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LECTURE UNIT NO. 7
Fluid in Motion: The Energy Equation


Devices that transfer energy in the fluid
       1. Pumps – mechanically adds energy to the fluid
       2. Hydraulic motors or turbines – mechanically remove energy from the fluid
       3. Pipes, fittings, valves, filters and strainers – used to control the distribution, flow rate,
           pressure, and cleanliness of the fluid. These components inadvertently offer frictional resistance
           to flow and thus transfer some of the fluid’s pressure and kinetic energy into thermal energy
           (heat).


Comments on energy transfer devices and frictional losses
   1. Pumps – add pressure energy or kinetic energy to the fluid to shaft work.
   2. Hydraulic motors or turbines – remove pressure energy or kinetic energy from the fluid via shaft
       work.
   3. Pipes, fittings, valves, filters and strainers – transform elevation energy, pressure energy, and
       kinetic energy from one form to another and transform some of these energies into heat.


THE ENERGY EQUATION




For the Pump

        t s = td
       Qs = Qd




Assumptions:
       -   Perfectly insulated
       -   Isentropic Process or Reversible Adiabatic Process
       -   Constant Volume Pumping Process
Water or Hydraulic Power




Mass Density of Water


   1. If tW = tS = td is given, use steam tables




   2. If tW = tS = td is not given
              Use:     Standard mass density of water
                       ρw = 62.4 lb/ft3 = 1,000 kg/m3 = 8.33 lb/gal


Total Dynamic Head
Source: Suction Lift




                              TDH = potential head + velocity head + pressure head


Energy Equation
       From Law of Conservation of Energy


Source: Suction Lift


                                            [Ein = Eout]
              - PEs + KEs + Us + Wfs + WP = PEd + KEd + Ud + Wfd + (hfs + hp + hfd)
              Us, Ud = 0, since Internal energy is a function of temperature and knowing that t W = ts = td




                                          .    .    .
                                     But: Vs = Vd = VW
Mass of Water




Mass density of any working substance other than water




Pump Specific Speed
       RPM required by the impeller


Eng’g Units:




SI Units:




Pump Affinity Laws
1. Rate of discharge or rate of flow or volumetric flow rate
             Q = N D3 ρ a
   2. Total Dynamic head
             H = N2 D2 ρ b
   3. Water or hydraulic power
             P = N3 D5 ρ c


                      Where:       N = rotative speed
                                   D = impeller diameter
                                   ρ = mass density
                                   a, b ,c = constants




   A. Same Pumps (D1 = D2)
      1st Condition                               2nd Condition




Pump Efficiency




      -   Pump Efficiency




      -   Motor Efficiency




   a.) Solve for the new rate of discharge
b.) Solving for new total dynamic head




c.) Solving for new power input




B. Similar Pumps (N1 = N2)
   -   but with different impeller diameter
   1st Condition                              2nd Condition




