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Seminar on
Biomass
Presented by,
kale pratik dadaso
Department of Farm Power and Machinery,
Dr. A. S. College of Agril. Engg. and Tech.
M.P.K.V., Rahuri
 What is biomass.
 Densification of biomass.
 Biomass combustion technology.
 Gasifier technology.
 Types of gasifiers.
 Biogas technology.
 Types of biogas
 Fermentation technology.
 Biomass is any organic material that is
renewable over time.
 During the process of photosynthesis plants
use solar energy to convert carbon dioxide and
water into sugar and oxygen.
 Biomass absorbs carbon while it grows and
returns it into atomosphere when it is
consumed.
 Biomass can be converted into fuels through a
number of different processes including solid
fuel combustion, digestion, gasification, and
fermentation.
 Densification is the process of converting mass
of particle into compact product of high bulk
density.
 Briquetting is one of the compaction
technologies used for the densification of
biomass.
 Briquetting process includes collection of raw
material, preparation of raw material,
compaction, cooling and storage.
 Briquetting technologies are divided into three
parts, high pressure, medium pressure and low
pressure compaction technology.
 In high pressure briquetting the pressure
reaches more than 100 MPa. This type of
technology is used to compact the product
having high lignin content and
 The temperature rises to 200 – 250°C in this
process which sufficient to fuse the lignin
material which acts as binding material.
 In meduim pressure compaction machine
the pressure ranges 5 MPa to 100 MPa and
additional heat is needed to melt the lignin.
 The low pressure machine works at the
pressure less than 5 MPa and additional
binding material is needed.
 The process increases net calorific value of
the product
 The fuel is uniform in size and quality.
 The product is easy to transport and store.
 Helps to solve the problem of residue
disposal.
 The process helps to reduce deforestation
by providing substitute fuel for wood.
 The process reduces biodegradation of
residue.
 Biomass combustion is the process which
consist of consecutive homogenous and
heterogenous reaction.
 The main process steps are drying,
devolatilization, gasification, char
combustion, and gas-phase oxidation.
 Combustion produces following types of
pollutants-
1. Unburnt pollutants such as CO, unburnt
carbon, tar, soot,etc
2. Pollutant from complete combustion like
NO, NO2,CO2,H2O
3. Ash and other conatminants.
 The process to convert biomass solid raw
material into fuel gas or chemical feedstock
gas (syngas) is called gasification or
thermochemical gasification.
 In order to convert solid biomass into
inflammable gas, a substance to promote the
chemical reaction is necessary. This substance
is called the gasification agent, and mainly air
(N2, O2),oxygen (O2), H2O, or CO2 are applied
as an appropriate mixture.
 Air (only O2 reacts) and O2 heat by oxidation,
and increased O2 decreases the effective
amount of inflammable gas.
 Stage 1- Gasification process starts as auto-
thermal heating of the reaction mixture. The
necessary heat for this process is covered by
the initial oxidation exothermic reactions by
combustion of a part of the fuel.
 Stage 2- In the second - pyrolysis stage, being
passed through a bed of fuel at high
temperature pyrolyzes combustion gases.
Heavier biomass molecules distillate into
medium weight organic molecules and C02. In
this stage, tar and char are also produced.
 Stage 3- Initial products of combustion
carbon dioxide (CO2) and (H2O) are
reconverted by reduction reaction to carbon
monoxide (CO), hydrogen (H2) and methane
(CH4).
 These are the main combustible
components of producer gas.
Stages of gasification
 Design of gasifier depends upon type of
fuel used and whether gasifier is portable or
stationary.
 Gasifiers are classified according to how the
air blast introduced in the fuel column.
 The fixed bed gasifier has been the
traditional process used for gasification.
 The most commonly built gasifiers are as
follows- updraft gasifiers, downdraft
gasifiers, crossdraft gasifiers.
• In updraft gasifiers (also known as
counter-current), air enters from below
the grate and flows upwards, whereas
the fuel flows downwards.
• An updraft gasifier has distinctly
defined zones for partial combustion,
reduction, pyrolysis, and drying.
• The gas produced in the reduction
zone leaves the gasifier reactor
together with the products of pyrolysis
from the pyrolysis zone and steam
from the drying zone.
