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ALCOHOL FERMENTATION




       PREPARED BY:PRACHI
       PATEL
       SEM:III
       SAURASHTRA UNIVERSITY
       RAJKOT
INDEX:
 INTRODUCTION
 PROCESS
 ORGANISMS USED
 SUBSTRET AND MEDIA
  COMPOSITION AND IDEAL
  CONDITION
 PRODUCT RECOVERY
 USES
 CONCLUSION
alcoholic fermentation, also
  referred to as, Ethanol
  fermentation, is a biological
  process in which sugars such as
  glucose, fructose, and sucrose are
  converted into cellular energy and
  thereby produce ethanol and carbon
  dioxide as metabolic waste
  products. Because yeasts perform
  this conversion in the absence of
  oxygen ethanol fermentation is
  classified as anaerobic.
Conversation Mechanism



            C6H12O6            C2H5OH + CO2

              180                92       88



            100 Kg           51.1 Kg      48.9 Kg




Theoretical Yield : 51.1%   Gay-Lussac Coefficient(1815)
C6H12O6    ====> 2(CH3CH2OH)        +    2(CO2) +       Energy
                                              (which is stored in
ATP)
 Sugar    ====>    Alcohol        + Carbon dioxide gas    + Energy
(Glucose)       (Ethyl alcohol)
Organisms used:
 Bacteria:
   Zymomonas mobilis
   Closteridium acetobutylicum
   Klebsiella pneumoniae
 Yeast
   Saccharomyces    cerevisiae
   Saccharomyces    carlsbergenesiae
   Saccharomyces    saki
   Saccharomyces    oviformis
   Candida utilis
   Mucur sp.
FERMANTABLE SUBSTRATE

   Sugary materials
   Starchy material
   Cellulosic materials
SUGARY MATERIALS:
Molasses
Suger cane
Sugar beet
Sweet potato
Sulfide waste
Weet sorgum
Whey
glucose
Succrose
Lactose
STARCHY MATERIALS

cereals:

 wheat,maize,barley,sorgum,corn,rice
Roots:
     potato,tropica
Mild products:
      wheat flour,corn feed
CELLULOSIC MATERIALS
Wood
Paper waste
Agricultural waste
Fermentation media
Nutrient   Raw material
Carbon     molasses, starch
Nitrogen   corn steep liquor, soybean
           meal, pure ammonia or
           ammonium salts, urea, nitrate
           salts, phosphate salts
Vitamins   biotin, yeast extract, beef
and growth extract, corn steep liquor,
factors    wheat germ meal
CONDITIONS FOR FERMENTATION

Carbon sources: pure sugar or crude
sugars/molasses (10-18%).
Nitrogen sources: Mostly available in
the form of ammonium sulphate.
Growth factors: can be provided in the
form of molasses.
pH: 4.8-5.0.
Temperature: 70-80 F. Temp. can be
controlled by cooling jacket.
CONTN……..

 Time: Depends on yeast strain.
        Usual time is between 30 to
 72hrs.

 Yield: 0.4 gallon of ethyl alcohol per
 one
        gallon of molasses. 90%
        carbohydrates can be
 converted in to alcohol.
FERMENTATION PROCESS CARRY
  OUT BY:
 batch fermentation
 Continuous fermentation
    continuous fermentation is used
  because of several advantages.
FERMENTATION
 Inoculums size:
         In range of 3% to 10% with an
  evrage about 4%
 Media:
         10 -18%. Concentrations
  greater than 20% are not employed as
  they could be detrimental to yeast.
PRODUCT RECOVERY

 Distillation is a separation process for a
  mixture of liquids or oils. It relies on
  differences in the boiling points of the
  component liquids to be separated.
 Alcohol can be obtained by distillation
  and column is known as rectified
  column.
 Can also be recovered by fractional
  distillation. Distillate contains 95.6%
  ethyl alcohol and 4.4% water.
BY-PRODUCTS
  Three byproducts generated
1. Carbon dioxide- used for production of
   dry ice and pure form used for
   preparation of soft drinks.
2. Yeast biomass- used for animal fodder
   because it contains high protein,
   vitamins etc.
3. Distillery effluents- used as a fertilizer
   and animal feed.
Ethanol Tolerance


Growth Tolerance           Production Tolerance


    Ethanol level                Ethanol level
      at which                     at which
   Growth ceases           Ethanol production ceases

    6-9% wt/vol              15% wt/vol or higher
USES:
 Fuels
  Some alcohols, mainly ethanol
  and methanol can be used as an alcohol
  fuel
 Preservative
 Solvents
 Alcohols have applications in industry
  and science as reagents or solvents
  ethanol can be used as a solvent in
  medical drugs, perfumes and vegetable
  essences such as vanilla
 Alcoholic beverages
 Antifreeze
 Antiseptics
 Ethanol can be used as
  an antiseptic to disinfect the skin.
CONCLUSION
  Thus alcohol production is an
   important fermentation because of
   following reasons:
1. Gives ethyl alcohol used for
   consumption as well as industrial
   purposes.
2. Gives byproducts like carbon dioxide,
   yeast biomass, fertilizer etc.
3. Gives effective utilization of agro-
   waste eg. Molasses, sulphite waste
   liquor etc.

