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UNP Poly Valves
Lined valves & Piping System
www.ptfelinedvalvesindia.com
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Total 25 Years of Experience in Valve Manufacturing
Manufacturing with Special PFA Lining Material og 450 HP Grade
Robust Design Facilitates for Long Life of Our Products
Right Materials for Right Applications
Exports to 30 + Countries across the world
Excellent Quality at Competitive Pricing


UNP Polyvalves has established its honor in the valve manufacturing commercial
enterprise and are anticipate as market leadership in this sphere.



With 25 years of experience, we have been capable to accomplish an amazing client
base covering all sections of various commercial enterprise in India and around the
world.



We are known for our fantastic quality valve products of various types which has set a
niche in the industrial sphere.



Our valve solutions have been capable to satisfy the demands of our honored clients
and have successfully been capable to get rid of the piping problems to a ample
extent.



Since the precise inception of our company the catchword has been to transcend the
customer satisfaction and the assorted needs of the industries which we were capable
to accomplish by our absolute efforts and focused commitments by manufacturing
optimum quality products.


As a prime valve manufacturing industry we have been successful in keeping up to
the anticipated level of our clients.



Our self-assurance of quality, proactive client employment and punctual delivery of
our substance have attained the desirable reliance and honor of our customer.



The absolute orbit of valves offers the reliability in the long run backed up by the selfassurance of having a complete valve design.



Our company is famed for the amended production and dependable valves which
follow with the global standards.



Based on the interior review reports we assist our customers with the acceptable
solutions.
 PTFE

lined ball valve
 Fluorocarbon Lined Valves
 FEP Lined Valves
Dimensional Table
SIZE(NB)

L±3

OD

T

15mm

108

89

14

20mm

127

98

14

25mm

127

108

17

40mm

165

127

17

50mm

178

152

19

65mm

190

180

21

80mm

203

191

23

100mm

229

229

23

150mm

267

280

25
Material Specification
NO.
1

DESCRIPTION
BODY

QTY.
2

MATERIAL
CS/SS + PPH/PVDF/PFA/FEP

LINED LINING THICKNESS: 3mm

2

BALL

1

CS/SS + PPH/PVDF/PFA/FEP

LINED
3

STEM

1

CS/SS + PPH/PVDF/FEP/PFA

LINED INTEGRAL PART OF BALL

4

HANDLE

1

MS EPOXY PAINTED

5

GLAND SEAL

1

PTFE

6

SEAT

2

PTFE

7

FASTENERS

---

SS-304 / STEEL PLATED

8

GLAND COVER

1

CS / SS EPOXY PAINTED
Properties Of Fluoropolymers and Fluorocarbon Resins
Property

Standards(ASTM)

Units

FEP

PFA

ETFE

Special gravity

D 792

-

2.5

2.5

1.7

Melting point

DTA-E 168

°F

500

582

512

°C

260

305

267

Tensile strength - 73°F

D 638

psi

3400

3600

6700

23

25

47

23°C
Elongation,73°F/23°C

D 638

%

325

300

300

Flex modulus - 73°F

D 790

psi

90000

90000

170000

Mpa

586

586

1200

D

D 56

D 60

D 75

2.02

2.1

2.6

V/mil

2000

>2000

1800

Hardness durometer

D 2240

Dielectric constant 1MHZ

D150

Dielectric strength short time 10mil
025mm

D 149

kv/mm

80

80

70

Dissipation factor 1MHZ

D 150

-

0.0007

0.0001

0.0007

Volume resistivity

D 257

ohm/cm

10

10

10

Water absorption. 24hrs

D 570

%

<0.004

<0.003

<0.007

Weather resistance

Florida Exposure

Years unaffected

20

10

5

Limiting oxygen Index

D 2863

%

93

95

30

Flame rating

UL 94

-

VO

VO

VO

Impact strength - 73°F

D 2863

ft-lb/in

nobreak

nobreak

nobreak

23°C

D 256

j/m

-65°F

ft-lb/in

2.9

1.2

2

-54°C

j/m

154.8

64

106.8

Chemical Resistance

Excellent in chemical service
INERT TO ALMOST EVERY CHEMICAL
Dimensional Table
SIZE(NB)

L±3

L1±1

D1±2

D±2

H1±8

H2±8

L2±8

d±8

125(mm)

64

56

125

185

165

390

242

250

150(mm)

64

56

150

216

190

425

242

250

200(mm)

70

60

200

270

200

465

242

250

250(mm)

80

68

250

323

250

565

275

350

300(mm)

90

78

300

380

295

600

275

350

350(mm)

90

78

350

421

335

650

275

350
Material Specification
No.

DESCRIPTION

QTY.