• The resulting combustible producer
gas is rich in hydrocarbons (tars) and,
therefore, has a higher calorific value,
• The downdraft (also known as co-current)
gasifier is the most common type of
gasifier.
• In downdraft gasifiers, the pyrolysis zone
is above the combustion zone and the
reduction zone is below the combustion
zone.
• Fuel is fed from the top. The flow of air
and gas is downwards (hence the name)
through the combustion and reduction
zones.
• A downdraft gasifier is so designed that
tar, which is produced in the pyrolysis
zone, travels through the combustion
zone, where it is broken down or burnt. As
a result, the mixture of gases in the exit
stream is relatively clean.
• It produces gas with low tar content, which
is suitable for gas engines.
• In a cross-draft gasifier, air enters
from one side of the gasifier
reactor and leaves from the other.
• Cross-draft gasifiers have a few
distinct advantages such as
compact construction and low
cleaning requirements.
• Also, cross-draft gasifiers do not
need a grate; the ash falls to the
bottom and does not come in the
way of normal operation.
 The gas from the gasifier burns completely;
it is clean, odourless and colourless.
 The gasifier is also environment friendly
equipment without any harmful emission.
 The producer gas can also be used to
replace diesel (upto 70-75 percent) in
standard diesel engine.
 Biogas is one of the most widely used alternative
sources for the production of renewable energy.
 It is result of decomposition of organic material by
large number of bacteria in absence of oxygen.
 This process of breaking down organic material in
absence of oxygen is known as anaerobic digestion.
 Biogas has a high calorific value and can be converted
into electricity and heat.
 The fermentation remains is called digest, which is a
completely odourless liquid material with high
agronomic value, with improved features compared
to the starting material.
 Small scale digesters-
◦ Fixed dome biogas plant
◦ Floating drum biogas plant
◦ Low cost polyethylene tube digester
◦ Balloon biogas plant
◦ Horizontal plant
◦ Earth pit plant
◦ Ferro-cement plant
 Horizontal plants
◦ Earth pit plants
◦ Ferro-cement plants.
 Industrial digester type
◦ Continuos plant
◦ Semi batch plants
 Dry fermentation plants
 Gasholder and digester constructed as
single unit.
 The digesters of such plants are completely
underground to maintain a perfect
environment for anaerobic fermentation.
 There are main two types of biogas plants
◦ Janata biogas plant.
◦ Deenbandhu biogas plant.
• Provision for inlet and
outlet is constructed in the
form of tanks
• Produced gas rises and is
collected inside the dome.
• As pressure increases it
pushes slurry down
subsequently causing rise
in slurry level of tank
• The pressure coming out
of the tank is variable in
nature.
• The volume of gas inside
the tank is equal to the
volume of slurry displaced
in inlet and outlet tank.
• It is constructed by joining
two spheres of different
diameters at their bases.
• Slurry is fed through
concrete pipe and digested
slurry is taken out from
tank.
• The outlet of digested
sluury from tank is kept
below the outlet of gas to
avoid the entry of slurry
through gas outlet.
• This type of plant costs 30-
45% less than janata and
KVIC biogas plants.
• This plant consist of
digestion pit for digestion
of material and gas holder
tank for collection of gas.
• There is partition wall in
the digester which divides
it into two equal parts.
• Inlet and outlet are
connected by two pipes.
• Gas holder drum is
constructed of mild steel
and it fits into digester
tank like stopper.
• When gas is formed it
floats freely on the slurry
and pressure is always
constant.
 Initial investment is low.
 It is suitable for rural areas.
 It can be locally generated and easily
distributed
 It helps to improve the sanitary condition
and helps to reduce the pollution.
 The byproduct is nitrogen rich manure
which can be used as advantage
 Reduces use of traditional fuels which helps
to reduce deforstation.
 Ethanol is produced from fermentation of
renewable raw material.
 Strachy material is first converted into sugar
and then sugars are converted into ethanol.
 The starch material is steamed for 1-2 hours at
2-3 atm pressure to gelatinize the starch.
 It is then cooled and equal amount of water
and 10%malt is added.
 When dextrin is formed the temperature is
gradually raised to 50°C. and dextrin is
converted into maltose and then into dextrose.
