70% is used        17% during SY 2008-09, would result in
  indirectly.                                      reduction in production of sugarcane to
•  Sugar consumption is expected to grow           approx. 280.5 MT.
  at the rate of 4-4.5% because of               • Farmers are shifting to alternate crops
  • Steady growth in population by 1.3-1.4% p.a.   like wheat, jowar, sweetcorn, bajra, etc.
  • Growth of per capita income by 6.5-7.5% p.a.   which are more profitable.


India's sugar scenario
(mn tonne)

Sugar yr Oct.-Sept.           2006-07 2007-08 2008-09E 2009-10E 2010-11E
Opening stock                      3.7     9.5      8.9      2.5        2
Production                         28     26.3     14.5       19       25
Imports                              0       0        2        4        0
Total Availability                31.7    35.8     25.4     25.5       27

Domestic Consumption             20.5    21.9     22.8      23.5     24.3
Exports                           1.7       5      0.1         0        0
Total Offtake - Consumption      22.2    26.9     22.9      23.5     24.3
Closing Stock                     9.5     8.9      2.5         2      2.7
Closing Stock/Domestic
consumption (%)                  46.3    40.6       11       8.5     11.1




5       Source: ISMA, various databases & News article
Sugar Prices over last 5 years




The lack of intervention from government is having potential to push sugar prices to new high in Indian markets.
    The market will remain well above Rs.2000/qtl during the sugar year 2009-10
  6     Source: ISMA, various databases & News article
Government Policies and Interventions
1. Statutory Minimum Price (SMP) and State Administered Price (SAP) – As
   sugar falls under essential commodities, it is being regulated by the state
   government in coordination with the Center. For the season 2009-10, the regime
   is under tremendous pressure for declaring SMP as this crop has fallen from
   surplus to deficit category.
2. Subsidies – The Govt. has given transportation subsidy to sugar exporters in
   order to release excess stocks piled up at millers end, but this has ended last
   September.
3. Huge Capex - During 2004-05 (Mulayam Singh) government had flooded sops
   for inviting investments in UP which have seen overwhelming response. The
   state was able to garner around Rs 30,000 crores in form of various
   investments. The sugar millers have also undergone huge debt lead expansion
   based on the investment slabs dictated by regime. It is these debts only which
   the millers are still tackling.
4. Levy sugar – The govt. is planning to increase levy quota (for BPL under PDS)
   from current 10% to 20-25% due to concern of increasing sugar price.
5. Stock limits – Sugar may be subject to stock limits this whole year, which are
   being imposed in essential commodities in India.


7   Source: ISMA, various databases & News article
Integrated Sugar Manufacturing Model




    • 100 Kgs of Sugarcane gives approx. 10 kgs of Sugar, 5-6 Kgs of Molasses, 33 Kgs of
      Bagasse and around 4 Kgs of Press mud
    • 100 Kgs of Molasses gives approx. 22-25 litres of Alcohol
    • 100 Kgs of Bagasse can generate approx. 35 units of Power
8    Source: ISMA, various databases & News article
Indian Sugar Industry – Five Forces Analysis

                                         New entrants – Medium
                                         Incentives given by the Govt.
                                         been withdrawn and new sugar
                                         units are required to comply with
                                         levy quota regulations from 1st
                                         year of operations




                                           Competitors – High                Bargaining power of Buyers –
    Bargaining power of Suppliers
                                                                             Limited
    – High                                 With around 500 units
                                           engaged in production of          Govt. influences distribution,
    As Govt. announces the purchase
                                           sugar, Industry is highly         purchase price of levy sugar
    price (SMP), it protects the
                                           fragmented                        and the free sale quota releases
    interest of the sugar cane farmers
                                                                             for sugar




                                          Threat of Substitutes – Low
                                          Alternate sweeteners to sugar
                                          are gur and khandsari, whose
                                          use is declining


9    Source: ICRA
Indian Sugar Industry – SWOT Analysis

                          STRENGTHS                                                        WEAKNESSES
     • Higher End Product Prices:-Sugar is the main product of
                                                                         • Fall in derivatives:- The fall in prices of derivatives like
       sugar mills, which is most likely to fetch record prices this
                                                                           ethanol, baggase, waste or manure etc. will also have
       year. The mills that are able to secure cane supply will be the
                                                                           adverse impact on almost all the companies.
       biggest beneficiaries. In recent past the mills have
                                                                         • Currency risk:- Most of the companies which have exposure
       undergone capacity expansion, which will increase their
                                                                           in form of overseas loans, imports etc. will be vulnerable to
       processing capacity leading to higher productivity.
                                                                           the forex losses in advent of rupee depreciation.
     • Favorable policy:- Like any other industry, sugar companies
       too have liquidity crunch which can be meet through Sugar
       Development Fund of the Government of India under special
       case schemes.




