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Industrial Bases
Ammonia and Sodium Hydroxide
Ammonia: Introduction
 Compound of nitrogen and hydrogen with a formula of
  NH3

 Ammonia is found in trace quantities in the
  atmosphere, being produced from the putrefaction
  (decay process) of nitrogenous animals and vegetable
  matters

 one of the most highly produced inorganic chemicals
Ammonia: Reactions and Equilibrium
 The commercial production of ammonia by the
  direct combination of nitrogen and hydrogen is an
  example of equilibrium in the gaseous state
 Low temperatures is better because more
  ammonia is obtained at equilibrium
 While a low temperature favors a high equilibrium
  yield of ammonia, it also dictates that a long time
  will be required to obtain the yield
Ammonia: Rate and Catalysis of the Reaction
 A great asset in the production of ammonia is a catalyst
  which speeds the reaction between nitrogen and hydrogen
 Early in this century, a German academic chemist, Fritz
  Haber, and an industrial colleague, Carl Bosch, found that a
  mixture of Fe2O3 and Fe3O4 catalyzes this reaction at
  temperatures in the range of 400 degree Celsius to 600
  degree Celsius
 The Haber- Bosch process continues to be the most
  common method for making ammonia. The nitrogen is
  obtained from liquefied air, and the hydrogen is usually from
  natural gas decomposed by heating.
Ammonia: Manufacturing Procedures
 Ammonia is produced in a process known as the Haber
  process, in which nitrogen and hydrogen react in the
  presence of an iron catalyst to form ammonia
 The hydrogen is formed by reacting natural gas and
  steam at high temperatures and the nitrogen is
  supplied from the air
 Other gases (such as water and carbon dioxide) are
  removed from the gas stream and the nitrogen and
  hydrogen passed over an iron catalyst at high
  temperature and pressure to form the ammonia.
Ammonia: Uses and Economics
 Used in the production of liquid fertilizer solutions
  which consist of ammonia, ammonium nitrate, urea and
  aqua ammonia. It is also used by the fertilizer industry
  to produce ammonium and nitrate salt

 Dissociated ammonia is used in such metal treating
  operation as nitriding, carbonitriding, bright annealing,
  furnace brazing, sintering, sodium hydride descaling,
  atomic hydrogen welding and other applications where
  protective atmospheres are required
Ammonia: Uses and Economics
 Used in manufacture of nitric acid; certain alkalies such
  as soda ash; dyes; pharmaceuticals such as sulfa
  drugs, vitamins and cosmetics; synthetic textile fibers
  such as nylon, rayon and acrylics; and for the
  manufacture of certain plastics such as phenolics and
  polyurethanes.

 Ammonia is used as the developing agent in
  photochemical processes such as white printing, blue
  printing and in the diazo duplication process.
Ammonia: Uses and Economics
 Weak ammonia solutions are also widely used as
  commercial and household cleaners and detergents

 Used in the rubber industry for the stabilization of natural
  and synthetic latex to prevent premature coagulation

 The decomposition of ammonia serves as a source of
  hydrogen for some fuel cell and other applications

 Pulp and paper industry uses ammonia for pulping wood
  and as a casein dispersant in the coating of paper
Sodium Hydroxide(Lye, caustic soda)
Physical Properties
•Appearance: A white crystalline    •Boiling point: 1390C (2534F)
 substance (solid)
                                    •Melting point: 318C (604F)
•Smell: Odourless
                                    •Density: 2.13g/cm^3
•Transparent: Only in liquid form
                                    •Flammable: No
•Poisonous: Yes
 (causes burns when inhaled)

•Molecular Weight: 39.997g/mol
Chemical Properties

•Acidity: 13-14 pH (basic)            •Solubility in Water: 1110g/L (20C)

•Basic Type: Caustic Metallic Base    •Soluble: in water, acids and alcohol


•Corrosive: High

•Reactivity: Medium

•Hygroscopic: Yes
(absorbs CO2 and moisture from air)
Neutralization
•The hydroxide ion makes sodium         •Sodium hydroxide reacting with an acid
hydroxide a very strong base which      will generally result in a neutralisation
react with any acid which will          process
neutralise each other.
                                        •For instance, sodium hydroxide reacts
•In general, neutralisation reactions   with hydrochloride acid:
can be represented as follows in an     NaOH(aq) + HCl(aq) → NaCl(aq) + H2O(l)
ionic equation:
OH−(aq) + H+(aq) → H2O(l)
Manufacture
The major method for producing sodium hydroxide is
electrolysis of concentrated brine (sodium chloride solution)
produces chloride gas, hydrogen gas and sodium hydroxide.