MATERIAL

1

BODY

2

CS/SS EPOXY PAINTED

2

SEAT

1

PTFE

3

DISC

1

SS INSERTED PHD/PVDF/PFA/FEP LINED

4

STEM

1

SS 304 INTEGRAL TO DISC

5

STEM SEAL – TOP & BOTTOM

2

PTFE

6

SEAL CUP – TOP & BOTTOM

2

PPH/PVDF/PFA/FEP

7

TEE BUSH – TOP & BOTTOM

1

SS 304

8

DISC SPRING – TOP & BOTTOM

2

50 Crv 4

9

THRUST WASHER – TOP & BOTTOM

2

SS 304

10

TJRIST COLLAR – TOP

2

STEEL / SS

11

ADJUSTABLE BOLTS

1

SS / STEEL PLATED

12

LOCK PLATE (FOR TOP SEAL)

1

MS. EPOXY PAINTED

13

GEAR BOX

1

CAST IRON

14

FASTENERS

1

H.T. STEEL / SS
General Properties Of Polymers
Technical
Properties

Specific Gravity

Water
Absorption
(%)

Hardness
Rockwell

Tensile
Strength
Yield
PSI

Impact
Strength
Notched
ft. lb/in

Elongation
At Break

HDT
°C

Injection
Moulding
Temp. °C

Max Working
Temp °C

Normal Grade
Polypropylene

0.90-0.91

0.01-0.03

50

4400

1.5-2.5

200

90

200-300

80-85

Isotactic
Polypropylene

0.90

0.01

70

4800

2.2-2.7

200

142

200-300

120

PVDF

1.77-1.78

0.03

76-80

7000

2.0-4.0

50-250

168

200-300

-40 to +140

ETFE

1.70

0.007

75

6700

2.0

300

176

310-330

-100 to +160

FEP

2.15

0.004

60

3400

2.9

325

260

350-370

205

PFA

2.15

< 0.03

72

3600

1.2

300

305

350-370

260
Sr.No.

Items

Parameter

Type Of Check

Quantum

Acceptance Criteria

Reference

Record

A

Incoming Inspection

1

Raw Material

a) Intactness
b) Grade Confirmation
c) Physical Verification

Visual
Visual
Visual

5 bags/lot
5 bags/lot
5 bags/lot

No damage information on
packaging material
Grade Verification on bag
No damage to Package

Purchase order
Supplier's Challan

Inward inspection report
Supplier's Challan

2

Moulds

a) Physical
b) First Sample

Visual
Measure

First sample

As per drawing

As per drawing

Inward inspection report

3

Packaging Material

Physical

Visual

5 % per lot

No damage

Supplier's Challan purchase
followed

Supplier's Challan Inward
inspection report

B

Inprocess Inspection : Valves & Pipe Fittings

1

Moulding Operation

Dimension & Physical
Verification

Measure & Value

First sample 100%

Drawing, No deformities, No
surface porosity

Drawing

2

Machining

Dimension

Measure

100%

Drawing

Drawing

3

Assembly of Valves

Physical Verification
Dimension

Value Measure

100%

Proper within limits

Assembly drawing

Final inspection report

C

Final Inspection : Valves

1

Hydrotesting
1) Body testing

Leakage test

Visual Check

100%

No leakage

WPD0400

Final inspection report

2) Seat testing

Leakage test

Visual Check

100%

No leakage

WPD0400

2

PCD drilling check

Dimension

Dimension

As per sampling plan
inspection report

Within limits

WPD0300/Drawing

D

Packing

Packing of finished goods

Visual

100%

Intactness of package

Order register

Delivery challan / Invoice
THANE
Address

:

207, Orion Business Park,
Next to Cine Max, Kapurbawdi,
Ghodbunder Road,
Thane (W) - 400 607. INDIA.

