www.avermark.com
At Avermark, we have designed & developed our TIZONA series of CNC Chuckers, which are Cost-Effective, High-Productive, Occupies Less Floor Space, Low-maintenance, Latest CNC Controller and many more features.
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AVERMARK AUTOMATION PVT. LTD.
1.
2. INSPIRING PERFECTION
Avermark is one of the most dynamic growing company in CNC Machine Manufacturing
having productive designed machine and very good manufacturing & testing facilities and
FOR A NEW GENERATION OF MACHINING infrastructure. Our years of experience and expertise offer the finest machine tools in the
AVERMARK gives you what you need to produce even the most complex components on a industry. AVERMARK has the modern, modular machine portfolio and sophisticated
highly industrial scale. Optimized production, higher margins - we help you cut costs and engineering knowledge that enables us to deliver optimized systems solutions. We deliver
ensure profitability on a competitive market. We are here, at the most dynamic machine the most efficient automation solutions for volume production.
tool hub – Rajkot, to serve the best machines to the industry, worldwide.
It is our firm commitment to give you quality and value along with reliable service, today
and always.
3. TIZONA CNC Chucker Series is designed to turn various Chucking components with minimum cycle time. The basic Gang
Tooling process works adeptly without delaying the Turret retraction and indexing, thus it eliminates the unproductive non-
machining time. These machines are best suitable for precision components in mass production with optional integration of
Bar Feeder and Autoloader.
• Rigid Structure
CNC CHUCKER SERIES • 60 Degree True Slant Bed
• Precision & Heavier A2-6 Cartridge Type Spindle Unit
• Heavier L M Rails, Blocks & Ball Screws for Both Axes
• Linear Toolings with more X Axis Travel to Reduce Cycle Time
• Suitable for all Chucking Jobs
• Best Suitable for Automation Line
Structure Spindle Axes Gang Type Toolings Automation Energy Efficient
All castings are made from IS 25 Grade and The Precision Cartridge Spindle unit having Axes movement is on Precision Class The Tool Holders are directly mounted on As machine is suitable for individual use Controller having wide input supply range
Stress Relieved. The 60 Degree True Slant Super Precision Class Angular Contact heavier L M Guideways & Ball Screws. Ball T-Slots of Sub Plate. Maximum 6 Tools can and best suitable for Automation options (200-500V AC, 3ph, 50/60Hz) directly
construction of Bed is highly rigid to Spindle Bearings at Front and Double Row Screws are supported on precision class be accommodated with minimum interface for various jobs which is today's most connected to mains supply. No Need of
withstand cutting forces. It is mounted on Cylindrical Roller Bearing (Taper Bore) at preloaded Angular Contact Ball Bearings. which is totally dependent on the type of demanding requirement. The design of step down Transformer, so no Stray / I^2R
heavily ribbed Base for maximum rigidity Rear end. This combination ensures better Drive to the Balls Screws is directed by AC job. Linear Tool arrangement reduces the Tizona can easily accept various types of loss at the power circuit. Also with Unity
and performance. Heavier L M Guideways rigidity and performance. Bearings are Servo Motor with Flexible Coupling Tool changing time hence the total cycle Automation Lines for higher production. Power Factor of Drive System and use of
& Blocks are optimally spaced for both Grease packed for life. Spindle unit is fitted achieving positioning and repeatability time which lessen maintenance and saves The same design can be integrated with Synchronous Servo Motors, leads towards
axes. The 60 Degree True Slant angle of in the Headstock made from high grade accuracies. Auto Lubrication Unit energy as compared to Turrets. Auto Loaders, Bar Feeders, Pick & Place Energy Efficient equipment. Controller also
Bed facilitates easy flow of Coolant, Chip Cast Iron provided with fins for heat lubricates L M Guideways and Ball Screws. Robots, etc. It's the matter of the job's offers Power consumption monitor screen.
and clear view of the component, dissipation and mounted on the Base to demand with minimizing human input, but
operation and tool setup. withstand better cutting force. Tizona is ready for the upgrade.
4. TIZONA I 200
SPECIFICATION CHART
40 60 60
X +VE DIRECTION
TIZONA I TIZONA II
Interface Diagrams Spindle A2-4
Capacity Standard Features & Accessories:
• 3 Jaw power operated Chuck Ø135 / Ø200 mm
Chuck Size mm 135 200
• Hydraulic Power Pack with Accumulator
Max. Job swing ø100
Std. Turning Dia. mm 75 175 • Linear Motion Precision Guideways
X Stroke 300
• Centralised & Programmable Lubrication System
ø135
500
Max. Turning Dia.* mm 100 200 • Auto & Manual Coolant System
• Air Conditioned & Humidity Free Electrical Control
50
14H8 Max Turn Length* mm 150 250 Cabinet with Quality Devices
• Coolant Assembly with Chip tray
24
X -VE DIRECTION
Max. Job swing Dia. mm 200 300 • Axial Tool Holders – 2 Nos.