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Alcohol fermentation

  • 1. ALCOHOL FERMENTATION PREPARED BY:PRACHI PATEL SEM:III SAURASHTRA UNIVERSITY RAJKOT
  • 2. INDEX:  INTRODUCTION  PROCESS  ORGANISMS USED  SUBSTRET AND MEDIA COMPOSITION AND IDEAL CONDITION  PRODUCT RECOVERY  USES  CONCLUSION
  • 3. alcoholic fermentation, also referred to as, Ethanol fermentation, is a biological process in which sugars such as glucose, fructose, and sucrose are converted into cellular energy and thereby produce ethanol and carbon dioxide as metabolic waste products. Because yeasts perform this conversion in the absence of oxygen ethanol fermentation is classified as anaerobic.
  • 4. Conversation Mechanism C6H12O6 C2H5OH + CO2 180 92 88 100 Kg 51.1 Kg 48.9 Kg Theoretical Yield : 51.1% Gay-Lussac Coefficient(1815)
  • 5. C6H12O6 ====> 2(CH3CH2OH) + 2(CO2) + Energy (which is stored in ATP) Sugar ====> Alcohol + Carbon dioxide gas + Energy (Glucose) (Ethyl alcohol)
  • 6. Organisms used:  Bacteria:  Zymomonas mobilis  Closteridium acetobutylicum  Klebsiella pneumoniae  Yeast  Saccharomyces cerevisiae  Saccharomyces carlsbergenesiae  Saccharomyces saki  Saccharomyces oviformis  Candida utilis  Mucur sp.
  • 7. FERMANTABLE SUBSTRATE  Sugary materials  Starchy material  Cellulosic materials
  • 8. SUGARY MATERIALS: Molasses Suger cane Sugar beet Sweet potato Sulfide waste Weet sorgum Whey glucose Succrose Lactose
  • 9. STARCHY MATERIALS cereals: wheat,maize,barley,sorgum,corn,rice Roots: potato,tropica Mild products: wheat flour,corn feed
  • 11. Fermentation media Nutrient Raw material Carbon molasses, starch Nitrogen corn steep liquor, soybean meal, pure ammonia or ammonium salts, urea, nitrate salts, phosphate salts Vitamins biotin, yeast extract, beef and growth extract, corn steep liquor, factors wheat germ meal
  • 12. CONDITIONS FOR FERMENTATION Carbon sources: pure sugar or crude sugars/molasses (10-18%). Nitrogen sources: Mostly available in the form of ammonium sulphate. Growth factors: can be provided in the form of molasses. pH: 4.8-5.0. Temperature: 70-80 F. Temp. can be controlled by cooling jacket.
  • 13. CONTN…….. Time: Depends on yeast strain. Usual time is between 30 to 72hrs. Yield: 0.4 gallon of ethyl alcohol per one gallon of molasses. 90% carbohydrates can be converted in to alcohol.
  • 14. FERMENTATION PROCESS CARRY OUT BY:  batch fermentation  Continuous fermentation continuous fermentation is used because of several advantages.
  • 15. FERMENTATION  Inoculums size: In range of 3% to 10% with an evrage about 4%  Media: 10 -18%. Concentrations greater than 20% are not employed as they could be detrimental to yeast.
  • 16. PRODUCT RECOVERY  Distillation is a separation process for a mixture of liquids or oils. It relies on differences in the boiling points of the component liquids to be separated.  Alcohol can be obtained by distillation and column is known as rectified column.  Can also be recovered by fractional distillation. Distillate contains 95.6% ethyl alcohol and 4.4% water.
  • 17.
  • 18. BY-PRODUCTS  Three byproducts generated 1. Carbon dioxide- used for production of dry ice and pure form used for preparation of soft drinks. 2. Yeast biomass- used for animal fodder because it contains high protein, vitamins etc. 3. Distillery effluents- used as a fertilizer and animal feed.
  • 19. Ethanol Tolerance Growth Tolerance Production Tolerance Ethanol level Ethanol level at which at which Growth ceases Ethanol production ceases 6-9% wt/vol 15% wt/vol or higher
  • 20. USES:  Fuels Some alcohols, mainly ethanol and methanol can be used as an alcohol fuel  Preservative  Solvents  Alcohols have applications in industry and science as reagents or solvents ethanol can be used as a solvent in medical drugs, perfumes and vegetable essences such as vanilla
  • 21.  Alcoholic beverages  Antifreeze  Antiseptics  Ethanol can be used as an antiseptic to disinfect the skin.
  • 22. CONCLUSION  Thus alcohol production is an important fermentation because of following reasons: 1. Gives ethyl alcohol used for consumption as well as industrial purposes. 2. Gives byproducts like carbon dioxide, yeast biomass, fertilizer etc. 3. Gives effective utilization of agro- waste eg. Molasses, sulphite waste liquor etc.