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INDIRA GANDHI GOVT. ENGINEERING COLLEG
,SAGAR (M.P.)
SEMINAR ON: INDUSTRIAL SAFETY
GUIDED BY:
Prof. R.S.S. RAWAT
SUBMITTED TO:
Prof. S.K. SALUJA
SUBMITTED BY:
CHETAN YADAV
0601ME111018
1. INTRODUCTION
“Industrial safety is defined as policies and protections
put in place to ensure plant and factory worker protection
from hazards that could cause injury.”
“Industrial Accidents are caused by chemical,
mechanical, civil, electrical, or other process failures
due to accident, negligence or incompetence, in an
industrial plant which may spill over to the areas outside
the plant causing damage to life and property.”
• Electrical failure
• Cutting and
welding
• Open flame
• Poor
housekeeping
• Chemical
• Runaway
reaction.
1.1. CAUSES OF ACCIDENTS IN AN
INDUSTRY
• Loss of life / injuries
• Impact on livestock
• Damage to Flora/fauna
• Environmental Impact
• Financial losses to industry.
1.2 Major Consequences:
1.3. SOME EXAMPLES OF INDUSTRIAL
ACCIDENTGASOLENE TANK FIRE- South East Asia 2000
Bhopal Gas Tragedy
• Worst industrial disaster in history
• 2,000 people died on immediate
aftermath
• Another 13,000 died in next fifteen
years
• 10-15 persons dying every month
• 520,000 diagnosed chemicals in
blood causing different health
complications
• 120,000 people still suffering from
o Cancer
o Tuberculosis
o Partial or complete blindness,
o Post traumatic stress disorders,
o Menstrual irregularities
• Rise in spontaneous abortion and
1.4. ACCIDENT PREVENTATION
• Physical
Protection
• Educational
Protection
2.INDUSTRIAL SAFETY
MANAGEMENTSYSTEM“Safety management system” means a system which provides
safety management in an enterprise.
2.1.1 Safety policy
2.1.2 A structure to assure implementation of the
commitment to safety and health at work
2.1.3 Training to equip personnel with knowledge
to work safely and without risk to health
2.1.4 In-house safety rules to provide instruction
for achieving safety management objectives
2.1.5 A programme of inspection to identify hazardous conditions
and for the rectification of any such conditions at regular intervals.
2.1The elements of a safety management system
3.SAFETY ORGANIZATION:-
The organization of safety on the construction
site will be determined by the size of the
worksite Safety and health duties should be
specifically assigned to certain persons.
Safety organization and management must cover all aspects
of the employer’s or the contractor’s operations
4 MACHINERY AND EQUIPMENT SAFETY
5.1. Key principles of machinery and equipment safety
4.1.1.Mechanical hazards:
Hazard
• Rotating shafts, pullies, sprockets and
gears
• Hard surfaces moving together
Crushing
• Sharp edge – moving or
stationary
• Cable or hose connections
Risk
• Entanglement
• Crushing
• Cutting or
puncturing
• Slips, trips and
falls e.g. oil leaksRisk control of mechanical hazards
 Fences, barriers, guards and
interlocked gates separate people from
the hazardous action of machinery and
 CNC Lathe: Substituting a centre lathe with
a CNC lathe (Computer Numeric Control) is an
example of improved risk control of machinery
and equipment through improvement in design.
4.1.2. Non-mechanical hazards:
• Dust
• Explosive or flammable atmospheres
• Heat (radiated or conducted)
• High intensity light (laser,)
• Heavy metals (lead, cadmium)
• Steam
• Ionising radiation (x-rays, microwaves)
• Mist orfumes
Hazard Risk
• Noise
• Ignition sources
• Molten materials
• Chemicals
• Pressurised fluids and gases
• Electrical
Risk control of non-mechanical
hazards
Gloves.Ear muffs.
Particle half
face respirator.
Safety glasses.
Welding mask.
4.1.3.Access hazards
• installation or removal
– complete access from every area may be required, and involve
disconnection or connection of services such water, air, pipes,
installation of electrical cable to switch board, etc.
• operation
– access for set-up, operation and adjustment.
• maintenance, repair, cleaning, alteration or adaptation
– access to remote areas may be required.
Temporary mobile platform.
Risk control of access hazards
Mobile work platform with fall arrest harness.
5. SAFETY OF WORKER
6.1. Personal protective
equipment (PPE)
6.2. Eye & Foot
protection
6.3. Washing facilities
6.ROLL OF AN ENGINEER IN
INDUSTRIAL SAFETY
Safety engineers set up standards of safe speeds, safe plant
layout, safe methods of machine operation, and safe design of
the machine itself. They devise guards and other protective
equipment to be used in operations.
7. USE OF TECHNOLOGY IN SAFETY OF AN
INDUSTRY
 Optimized machine and system
Safety with just one scanner
 Small size, flexible
switched warning
fields and protective fields:
 Perfect vertical access contro
With “contour as reference“.
 Automated guided systems in highly
automated environments – the S300
as a reliable personnel protection
device in the direction of travel.
8. CONCLUSION:
8.1. SAFTEY RULES IN AN INDUSTRY:-
1 High-Risk Situations
2 Traffic
3 Body Mechanics and Tools
5 Protective Equipmen
4 Lifting Operations
6 Powered Systems
7 Work at Height
8 Change Management
Thank y

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Industrial safety.

