Prensoland has been manufacturing machinery for precast concrete production for 50 years. They produce vibro-presses and block laying machines in various sizes for high, medium, and low production outputs. The document describes their equipment and auxiliary machinery, including batching plants, and emphasizes their customization and technical support to meet client needs.
2. Company profile
For the last 50 years, PRENSOLAND has been manufacturing machinery and
equipments specially designed for the production of both precast and
prestressed concrete elements, such as blocks or paving stones and beams
or hollow core slabs.
More than 1.000 Customers all around the world using our machinery, value
its robust construction and easy operation, as well as its versatility and
profitability. Our constant research allows our machinery to be at the forefront
of new technology, constantly moving forward to meet the necessities of our
clients and to respond to the latest architectural trends.
www.prensoland.com
3. Range of products
Compacta plants, comprising of various models of static Vibro-presses as
well as Autocompacta block laying machines.
- Very high outputs vibro-presses:
• Block machine Compacta 6000 press
• Block machine Vibrocompacta press
- High outputs:
• Block machine Compacta Dynamic
- Medium outputs:
Block machine Compacta Dynamic S
Block machine Compacta 600
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4. Range of products
Auxiliary equipment:
-Transfer and finger car.
-Transversal gantry-type palletiser
-Elevator and lowerator for pallets
-Transportation car
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7. The process
Multiple combinations adapted to the special needs of each client,
and guaranteeing the best solution for each project
www.prensoland.com
8. The process
Multiple combinations adapted to the special needs of each client,
and guaranteeing the best solution for each project
www.prensoland.com
9. The process
Multiple combinations adapted to the special needs of each client,
and guaranteeing the best solution for each project
www.prensoland.com
10. The process
Multiple combinations adapted to the special needs of each client,
and guaranteeing the best solution for each project
www.prensoland.com
11. The process
Multiple combinations adapted to the special needs of each client,
and guaranteeing the best solution for each project
www.prensoland.com
12. Vibro Presses
i- CONTROL
This system incorporates the most innovative computerized, electronic and hydraulic
techniques to help the user in handling the installation. In particular, these include:
• A system browser with intuitive graphical menus to speed up the learning
process.
• Different user permissions for configuring the Press’s operating
parameters.
• A recipe file that offers the possibility to create and store manufacturing
parameters and files for each type of product in a user-friendly way.
• An intelligent manufacturing system that constantly monitors the press
parameters, performing or suggesting the adjustments needed to obtain
optimum performance.
• HPG hydraulics: The servo-valve technology allows maximum
manufacturing performance with the smoothest of movements.
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13. Vibro Presses
• Technical assistance system via internet.
• Possibility of connecting via an intranet in order to
control production, consumption, manufacturing time, etc.
VMI vibration system
Consisting of 4 eccentric rotors with direct transmission
using 4 motors. In this system, the frequency and the
amplitude can be set progressively and individually in
order to achieve the maximum compacting of the
concrete.
Cement consumption is thus reduced and a high
quality surface finish is obtained. During the
manufacturing process, the engines maintain a rate of
constant speed, reducing the power consumption. In
this way the moulds last longer and the noise level of
the Press is significantly reduced.
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14. Vibro Presses
CNC Control Systems
Incorporated in the top of the range Presses.
This technology synchronises all major
movements of the Press, in order to reduce
manufacturing times to a minimum.
The electronic control maintains a constant
response from the machine, regardless of
external factors such as temperature, load,
frictions, etc.
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15. Vibro Presses
Block machine Compacta 6000 press
- Block machine for the production of blocks, infill blocks, kerb stones, pavers and
other precast concrete elements.
- High output ( aprox. 35.000 blocks 20x20x40 cm
in 8 hours shift).
- Fully automated production system.
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16. Vibro Presses
Block machine Compacta 6000 press production
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29. Auxiliary Equipment
The COMPACTA circuits incorporate the most efficient equipments to
optimise the synchronising of the precast installation, ensuring a high
productivity and
maximum performance.
Transversal gantry-type palletiser
Transfer and finger car High performance. Lifting, travel and
(laser positioning) rotating movements controlled by CNC
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30. Auxiliary Equipment
Elevator and lowerator for pallets Transportation car
(Controlled via Blue-tooth)
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31. Batching Plants
Batching plants for the prefabricated concrete industry
- Different production capacity depending on Press or installed equipment.
-Planetary and double planetary mixers to achieve a perfectly homogenous concrete.
- Mixer discharge door can be hydraulic, pneumatic or manual, on request:
- Customized design adapted to the specific needs of each project
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