Phone

:

+91 22 25896422, 2589 6524 /25

Fax

:

+ 91 22 2589 4221

Email

:

expsales@polyvalve.com
VADODARA
UNIT 1
Address

:

(An ISO 9001 : 2000 Certified)
988/14, GIDC, Makarpura,
Vadodara - 390 010. INDIA

Phone

:

+91-265-2630467, 32528833

Fax

:

+91-265-2630457

Address

:

748/4 GIDC, Makarpura,
Vadodara - 390 010.
INDIA

Phone

:

+91-265-2649248, 2632628

Fax

:

+91-265-2637379

UNIT 2
Thanks for Visit

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Ptfe lined ballvalves

  • 1. UNP Poly Valves Lined valves & Piping System www.ptfelinedvalvesindia.com
  • 2.       Total 25 Years of Experience in Valve Manufacturing Manufacturing with Special PFA Lining Material og 450 HP Grade Robust Design Facilitates for Long Life of Our Products Right Materials for Right Applications Exports to 30 + Countries across the world Excellent Quality at Competitive Pricing
  • 3.  UNP Polyvalves has established its honor in the valve manufacturing commercial enterprise and are anticipate as market leadership in this sphere.  With 25 years of experience, we have been capable to accomplish an amazing client base covering all sections of various commercial enterprise in India and around the world.  We are known for our fantastic quality valve products of various types which has set a niche in the industrial sphere.  Our valve solutions have been capable to satisfy the demands of our honored clients and have successfully been capable to get rid of the piping problems to a ample extent.  Since the precise inception of our company the catchword has been to transcend the customer satisfaction and the assorted needs of the industries which we were capable to accomplish by our absolute efforts and focused commitments by manufacturing optimum quality products.
  • 4.  As a prime valve manufacturing industry we have been successful in keeping up to the anticipated level of our clients.  Our self-assurance of quality, proactive client employment and punctual delivery of our substance have attained the desirable reliance and honor of our customer.  The absolute orbit of valves offers the reliability in the long run backed up by the selfassurance of having a complete valve design.  Our company is famed for the amended production and dependable valves which follow with the global standards.  Based on the interior review reports we assist our customers with the acceptable solutions.
  • 5.  PTFE lined ball valve  Fluorocarbon Lined Valves  FEP Lined Valves
  • 7. Material Specification NO. 1 DESCRIPTION BODY QTY. 2 MATERIAL CS/SS + PPH/PVDF/PFA/FEP LINED LINING THICKNESS: 3mm 2 BALL 1 CS/SS + PPH/PVDF/PFA/FEP LINED 3 STEM 1 CS/SS + PPH/PVDF/FEP/PFA LINED INTEGRAL PART OF BALL 4 HANDLE 1 MS EPOXY PAINTED 5 GLAND SEAL 1 PTFE 6 SEAT 2 PTFE 7 FASTENERS --- SS-304 / STEEL PLATED 8 GLAND COVER 1 CS / SS EPOXY PAINTED
  • 8. Properties Of Fluoropolymers and Fluorocarbon Resins Property Standards(ASTM) Units FEP PFA ETFE Special gravity D 792 - 2.5 2.5 1.7 Melting point DTA-E 168 °F 500 582 512 °C 260 305 267 Tensile strength - 73°F D 638 psi 3400 3600 6700 23 25 47 23°C Elongation,73°F/23°C D 638 % 325 300 300 Flex modulus - 73°F D 790 psi 90000 90000 170000 Mpa 586 586 1200 D D 56 D 60 D 75 2.02 2.1 2.6 V/mil 2000 >2000 1800 Hardness durometer D 2240 Dielectric constant 1MHZ D150 Dielectric strength short time 10mil 025mm D 149 kv/mm 80 80 70 Dissipation factor 1MHZ D 150 - 0.0007 0.0001 0.0007 Volume resistivity D 257 ohm/cm 10 10 10 Water absorption. 24hrs D 570 % <0.004 <0.003 <0.007 Weather resistance Florida Exposure Years unaffected 20 10 5 Limiting oxygen Index D 2863 % 93 95 30 Flame rating UL 94 - VO VO VO Impact strength - 73°F D 2863 ft-lb/in nobreak nobreak nobreak 23°C D 256 j/m -65°F ft-lb/in 2.9 1.2 2 -54°C j/m 154.8 64 106.8 Chemical Resistance Excellent in chemical service INERT TO ALMOST EVERY CHEMICAL