 Yeast is then added and fermentation is
allowed for couple of days
 The yeast converts sugar into ethanol and
then ethanol is sent through additional
distillation columns to increase the
concentration of ethanol.
biomass.pptx

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biomass.pptx

  • 1. Seminar on Biomass Presented by, kale pratik dadaso Department of Farm Power and Machinery, Dr. A. S. College of Agril. Engg. and Tech. M.P.K.V., Rahuri
  • 2.  What is biomass.  Densification of biomass.  Biomass combustion technology.  Gasifier technology.  Types of gasifiers.  Biogas technology.  Types of biogas  Fermentation technology.
  • 3.  Biomass is any organic material that is renewable over time.  During the process of photosynthesis plants use solar energy to convert carbon dioxide and water into sugar and oxygen.  Biomass absorbs carbon while it grows and returns it into atomosphere when it is consumed.  Biomass can be converted into fuels through a number of different processes including solid fuel combustion, digestion, gasification, and fermentation.
  • 4.
  • 5.  Densification is the process of converting mass of particle into compact product of high bulk density.  Briquetting is one of the compaction technologies used for the densification of biomass.  Briquetting process includes collection of raw material, preparation of raw material, compaction, cooling and storage.  Briquetting technologies are divided into three parts, high pressure, medium pressure and low pressure compaction technology.
  • 6.  In high pressure briquetting the pressure reaches more than 100 MPa. This type of technology is used to compact the product having high lignin content and  The temperature rises to 200 – 250°C in this process which sufficient to fuse the lignin material which acts as binding material.  In meduim pressure compaction machine the pressure ranges 5 MPa to 100 MPa and additional heat is needed to melt the lignin.  The low pressure machine works at the pressure less than 5 MPa and additional binding material is needed.
  • 7.
  • 8.  The process increases net calorific value of the product  The fuel is uniform in size and quality.  The product is easy to transport and store.  Helps to solve the problem of residue disposal.  The process helps to reduce deforestation by providing substitute fuel for wood.  The process reduces biodegradation of residue.
  • 9.  Biomass combustion is the process which consist of consecutive homogenous and heterogenous reaction.  The main process steps are drying, devolatilization, gasification, char combustion, and gas-phase oxidation.  Combustion produces following types of pollutants- 1. Unburnt pollutants such as CO, unburnt carbon, tar, soot,etc
  • 10. 2. Pollutant from complete combustion like NO, NO2,CO2,H2O 3. Ash and other conatminants.
  • 11.  The process to convert biomass solid raw material into fuel gas or chemical feedstock gas (syngas) is called gasification or thermochemical gasification.  In order to convert solid biomass into inflammable gas, a substance to promote the chemical reaction is necessary. This substance is called the gasification agent, and mainly air (N2, O2),oxygen (O2), H2O, or CO2 are applied as an appropriate mixture.  Air (only O2 reacts) and O2 heat by oxidation, and increased O2 decreases the effective amount of inflammable gas.
  • 12.  Stage 1- Gasification process starts as auto- thermal heating of the reaction mixture. The necessary heat for this process is covered by the initial oxidation exothermic reactions by combustion of a part of the fuel.  Stage 2- In the second - pyrolysis stage, being passed through a bed of fuel at high temperature pyrolyzes combustion gases. Heavier biomass molecules distillate into medium weight organic molecules and C02. In this stage, tar and char are also produced.
  • 13.  Stage 3- Initial products of combustion carbon dioxide (CO2) and (H2O) are reconverted by reduction reaction to carbon monoxide (CO), hydrogen (H2) and methane (CH4).  These are the main combustible components of producer gas.
  • 15.  Design of gasifier depends upon type of fuel used and whether gasifier is portable or stationary.  Gasifiers are classified according to how the air blast introduced in the fuel column.  The fixed bed gasifier has been the traditional process used for gasification.  The most commonly built gasifiers are as follows- updraft gasifiers, downdraft gasifiers, crossdraft gasifiers.