2NaCl(aq) + 2H2O(l) -----> H2(g) + Cl2(g) + 2NaOH(aq)

At the anode (positive electrode), the chloride ions (Cl-) are
oxidised to chloride gas (Cl2(g)). At the cathode (negative
electrode), the sodium ions (Na+) and water (H2O(l)) are
reduced to hydrogen gas (H2(g)) and sodium hydroxide
(NaOH(aq)).
At the anode, titanium is the metal and
The mercury cell process   chloride ions are oxidised to chloride
(Castner-Kellner)          gas:
                           2Cl-(aq) -----> Cl2(g) + 2e-

                           At the cathode, mercury is flowing
                           along the bottom of the cell. Sodium
                           ions are reduced to sodium metal:
                           Na+(aq) + e- -----> Na(s)

                           An amalgam is formed when sodium
                           metal dissolves in the liquid mercury
                           and it is removed to the decomposer.
                           The amalgam then reacts with water to
                           form sodium hydroxide, hydrogen gas
                           and mercury:
                           2Na/Hg(l) + 2H2O(l) -----> 2NaOH(aq) +
                           H2(g) + 2Hg(l)
The saturated brine flows
                                through the diaphragm and into
Nelson diaphragm cell process   the cathode compartment.

                                 At the anode, carbon or
                                titanium coated with Ru-Ti, the
                                chlorine ions are oxidized.
                                 At the cathode, steel mesh,
                                hydrogen gas and hydroxide are
                                produced:
                                 2H2O(l) + 2e -----> H2(g) + 2OH-(aq)

                                The diaphragm allows the
                                sodium ions to migrate across it
                                and to combine with hydroxide,
                                forming sodium hydroxide:
                                 2H2O(l) + 2Cl-(aq) + 2Na+(aq) ----->
                                2NaOH(aq) + H2(g) + Cl2(g)

                                Solid sodium hydroxide can be
                                crystallised out.
Membrane cell process   At the anode, titanium is the metal.

                        At the cathode the metal is nickel
                        and water is reduced:
                        2H2O(l) + 2e -----> H2(g) + 2OH-(aq)

                        Sodium ions migrate across the
                        membrane and combine with
                        hydroxide to form sodium
                        hydroxide in the cathode
                        compartment:

                        2H2O(l) + 2Cl-(aq) + 2Na+(aq) ----->
                        2NaOH(aq) + H2(g) + Cl2(g)
Soap making:

The common fats, triglyceride esters
react with sodium hydroxide to form
glycerol and the sodium salt of the
fatty acid which is soap.

The reaction between a strong base
and a fat is called ‘saponification’,
can be presented by the equation



         The equation can be simplified to:
         C18H36O2 + NaOH -> alcohol + salt of the carboxylic acid (soap)
Cleaning agent:
•Sodium hydroxide is usually added to    •The industrial oil does not
hot water and then can be used to        react easily, so it needs energy
dissolve fat, grease, oil and protein    to break it up to react.
based deposits.
                                         •The hot water provides the
•Sodium hydroxide solution is widely     energy required to make the
used in cleaning the oil which is used   sodium hydroxide work
in making metal products.                efficiently.

•Compared to CFC
(chlorofluorocarbon, a powerful
substance to clean the oil), it does
not pollute the environment.
Aluminum production:
•Aluminium ore is usually contained in
the mineral bauxite that is a mixture
of hydrated aluminium oxides Al2O3
and hydrated iron oxides, Fe2O3.

•In aluminum refining, sodium
hydroxide will only react with
aluminium oxide and form sodium
                                         The ionic equation will be:
aluminates (red mud), NaAl(OH)4
                                         Al2O3(s) + 2 OH−(aq) + 3 H2O(l) → 2
                                         [Al(OH)4] (aq)−
•After that, aluminum oxide will
precipitate then be washed and
                                         The equation with NaOH:
heated to form pure aluminum.
                                         Al2O3(s) + 3H2O(l) + 2NaOH(aq) ----->
                                         2NaAl(OH)4(aq)
Paper pulp industry:
•In the process of paper making, there
are two main parts: pulping and
papermaking.

•There are always some excess chemicals
used to pulp the paper, sodium
hydroxide will help regenerate these
chemicals to reduce the cost.

•Because of the corrosive property of
sodium hydroxide, it will also be added
to the process of bleaching to increasing
the efficiency.