  • 10. Material Specification No. DESCRIPTION QTY. MATERIAL 1 BODY 2 CS/SS EPOXY PAINTED 2 SEAT 1 PTFE 3 DISC 1 SS INSERTED PHD/PVDF/PFA/FEP LINED 4 STEM 1 SS 304 INTEGRAL TO DISC 5 STEM SEAL – TOP & BOTTOM 2 PTFE 6 SEAL CUP – TOP & BOTTOM 2 PPH/PVDF/PFA/FEP 7 TEE BUSH – TOP & BOTTOM 1 SS 304 8 DISC SPRING – TOP & BOTTOM 2 50 Crv 4 9 THRUST WASHER – TOP & BOTTOM 2 SS 304 10 TJRIST COLLAR – TOP 2 STEEL / SS 11 ADJUSTABLE BOLTS 1 SS / STEEL PLATED 12 LOCK PLATE (FOR TOP SEAL) 1 MS. EPOXY PAINTED 13 GEAR BOX 1 CAST IRON 14 FASTENERS 1 H.T. STEEL / SS
  • 11. General Properties Of Polymers Technical Properties Specific Gravity Water Absorption (%) Hardness Rockwell Tensile Strength Yield PSI Impact Strength Notched ft. lb/in Elongation At Break HDT °C Injection Moulding Temp. °C Max Working Temp °C Normal Grade Polypropylene 0.90-0.91 0.01-0.03 50 4400 1.5-2.5 200 90 200-300 80-85 Isotactic Polypropylene 0.90 0.01 70 4800 2.2-2.7 200 142 200-300 120 PVDF 1.77-1.78 0.03 76-80 7000 2.0-4.0 50-250 168 200-300 -40 to +140 ETFE 1.70 0.007 75 6700 2.0 300 176 310-330 -100 to +160 FEP 2.15 0.004 60 3400 2.9 325 260 350-370 205 PFA 2.15 < 0.03 72 3600 1.2 300 305 350-370 260
  • 12. Sr.No. Items Parameter Type Of Check Quantum Acceptance Criteria Reference Record A Incoming Inspection 1 Raw Material a) Intactness b) Grade Confirmation c) Physical Verification Visual Visual Visual 5 bags/lot 5 bags/lot 5 bags/lot No damage information on packaging material Grade Verification on bag No damage to Package Purchase order Supplier's Challan Inward inspection report Supplier's Challan 2 Moulds a) Physical b) First Sample Visual Measure First sample As per drawing As per drawing Inward inspection report 3 Packaging Material Physical Visual 5 % per lot No damage Supplier's Challan purchase followed Supplier's Challan Inward inspection report B Inprocess Inspection : Valves & Pipe Fittings 1 Moulding Operation Dimension & Physical Verification Measure & Value First sample 100% Drawing, No deformities, No surface porosity Drawing 2 Machining Dimension Measure 100% Drawing Drawing 3 Assembly of Valves Physical Verification Dimension Value Measure 100% Proper within limits Assembly drawing Final inspection report C Final Inspection : Valves 1 Hydrotesting 1) Body testing Leakage test Visual Check 100% No leakage WPD0400 Final inspection report 2) Seat testing Leakage test Visual Check 100% No leakage WPD0400 2 PCD drilling check Dimension Dimension As per sampling plan inspection report Within limits WPD0300/Drawing D Packing Packing of finished goods Visual 100% Intactness of package Order register Delivery challan / Invoice
  • 13. THANE Address : 207, Orion Business Park, Next to Cine Max, Kapurbawdi, Ghodbunder Road, Thane (W) - 400 607. INDIA. Phone : +91 22 25896422, 2589 6524 /25 Fax : + 91 22 2589 4221 Email : expsales@polyvalve.com
  • 14. VADODARA UNIT 1 Address : (An ISO 9001 : 2000 Certified) 988/14, GIDC, Makarpura, Vadodara - 390 010. INDIA Phone : +91-265-2630467, 32528833 Fax : +91-265-2630457 Address : 748/4 GIDC, Makarpura, Vadodara - 390 010. INDIA Phone : +91-265-2649248, 2632628 Fax : +91-265-2637379 UNIT 2