                      OPPORTUNITIES                                                            THREATS

     • Seasonality:- Sugar follows 3-5 years cycle, which is a            • Low Cane availability:- Limited or non-availability of cane
       function of prices. We have already witnessed the bearish            will eventually lead to early closure of mills.
       phase following excess supply. Now the situation is of lower       • Unfavorable policy:- The call for change in policy will now
       production and higher consumption, which calls for higher            be via inflation route only, since for securing supplies
       remuneration to the farmers for attracting higher                    government has already relaxed norms for imports, which
       acreage coverage under sugarcane.                                    are acceptable at zero duty.
     • Crude oil revival:- The revival in crude oil prices will throw     • Higher debt:- The fund raising capabilities of most of the
       this industry into limelight again. The derivative products of       existing companies in this sector are under serious threat
       cane would be in demand and supply constraints are                   amid ongoing tight liquidity.
       clearly visible to push prices higher.                             • Alternate Crops:- Alternate crops to sugarcane are more
                                                                            profitable



10   Source: ISMA, various databases & News article
Outlook and Emerging Trends
OUTLOOK
  Based on the past ten years' growth in consumption and estimates from various
  independent sources, it is expected that in 2017, the domestic sugar
  consumption would be approximately 28.5 million MT. Given the high cost of
  imports and the strategic importance of food security, India would need to target
  its production in excess of domestic consumption. Given the past trend in
  production cyclicality, sugar equivalent to 1.5 months of consumption i.e. an
  additional 3.5 million MT of sugar would need to be produced by 2017.
  Therefore the sector has huge investment potential.

     In the near term (Sugar Season 2009-10), prices are expected to go up as most
     mills had reduced their production due to low sugar prices.

EMERGING TRENDS
  The new plants which are being constructed are integrated complexes. This
  would help in de-risking from sugar downturns and benefit from untapped
  potential of ethanol and cogeneration. For instance, while sugar capacities are
  set to grow by 58%, Cogeneration and ethanol capacities are planned to grow
  by 175% and 217% respectively.

11   Source: ISMA, various databases & News article
Major Sugar Players in India




                      ¤ Saraswati Sugar Mills

                            ¤ Bajaj Hindusthan
                             ¤ Balrampur Chini Mills
                              ¤ Dhampur Sugar Mills
                               ¤ Triveni Engineering




                   ¤ Shree Renuka Sugars




12
Consolidation in Sugar Industry


                                                                                       Deal size
     Year               Acquirer                        Target          Stake (%)       (Rs Cr)
                                               Motilal Padampat Chini
     2010      Jay Shree Tea                                                    100%          154
                                               Industries
     2009      EID Parry                       Sadashiva Sugars *                76%            51
     2008      Shree Renuka Sugars             Gokak Sugars Ltd                  87%          69.3
     2008      Shree Renuka Sugars             Ratnaprabha Sugars*              100%          23.8
               Bajaj Hindusthan Sugar
     2008                             Phenil Sugars Pvt Ltd  -                         Undisclosed
               & Industries
               Rajshree Sugars and
     2006                             Trident Sugars                                          62.0
               Chemicals
                                      Rauzagaon Sugar and
                                      Cogen Power Units from
     2005      Balrampur Chini Mills                                            100%         182.0
                                      Dhampur Sugar Mills
                                      Limited