  • 1. INDIRA GANDHI GOVT. ENGINEERING COLLEG ,SAGAR (M.P.) SEMINAR ON: INDUSTRIAL SAFETY GUIDED BY: Prof. R.S.S. RAWAT SUBMITTED TO: Prof. S.K. SALUJA SUBMITTED BY: CHETAN YADAV 0601ME111018
  • 2. 1. INTRODUCTION “Industrial safety is defined as policies and protections put in place to ensure plant and factory worker protection from hazards that could cause injury.” “Industrial Accidents are caused by chemical, mechanical, civil, electrical, or other process failures due to accident, negligence or incompetence, in an industrial plant which may spill over to the areas outside the plant causing damage to life and property.”
  • 3. • Electrical failure • Cutting and welding • Open flame • Poor housekeeping • Chemical • Runaway reaction. 1.1. CAUSES OF ACCIDENTS IN AN INDUSTRY • Loss of life / injuries • Impact on livestock • Damage to Flora/fauna • Environmental Impact • Financial losses to industry. 1.2 Major Consequences:
  • 4. 1.3. SOME EXAMPLES OF INDUSTRIAL ACCIDENTGASOLENE TANK FIRE- South East Asia 2000
  • 5. Bhopal Gas Tragedy • Worst industrial disaster in history • 2,000 people died on immediate aftermath • Another 13,000 died in next fifteen years • 10-15 persons dying every month • 520,000 diagnosed chemicals in blood causing different health complications • 120,000 people still suffering from o Cancer o Tuberculosis o Partial or complete blindness, o Post traumatic stress disorders, o Menstrual irregularities • Rise in spontaneous abortion and
  • 6. 1.4. ACCIDENT PREVENTATION • Physical Protection • Educational Protection
  • 7. 2.INDUSTRIAL SAFETY MANAGEMENTSYSTEM“Safety management system” means a system which provides safety management in an enterprise. 2.1.1 Safety policy 2.1.2 A structure to assure implementation of the commitment to safety and health at work 2.1.3 Training to equip personnel with knowledge to work safely and without risk to health 2.1.4 In-house safety rules to provide instruction for achieving safety management objectives 2.1.5 A programme of inspection to identify hazardous conditions and for the rectification of any such conditions at regular intervals. 2.1The elements of a safety management system
  • 8. 3.SAFETY ORGANIZATION:- The organization of safety on the construction site will be determined by the size of the worksite Safety and health duties should be specifically assigned to certain persons. Safety organization and management must cover all aspects of the employer’s or the contractor’s operations
  • 9. 4 MACHINERY AND EQUIPMENT SAFETY 5.1. Key principles of machinery and equipment safety 4.1.1.Mechanical hazards: Hazard • Rotating shafts, pullies, sprockets and gears • Hard surfaces moving together Crushing • Sharp edge – moving or stationary • Cable or hose connections Risk • Entanglement • Crushing • Cutting or puncturing • Slips, trips and falls e.g. oil leaksRisk control of mechanical hazards  Fences, barriers, guards and interlocked gates separate people from the hazardous action of machinery and  CNC Lathe: Substituting a centre lathe with a CNC lathe (Computer Numeric Control) is an example of improved risk control of machinery and equipment through improvement in design.
  • 10. 4.1.2. Non-mechanical hazards: • Dust • Explosive or flammable atmospheres • Heat (radiated or conducted) • High intensity light (laser,) • Heavy metals (lead, cadmium) • Steam • Ionising radiation (x-rays, microwaves) • Mist orfumes Hazard Risk • Noise • Ignition sources • Molten materials • Chemicals • Pressurised fluids and gases • Electrical Risk control of non-mechanical hazards Gloves.Ear muffs. Particle half face respirator. Safety glasses. Welding mask. 4.1.3.Access hazards • installation or removal – complete access from every area may be required, and involve disconnection or connection of services such water, air, pipes, installation of electrical cable to switch board, etc. • operation – access for set-up, operation and adjustment. • maintenance, repair, cleaning, alteration or adaptation – access to remote areas may be required.
  • 11. Temporary mobile platform. Risk control of access hazards Mobile work platform with fall arrest harness. 5. SAFETY OF WORKER 6.1. Personal protective equipment (PPE) 6.2. Eye & Foot protection 6.3. Washing facilities
  • 12. 6.ROLL OF AN ENGINEER IN INDUSTRIAL SAFETY Safety engineers set up standards of safe speeds, safe plant layout, safe methods of machine operation, and safe design of the machine itself. They devise guards and other protective equipment to be used in operations.
  • 13. 7. USE OF TECHNOLOGY IN SAFETY OF AN INDUSTRY  Optimized machine and system Safety with just one scanner  Small size, flexible switched warning fields and protective fields:  Perfect vertical access contro With “contour as reference“.  Automated guided systems in highly automated environments – the S300 as a reliable personnel protection device in the direction of travel.
  • 14. 8. CONCLUSION: 8.1. SAFTEY RULES IN AN INDUSTRY:- 1 High-Risk Situations 2 Traffic 3 Body Mechanics and Tools 5 Protective Equipmen 4 Lifting Operations 6 Powered Systems 7 Work at Height 8 Change Management