a.) Solving for the rate of discharge




b.) Solving for the new total dynamic head
c.) Solving for the new power input




Single Impeller – Single Suction Centrifugal Pump




Single Impeller – Double Suction Centrifugal Pump




2 Pumps in Parallel
Multi-Stage Centrifugal Pump




Pumps in Series




Problems:
1. Water enters a pump through a 250 mm diameter pipe at 35 kPa. It leaves the pump at 140 kPa
       through a 150 mm diameter pipe. If the flow rate is 150 liters / sec. Compute:
           a. the velocity of discharge pipe
           b. the energy added by the pump
           c. the horsepower delivered to the water by the pump. Assume suction and discharge sides of
              pump are at the same elevation
   2. Water discharged through a nozzle having a diameter of the jet of 100 mm at a velocity of 60 m/s
       at a point 240 m below the reservoir. Compute
           a. the total head loss
           b. the horsepower produced by the jet
           c. the power lost in friction
   3. A d-c motor driven pump running at 100 rpm delivers 30 liters per sec. of water at 40 °C against a
       total pumping head of 27 meters with a pump efficiency of 60%. Barometric pressure is 758 mm
       Hg abs.
           a. What speed and capacity would result if the pump rpm were increased to produce a
              pumping head of 36 meters assuming no change in efficiency?
           b. Can 15 kW motor be used under conditions indicated by (a)
              Local gravitational acceleration is 9.72 m/s2.
   4. Water from a reservoir is pumped over a hill through a pipe 450 mm in diameter and pressure of
       1.0 kg/cm2 is maintained at the summit. Water discharge is 30 m above the reservoir. The quantity
       pumped is 0.5 m3/s. Frictional losses in the discharge and suction pipe and pump is equivalent to
       1.5 meters head loss. The speed of the pump is 800 rpm.
           a. What amount of energy must be furnished in the pump in kW?
           b. If the speed of the pump was increased to 1000 rpm, what are the values of discharge,
              head and power?
   5. Water from a reservoir is pumped over a hill through a pipe 900 mm in diameter and a pressure of
       1 kg/cm2 is maintained at the pipe discharge where the pipe is 85 meters from the pump center
       line. The pump have a positive suction head of 5 meters. Pumping rate of the pump at 1000 rpm is
       1.5 m3/s. Friction losses is equivalent to 3 meters of head loss.
           a. What amount of energy must be furnished by the pump in kW?
           b. If the speed of the pump is 1200 rpm, what are the new values of the discharge, head and
              power?
Turbines
Turbine is a rotary engine that converts the energy of a moving stream of water, steam, or gas into
mechanical energy.
The basic element in a turbine is a wheel or rotor with paddles, propellers, blades, or buckets
arranged on its circumference in such a fashion that the moving fluid exerts a tangential force that turns
the wheel and imparts energy to it.


Types:
           1. Impulse (Pelton) Turbine
                      Application: High head
                      Specific speed range: 2.5 to 7 rpm
                      Suitable for: 92 m – 1525 m
                      Efficiency: 82 – 92%

           2. Reaction (Francis) Turbine
                      Application: Medium head
                      Specific speed range: 20 to 100 rpm
                      Suitable for: 12 m – 305 m
                      Efficiency: 90 – 94%
3. Propeller (Kaplan) Turbine
                       Application: Low head
                       Specific speed range: 80 to 180 rpm
                       Suitable for: 3 m – 46 m
                       Efficiency: up to 93%



Design of Turbine wheel or Runner




                                                     D


                                                             n




                                                              v = Ø 2gHE

                     dj = jet diameter

            1. Diameter of Turbine wheel




            2. Turbine selection




Example:
        It is desired to develop a 3000 kW impulse turbine under an effective head of 280 m. The turbine efficiency is
87% velocity coefficient of the nozzle is 98%. What should be the diameter of the wheel and the probable speed of
rotation in rpm.