13   Source: ISMA, various databases & News article

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Sugar industry in india

  • 1. Sugar Industry in India September 2009 This material, prepared contains, general information only. This material is not a substitute for such professional advice or services, nor should it be used as a basis for any decision or action that may affect your finances or your business. Before making any decision or taking any action that may affect your finances or your business, you should consult a qualified professional adviser. The presenter shall not be responsible for any loss whatsoever sustained by any person who relies on the content of this material. 1
  • 2. Indian Sugar Industry – Concept & Terminologies • In India, it is classified under essential commodities which makes it vulnerable to regulatory policies by the regime. • The quantum of sugar produced by a mill is determined by the factors like daily crushing capacity, duration of crushing season and percentage of sugar recovery. [Tones Crushed per Day (TCD), 180 days and 10-12%] • The Sugar Year (SY) is from October to September • At present, sugar mills are required to provide 10 per cent of their total production as levy sugar (Rs 13 / kg) for the Public Distribution System (PDS) • Sugar is a cyclic industry which follows a three year cycle. SMP is the Govt. determined price at which sugar manufacturers purchase cane from farmers whereas SAP is the price at which sugar manufacturers sell sugar in the free market. 2 Source: ISMA, various databases & News article
  • 3. Indian Sugar Industry – An Overview • India is the second largest producer of sugar cane after Brazil. • On the domestic front, the Indian sugar industry has a turnover of Rs. 700 billion per annum (US $ 14.6 billion) • There are 553 installed sugar mills in the country with a production capacity of 180 lakh MT of sugar. • These mills are located in 18 states of the country, with Maharashtra contributing over one-third of it. About 60% of these mills are in the co-operative sector, 35% of the total are in the private sector and rest in the public sector. • Until the mid 50s, the sugar industry was almost wholly confined to the states of Uttar Pradesh and Bihar. After late fifties or early sixties the industry dispersed into Southern India, Western India and other parts of Northern India. • Almost 75% of the sugar available in the open market is consumed by bulk consumers like bakeries, candy makers, sweet makers and soft drink manufacturers. • The crushing season in the country starts from October and reaches its peak in January before finally ending in March or April of the next year. • Mr. Samir S Somaiya is the current President of Indian Sugar Mills Association (ISMA) and Managing Director of Godavari Sugar Mills Ltd 3 Source: ISMA, various databases & News article
  • 4. Raw Material (Sugar cane) • In India, sugarcane is the key raw material, planted once a year during January to March. It being an agricultural crop is subject to the unpredictable vagaries of nature, yielding either a bumper crop or a massive shortfall in its cultivation from year to year. • The sugarcane growing areas may be broadly classified into two agro-climatic regions:  Subtropical - UP, Bihar, Punjab, Haryana  Tropical – Maharashtra, AP, Tamil Nadu, Gujarat, Karnataka • Maharashtra and UP are the main cane producing states. # Sugar cane prices comprises more than 70% of the total costs of Sugar production 4 Source: ISMA, various databases & News article
  • 5. Demand-Supply Mismatch DEMAND DRIVERS SUPPLY CONSTRAINTS • 30% of the total consumption is used • Reduction in cultivation area by about directly by households, while 70% is used 17% during SY 2008-09, would result in indirectly. reduction in production of sugarcane to • Sugar consumption is expected to grow approx. 280.5 MT. at the rate of 4-4.5% because of • Farmers are shifting to alternate crops • Steady growth in population by 1.3-1.4% p.a. like wheat, jowar, sweetcorn, bajra, etc. • Growth of per capita income by 6.5-7.5% p.a. which are more profitable. India's sugar scenario (mn tonne) Sugar yr Oct.-Sept. 2006-07 2007-08 2008-09E 2009-10E 2010-11E Opening stock 3.7 9.5 8.9 2.5 2 Production 28 26.3 14.5 19 25 Imports 0 0 2 4 0 Total Availability 31.7 35.8 25.4 25.5 27 Domestic Consumption 20.5 21.9 22.8 23.5 24.3 Exports 1.7 5 0.1 0 0 Total Offtake - Consumption 22.2 26.9 22.9 23.5 24.3 Closing Stock 9.5 8.9 2.5 2 2.7 Closing Stock/Domestic consumption (%) 46.3 40.6 11 8.5 11.1 5 Source: ISMA, various databases & News article
  • 6. Sugar Prices over last 5 years The lack of intervention from government is having potential to push sugar prices to new high in Indian markets. The market will remain well above Rs.2000/qtl during the sugar year 2009-10 6 Source: ISMA, various databases & News article
  • 7. Government Policies and Interventions 1. Statutory Minimum Price (SMP) and State Administered Price (SAP) – As sugar falls under essential commodities, it is being regulated by the state government in coordination with the Center. For the season 2009-10, the regime is under tremendous pressure for declaring SMP as this crop has fallen from surplus to deficit category. 2. Subsidies – The Govt. has given transportation subsidy to sugar exporters in order to release excess stocks piled up at millers end, but this has ended last September. 3. Huge Capex - During 2004-05 (Mulayam Singh) government had flooded sops for inviting investments in UP which have seen overwhelming response. The state was able to garner around Rs 30,000 crores in form of various investments. The sugar millers have also undergone huge debt lead expansion based on the investment slabs dictated by regime. It is these debts only which the millers are still tackling. 4. Levy sugar – The govt. is planning to increase levy quota (for BPL under PDS) from current 10% to 20-25% due to concern of increasing sugar price. 5. Stock limits – Sugar may be subject to stock limits this whole year, which are being imposed in essential commodities in India. 7 Source: ISMA, various databases & News article