  • 16. • In updraft gasifiers (also known as counter-current), air enters from below the grate and flows upwards, whereas the fuel flows downwards. • An updraft gasifier has distinctly defined zones for partial combustion, reduction, pyrolysis, and drying. • The gas produced in the reduction zone leaves the gasifier reactor together with the products of pyrolysis from the pyrolysis zone and steam from the drying zone. • The resulting combustible producer gas is rich in hydrocarbons (tars) and, therefore, has a higher calorific value,
  • 17. • The downdraft (also known as co-current) gasifier is the most common type of gasifier. • In downdraft gasifiers, the pyrolysis zone is above the combustion zone and the reduction zone is below the combustion zone. • Fuel is fed from the top. The flow of air and gas is downwards (hence the name) through the combustion and reduction zones. • A downdraft gasifier is so designed that tar, which is produced in the pyrolysis zone, travels through the combustion zone, where it is broken down or burnt. As a result, the mixture of gases in the exit stream is relatively clean. • It produces gas with low tar content, which is suitable for gas engines.
  • 18. • In a cross-draft gasifier, air enters from one side of the gasifier reactor and leaves from the other. • Cross-draft gasifiers have a few distinct advantages such as compact construction and low cleaning requirements. • Also, cross-draft gasifiers do not need a grate; the ash falls to the bottom and does not come in the way of normal operation.
  • 19.  The gas from the gasifier burns completely; it is clean, odourless and colourless.  The gasifier is also environment friendly equipment without any harmful emission.  The producer gas can also be used to replace diesel (upto 70-75 percent) in standard diesel engine.
  • 20.  Biogas is one of the most widely used alternative sources for the production of renewable energy.  It is result of decomposition of organic material by large number of bacteria in absence of oxygen.  This process of breaking down organic material in absence of oxygen is known as anaerobic digestion.  Biogas has a high calorific value and can be converted into electricity and heat.  The fermentation remains is called digest, which is a completely odourless liquid material with high agronomic value, with improved features compared to the starting material.
  • 21.
  • 22.  Small scale digesters- ◦ Fixed dome biogas plant ◦ Floating drum biogas plant ◦ Low cost polyethylene tube digester ◦ Balloon biogas plant ◦ Horizontal plant ◦ Earth pit plant ◦ Ferro-cement plant  Horizontal plants ◦ Earth pit plants ◦ Ferro-cement plants.
  • 23.  Industrial digester type ◦ Continuos plant ◦ Semi batch plants  Dry fermentation plants
  • 24.  Gasholder and digester constructed as single unit.  The digesters of such plants are completely underground to maintain a perfect environment for anaerobic fermentation.  There are main two types of biogas plants ◦ Janata biogas plant. ◦ Deenbandhu biogas plant.
  • 25. • Provision for inlet and outlet is constructed in the form of tanks • Produced gas rises and is collected inside the dome. • As pressure increases it pushes slurry down subsequently causing rise in slurry level of tank • The pressure coming out of the tank is variable in nature. • The volume of gas inside the tank is equal to the volume of slurry displaced in inlet and outlet tank.
  • 26. • It is constructed by joining two spheres of different diameters at their bases. • Slurry is fed through concrete pipe and digested slurry is taken out from tank. • The outlet of digested sluury from tank is kept below the outlet of gas to avoid the entry of slurry through gas outlet. • This type of plant costs 30- 45% less than janata and KVIC biogas plants.
  • 27. • This plant consist of digestion pit for digestion of material and gas holder tank for collection of gas. • There is partition wall in the digester which divides it into two equal parts. • Inlet and outlet are connected by two pipes. • Gas holder drum is constructed of mild steel and it fits into digester tank like stopper. • When gas is formed it floats freely on the slurry and pressure is always constant.
  • 28.  Initial investment is low.  It is suitable for rural areas.  It can be locally generated and easily distributed  It helps to improve the sanitary condition and helps to reduce the pollution.  The byproduct is nitrogen rich manure which can be used as advantage  Reduces use of traditional fuels which helps to reduce deforstation.
  • 29.  Ethanol is produced from fermentation of renewable raw material.  Strachy material is first converted into sugar and then sugars are converted into ethanol.  The starch material is steamed for 1-2 hours at 2-3 atm pressure to gelatinize the starch.  It is then cooled and equal amount of water and 10%malt is added.  When dextrin is formed the temperature is gradually raised to 50°C. and dextrin is converted into maltose and then into dextrose.
  • 30.  Yeast is then added and fermentation is allowed for couple of days  The yeast converts sugar into ethanol and then ethanol is sent through additional distillation columns to increase the concentration of ethanol.