•It also has a function of PH control. PH
stays at around 8 where the hypochlorite
bleach works the most efficiently.
Environmental and health issues
•  Sodium hydroxide can cause          •In the atmosphere, sodium
   severe burns and damage to any      hydroxide can dissolve in water
   tissues of the body, because of:    vapour and form aerosols or
1. The reaction of sodium hydroxide    mists which are very corrosive.
   with moisture generates heat
   and causes thermal burns
   (exothermic reaction).              •Due to the neutralization of
2. The reaction of sodium hydroxide    pH, sodium hydroxide allows
   with organic molecules results in   specific plants to grow more
   chemical burns.                     efficiently by adjusting the
                                       balance of nutrients

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Industrial bases

  • 1. Industrial Bases Ammonia and Sodium Hydroxide
  • 2. Ammonia: Introduction  Compound of nitrogen and hydrogen with a formula of NH3  Ammonia is found in trace quantities in the atmosphere, being produced from the putrefaction (decay process) of nitrogenous animals and vegetable matters  one of the most highly produced inorganic chemicals
  • 3. Ammonia: Reactions and Equilibrium  The commercial production of ammonia by the direct combination of nitrogen and hydrogen is an example of equilibrium in the gaseous state  Low temperatures is better because more ammonia is obtained at equilibrium  While a low temperature favors a high equilibrium yield of ammonia, it also dictates that a long time will be required to obtain the yield
  • 4. Ammonia: Rate and Catalysis of the Reaction  A great asset in the production of ammonia is a catalyst which speeds the reaction between nitrogen and hydrogen  Early in this century, a German academic chemist, Fritz Haber, and an industrial colleague, Carl Bosch, found that a mixture of Fe2O3 and Fe3O4 catalyzes this reaction at temperatures in the range of 400 degree Celsius to 600 degree Celsius  The Haber- Bosch process continues to be the most common method for making ammonia. The nitrogen is obtained from liquefied air, and the hydrogen is usually from natural gas decomposed by heating.
  • 5. Ammonia: Manufacturing Procedures  Ammonia is produced in a process known as the Haber process, in which nitrogen and hydrogen react in the presence of an iron catalyst to form ammonia  The hydrogen is formed by reacting natural gas and steam at high temperatures and the nitrogen is supplied from the air  Other gases (such as water and carbon dioxide) are removed from the gas stream and the nitrogen and hydrogen passed over an iron catalyst at high temperature and pressure to form the ammonia.
  • 6. Ammonia: Uses and Economics  Used in the production of liquid fertilizer solutions which consist of ammonia, ammonium nitrate, urea and aqua ammonia. It is also used by the fertilizer industry to produce ammonium and nitrate salt  Dissociated ammonia is used in such metal treating operation as nitriding, carbonitriding, bright annealing, furnace brazing, sintering, sodium hydride descaling, atomic hydrogen welding and other applications where protective atmospheres are required
  • 7. Ammonia: Uses and Economics  Used in manufacture of nitric acid; certain alkalies such as soda ash; dyes; pharmaceuticals such as sulfa drugs, vitamins and cosmetics; synthetic textile fibers such as nylon, rayon and acrylics; and for the manufacture of certain plastics such as phenolics and polyurethanes.  Ammonia is used as the developing agent in photochemical processes such as white printing, blue printing and in the diazo duplication process.
  • 8. Ammonia: Uses and Economics  Weak ammonia solutions are also widely used as commercial and household cleaners and detergents  Used in the rubber industry for the stabilization of natural and synthetic latex to prevent premature coagulation  The decomposition of ammonia serves as a source of hydrogen for some fuel cell and other applications  Pulp and paper industry uses ammonia for pulping wood and as a casein dispersant in the coating of paper
  • 10. Physical Properties •Appearance: A white crystalline •Boiling point: 1390C (2534F) substance (solid) •Melting point: 318C (604F) •Smell: Odourless •Density: 2.13g/cm^3 •Transparent: Only in liquid form •Flammable: No •Poisonous: Yes (causes burns when inhaled) •Molecular Weight: 39.997g/mol
  • 11. Chemical Properties •Acidity: 13-14 pH (basic) •Solubility in Water: 1110g/L (20C) •Basic Type: Caustic Metallic Base •Soluble: in water, acids and alcohol •Corrosive: High •Reactivity: Medium •Hygroscopic: Yes (absorbs CO2 and moisture from air)