  • 8. Integrated Sugar Manufacturing Model • 100 Kgs of Sugarcane gives approx. 10 kgs of Sugar, 5-6 Kgs of Molasses, 33 Kgs of Bagasse and around 4 Kgs of Press mud • 100 Kgs of Molasses gives approx. 22-25 litres of Alcohol • 100 Kgs of Bagasse can generate approx. 35 units of Power 8 Source: ISMA, various databases & News article
  • 9. Indian Sugar Industry – Five Forces Analysis New entrants – Medium Incentives given by the Govt. been withdrawn and new sugar units are required to comply with levy quota regulations from 1st year of operations Competitors – High Bargaining power of Buyers – Bargaining power of Suppliers Limited – High With around 500 units engaged in production of Govt. influences distribution, As Govt. announces the purchase sugar, Industry is highly purchase price of levy sugar price (SMP), it protects the fragmented and the free sale quota releases interest of the sugar cane farmers for sugar Threat of Substitutes – Low Alternate sweeteners to sugar are gur and khandsari, whose use is declining 9 Source: ICRA
  • 10. Indian Sugar Industry – SWOT Analysis STRENGTHS WEAKNESSES • Higher End Product Prices:-Sugar is the main product of • Fall in derivatives:- The fall in prices of derivatives like sugar mills, which is most likely to fetch record prices this ethanol, baggase, waste or manure etc. will also have year. The mills that are able to secure cane supply will be the adverse impact on almost all the companies. biggest beneficiaries. In recent past the mills have • Currency risk:- Most of the companies which have exposure undergone capacity expansion, which will increase their in form of overseas loans, imports etc. will be vulnerable to processing capacity leading to higher productivity. the forex losses in advent of rupee depreciation. • Favorable policy:- Like any other industry, sugar companies too have liquidity crunch which can be meet through Sugar Development Fund of the Government of India under special case schemes. OPPORTUNITIES THREATS • Seasonality:- Sugar follows 3-5 years cycle, which is a • Low Cane availability:- Limited or non-availability of cane function of prices. We have already witnessed the bearish will eventually lead to early closure of mills. phase following excess supply. Now the situation is of lower • Unfavorable policy:- The call for change in policy will now production and higher consumption, which calls for higher be via inflation route only, since for securing supplies remuneration to the farmers for attracting higher government has already relaxed norms for imports, which acreage coverage under sugarcane. are acceptable at zero duty. • Crude oil revival:- The revival in crude oil prices will throw • Higher debt:- The fund raising capabilities of most of the this industry into limelight again. The derivative products of existing companies in this sector are under serious threat cane would be in demand and supply constraints are amid ongoing tight liquidity. clearly visible to push prices higher. • Alternate Crops:- Alternate crops to sugarcane are more profitable 10 Source: ISMA, various databases & News article
  • 11. Outlook and Emerging Trends OUTLOOK Based on the past ten years' growth in consumption and estimates from various independent sources, it is expected that in 2017, the domestic sugar consumption would be approximately 28.5 million MT. Given the high cost of imports and the strategic importance of food security, India would need to target its production in excess of domestic consumption. Given the past trend in production cyclicality, sugar equivalent to 1.5 months of consumption i.e. an additional 3.5 million MT of sugar would need to be produced by 2017. Therefore the sector has huge investment potential. In the near term (Sugar Season 2009-10), prices are expected to go up as most mills had reduced their production due to low sugar prices. EMERGING TRENDS The new plants which are being constructed are integrated complexes. This would help in de-risking from sugar downturns and benefit from untapped potential of ethanol and cogeneration. For instance, while sugar capacities are set to grow by 58%, Cogeneration and ethanol capacities are planned to grow by 175% and 217% respectively. 11 Source: ISMA, various databases & News article
  • 12. Major Sugar Players in India ¤ Saraswati Sugar Mills ¤ Bajaj Hindusthan ¤ Balrampur Chini Mills ¤ Dhampur Sugar Mills ¤ Triveni Engineering ¤ Shree Renuka Sugars 12
  • 13. Consolidation in Sugar Industry Deal size Year Acquirer Target Stake (%) (Rs Cr) Motilal Padampat Chini 2010 Jay Shree Tea 100% 154 Industries 2009 EID Parry Sadashiva Sugars * 76% 51 2008 Shree Renuka Sugars Gokak Sugars Ltd 87% 69.3 2008 Shree Renuka Sugars Ratnaprabha Sugars* 100% 23.8 Bajaj Hindusthan Sugar 2008 Phenil Sugars Pvt Ltd - Undisclosed & Industries Rajshree Sugars and 2006 Trident Sugars 62.0 Chemicals Rauzagaon Sugar and Cogen Power Units from 2005 Balrampur Chini Mills 100% 182.0 Dhampur Sugar Mills Limited 13 Source: ISMA, various databases & News article