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007

  • 1. LECTURE UNIT NO. 7 Fluid in Motion: The Energy Equation Devices that transfer energy in the fluid 1. Pumps – mechanically adds energy to the fluid 2. Hydraulic motors or turbines – mechanically remove energy from the fluid 3. Pipes, fittings, valves, filters and strainers – used to control the distribution, flow rate, pressure, and cleanliness of the fluid. These components inadvertently offer frictional resistance to flow and thus transfer some of the fluid’s pressure and kinetic energy into thermal energy (heat). Comments on energy transfer devices and frictional losses 1. Pumps – add pressure energy or kinetic energy to the fluid to shaft work. 2. Hydraulic motors or turbines – remove pressure energy or kinetic energy from the fluid via shaft work. 3. Pipes, fittings, valves, filters and strainers – transform elevation energy, pressure energy, and kinetic energy from one form to another and transform some of these energies into heat. THE ENERGY EQUATION For the Pump t s = td Qs = Qd Assumptions: - Perfectly insulated - Isentropic Process or Reversible Adiabatic Process - Constant Volume Pumping Process
  • 2. Water or Hydraulic Power Mass Density of Water 1. If tW = tS = td is given, use steam tables 2. If tW = tS = td is not given Use: Standard mass density of water ρw = 62.4 lb/ft3 = 1,000 kg/m3 = 8.33 lb/gal Total Dynamic Head Source: Suction Lift TDH = potential head + velocity head + pressure head Energy Equation From Law of Conservation of Energy Source: Suction Lift [Ein = Eout] - PEs + KEs + Us + Wfs + WP = PEd + KEd + Ud + Wfd + (hfs + hp + hfd) Us, Ud = 0, since Internal energy is a function of temperature and knowing that t W = ts = td . . . But: Vs = Vd = VW
  • 3. Mass of Water Mass density of any working substance other than water Pump Specific Speed RPM required by the impeller Eng’g Units: SI Units: Pump Affinity Laws
  • 4. 1. Rate of discharge or rate of flow or volumetric flow rate Q = N D3 ρ a 2. Total Dynamic head H = N2 D2 ρ b 3. Water or hydraulic power P = N3 D5 ρ c Where: N = rotative speed D = impeller diameter ρ = mass density a, b ,c = constants A. Same Pumps (D1 = D2) 1st Condition 2nd Condition Pump Efficiency - Pump Efficiency - Motor Efficiency a.) Solve for the new rate of discharge
  • 5. b.) Solving for new total dynamic head c.) Solving for new power input B. Similar Pumps (N1 = N2) - but with different impeller diameter 1st Condition 2nd Condition a.) Solving for the rate of discharge b.) Solving for the new total dynamic head
  • 6. c.) Solving for the new power input Single Impeller – Single Suction Centrifugal Pump Single Impeller – Double Suction Centrifugal Pump 2 Pumps in Parallel
  • 8. 1. Water enters a pump through a 250 mm diameter pipe at 35 kPa. It leaves the pump at 140 kPa through a 150 mm diameter pipe. If the flow rate is 150 liters / sec. Compute: a. the velocity of discharge pipe b. the energy added by the pump c. the horsepower delivered to the water by the pump. Assume suction and discharge sides of pump are at the same elevation 2. Water discharged through a nozzle having a diameter of the jet of 100 mm at a velocity of 60 m/s at a point 240 m below the reservoir. Compute a. the total head loss b. the horsepower produced by the jet c. the power lost in friction 3. A d-c motor driven pump running at 100 rpm delivers 30 liters per sec. of water at 40 °C against a total pumping head of 27 meters with a pump efficiency of 60%. Barometric pressure is 758 mm Hg abs. a. What speed and capacity would result if the pump rpm were increased to produce a pumping head of 36 meters assuming no change in efficiency? b. Can 15 kW motor be used under conditions indicated by (a) Local gravitational acceleration is 9.72 m/s2. 4. Water from a reservoir is pumped over a hill through a pipe 450 mm in diameter and pressure of 1.0 kg/cm2 is maintained at the summit. Water discharge is 30 m above the reservoir. The quantity pumped is 0.5 m3/s. Frictional losses in the discharge and suction pipe and pump is equivalent to 1.5 meters head loss. The speed of the pump is 800 rpm. a. What amount of energy must be furnished in the pump in kW? b. If the speed of the pump was increased to 1000 rpm, what are the values of discharge, head and power? 5. Water from a reservoir is pumped over a hill through a pipe 900 mm in diameter and a pressure of 1 kg/cm2 is maintained at the pipe discharge where the pipe is 85 meters from the pump center line. The pump have a positive suction head of 5 meters. Pumping rate of the pump at 1000 rpm is 1.5 m3/s. Friction losses is equivalent to 3 meters of head loss. a. What amount of energy must be furnished by the pump in kW? b. If the speed of the pump is 1200 rpm, what are the new values of the discharge, head and power? Turbines Turbine is a rotary engine that converts the energy of a moving stream of water, steam, or gas into mechanical energy. The basic element in a turbine is a wheel or rotor with paddles, propellers, blades, or buckets arranged on its circumference in such a fashion that the moving fluid exerts a tangential force that turns the wheel and imparts energy to it. Types: 1. Impulse (Pelton) Turbine Application: High head Specific speed range: 2.5 to 7 rpm Suitable for: 92 m – 1525 m Efficiency: 82 – 92% 2. Reaction (Francis) Turbine Application: Medium head Specific speed range: 20 to 100 rpm Suitable for: 12 m – 305 m Efficiency: 90 – 94%
  • 9. 3. Propeller (Kaplan) Turbine Application: Low head Specific speed range: 80 to 180 rpm Suitable for: 3 m – 46 m Efficiency: up to 93% Design of Turbine wheel or Runner D n v = Ø 2gHE dj = jet diameter 1. Diameter of Turbine wheel 2. Turbine selection Example: It is desired to develop a 3000 kW impulse turbine under an effective head of 280 m. The turbine efficiency is 87% velocity coefficient of the nozzle is 98%. What should be the diameter of the wheel and the probable speed of rotation in rpm.