• Boring Tool Holders – 1 No.
11
25
80 60 25
Slant Angle Degree 60 60 • Instructions & Operating Manuals
Bar Capacity mm 22 38 Options:
Z Stroke 160
Spindle Power Torque Diagram Z -VE DIRECTION Z +VE DIRECTION
Headstock • Chip Conveyor
(For Tizona I – Side only, For Tizona II – Rear only)
Spindle Nose A24 A26 • Bar Feeder
80 9
• Bar Puller
70 8 Hole through Spindle mm 24 55 • Part Catcher
• Hydraulic Collet Chuck
7 Front Bearing Bore Dia. mm 70 90
60 • Hydraulic Hollow Chuck and Cylinder
6 • Auto Door
Torque in Nm
Power in kW
50 Spindle Speed Range RPM 50-4000 50-3000 • Auto Loader
5
40 • Tooling Solution
Spindle Power (Conti / 15 Min) kW 3.5/5.5 7.5/9
4
30
3 Continuous power of drive Axis
Intermitted power
20 CNC Controller:
2 Maximum power X-Axis Stroke mm 300 450
10
Continuous torque of drive The standard system supplied with Tizona Series machine is
1 Intermittend torque
Maximum torque Z-Axis Stroke mm 160 260 Rexroth IndraMotion MTX Micro from Germany with latest
0 0 technology and facilities.
0 900 1770 2670 3570 4470 5370 Feed Drive Nm 4 Nm 8 Nm
Spindle Speed (RPM)
L M Size mm 25 35
Rapid Rate mm/min 24000 24000
TIZONA II 200
Ball Screw Dia. & Pitch mm 25 x 10P 32 x 10P
40 60 60
Tooling (Gang Type)
X +VE DIRECTION
Tool Shank Square mm 20 25
Interface Diagrams
Spindle A2-6 Tool Shank Round mm 25 32
Accuracy (VDI 3441)
Max. Spindle Nose Runout mm 0.005 0.005
swing ø180
X Stroke 450
ø200
Positioning mm 0.010 0.010
600
• 8.4” Brilliant Color TFT Display
Max. Job
Repeatability mm 0.005 0.005
• Compact User Panel
90
14H8
General Machine Data • Integrated Electronic Handwheel
• Integrated Mechanical Switches for Cycle Start & Stop
24
Net Weight (Approx.) Kgs. 2000 3000 • Integrated Axes Pre-Selector Switch
X -VE DIRECTION
11
25
85 91 32 • Auto Referencing
Gross Weight (Approx.) Kgs. 2400 3500 • Direct connection to 200 - 500 V, 50 - 60 Hz
Spindle Power Torque Diagram supply without step down Transformer
Dimensions (LxWxH) Approx. mm 2100x1100x1700 2450x1300x2000 • Simultaneous 4 Axes Control
130 16 • USB Interface to run NC Programs, Backup & Restore
120 Z Stroke 260 * It is dependable on Job, Tool Setup & Clamping Device. • 64 MB CNC Memory
110
14 Z -VE DIRECTION Z +VE DIRECTION • G-Code compatibility
100 Note: • Integrated Tool Management up to 999 Tools
12
90
• As improvements are constantly made in our machines, the mentioned Speci?cations, Dimensions and Details are • Constant Surface Speed Control
• Oriented Spindle Stop
Torque in Nm
Power in kW
10 subject to change without prior notice and not binding on us.
80
70
• Accessories shown in photographs may not be part of Standard Accessories. • Inch / Metric switchable
8 • Various Cycles for Turning & Threading
60
• Rigid Tapping
50 6
Continuous power of drive • Self Diagnosis System
40
4
Intermitted power • Direct Drawing Dimension
30 Maximum power • Multiple Repetitive Cycles
Continuous torque of drive
20 • Pitch Error Compensation
2 Intermittend torque
10 Maximum torque • Backlash Compensation
0 0 • Tool Nose Radius compensation
0 900 1770 2670 3570 4470 5370
• AC Servo Spindle & Axes Motors
Spindle Speed (RPM)