  • 12. Neutralization •The hydroxide ion makes sodium •Sodium hydroxide reacting with an acid hydroxide a very strong base which will generally result in a neutralisation react with any acid which will process neutralise each other. •For instance, sodium hydroxide reacts •In general, neutralisation reactions with hydrochloride acid: can be represented as follows in an NaOH(aq) + HCl(aq) → NaCl(aq) + H2O(l) ionic equation: OH−(aq) + H+(aq) → H2O(l)
  • 13. Manufacture The major method for producing sodium hydroxide is electrolysis of concentrated brine (sodium chloride solution) produces chloride gas, hydrogen gas and sodium hydroxide. 2NaCl(aq) + 2H2O(l) -----> H2(g) + Cl2(g) + 2NaOH(aq) At the anode (positive electrode), the chloride ions (Cl-) are oxidised to chloride gas (Cl2(g)). At the cathode (negative electrode), the sodium ions (Na+) and water (H2O(l)) are reduced to hydrogen gas (H2(g)) and sodium hydroxide (NaOH(aq)).
  • 14. At the anode, titanium is the metal and The mercury cell process chloride ions are oxidised to chloride (Castner-Kellner) gas: 2Cl-(aq) -----> Cl2(g) + 2e- At the cathode, mercury is flowing along the bottom of the cell. Sodium ions are reduced to sodium metal: Na+(aq) + e- -----> Na(s) An amalgam is formed when sodium metal dissolves in the liquid mercury and it is removed to the decomposer. The amalgam then reacts with water to form sodium hydroxide, hydrogen gas and mercury: 2Na/Hg(l) + 2H2O(l) -----> 2NaOH(aq) + H2(g) + 2Hg(l)
  • 15. The saturated brine flows through the diaphragm and into Nelson diaphragm cell process the cathode compartment. At the anode, carbon or titanium coated with Ru-Ti, the chlorine ions are oxidized. At the cathode, steel mesh, hydrogen gas and hydroxide are produced: 2H2O(l) + 2e -----> H2(g) + 2OH-(aq) The diaphragm allows the sodium ions to migrate across it and to combine with hydroxide, forming sodium hydroxide: 2H2O(l) + 2Cl-(aq) + 2Na+(aq) -----> 2NaOH(aq) + H2(g) + Cl2(g) Solid sodium hydroxide can be crystallised out.
  • 16. Membrane cell process At the anode, titanium is the metal. At the cathode the metal is nickel and water is reduced: 2H2O(l) + 2e -----> H2(g) + 2OH-(aq) Sodium ions migrate across the membrane and combine with hydroxide to form sodium hydroxide in the cathode compartment: 2H2O(l) + 2Cl-(aq) + 2Na+(aq) -----> 2NaOH(aq) + H2(g) + Cl2(g)
  • 17. Soap making: The common fats, triglyceride esters react with sodium hydroxide to form glycerol and the sodium salt of the fatty acid which is soap. The reaction between a strong base and a fat is called ‘saponification’, can be presented by the equation The equation can be simplified to: C18H36O2 + NaOH -> alcohol + salt of the carboxylic acid (soap)
  • 18. Cleaning agent: •Sodium hydroxide is usually added to •The industrial oil does not hot water and then can be used to react easily, so it needs energy dissolve fat, grease, oil and protein to break it up to react. based deposits. •The hot water provides the •Sodium hydroxide solution is widely energy required to make the used in cleaning the oil which is used sodium hydroxide work in making metal products. efficiently. •Compared to CFC (chlorofluorocarbon, a powerful substance to clean the oil), it does not pollute the environment.
  • 19. Aluminum production: •Aluminium ore is usually contained in the mineral bauxite that is a mixture of hydrated aluminium oxides Al2O3 and hydrated iron oxides, Fe2O3. •In aluminum refining, sodium hydroxide will only react with aluminium oxide and form sodium The ionic equation will be: aluminates (red mud), NaAl(OH)4 Al2O3(s) + 2 OH−(aq) + 3 H2O(l) → 2 [Al(OH)4] (aq)− •After that, aluminum oxide will precipitate then be washed and The equation with NaOH: heated to form pure aluminum. Al2O3(s) + 3H2O(l) + 2NaOH(aq) -----> 2NaAl(OH)4(aq)
  • 20. Paper pulp industry: •In the process of paper making, there are two main parts: pulping and papermaking. •There are always some excess chemicals used to pulp the paper, sodium hydroxide will help regenerate these chemicals to reduce the cost. •Because of the corrosive property of sodium hydroxide, it will also be added to the process of bleaching to increasing the efficiency. •It also has a function of PH control. PH stays at around 8 where the hypochlorite bleach works the most efficiently.
  • 21. Environmental and health issues • Sodium hydroxide can cause •In the atmosphere, sodium severe burns and damage to any hydroxide can dissolve in water tissues of the body, because of: vapour and form aerosols or 1. The reaction of sodium hydroxide mists which are very corrosive. with moisture generates heat and causes thermal burns (exothermic reaction). •Due to the neutralization of 2. The reaction of sodium hydroxide pH, sodium hydroxide allows with organic molecules results in specific plants to grow more chemical burns. efficiently by adjusting the balance of nutrients