Take a look at what Panel Built has to offer you

1. Why Modular?
Good Question.
The trend to purchase and utilize
modular building systems is increasing
with no end in sight and for good
reason. By pre-engineering, designing,
and prefabricating in an automated
controlled environment, we are able
to provide you greater value over
conventional construction methods.
How can modular,
prefabricated buildings
produce greater value?
• Controlled factory environment
– no on-site weather problems,
vandalism, theft, or set-up time.
• Purchasing power – bulk buying
and pre-inspection of material by
trained personnel.
•Trained production workers –
more efficient than mobile and
untrained field construction workers.
•Quality control – Inspection for
pre-established tolerances and
quality standards.
•Organized production labor –
Set-up time is minimized, limiting
sub-contractor coordination.
•Engineering and designs –
produced with standards that are
set forth prior to starting production.
•Value adding designs –
standardized for the most
economical solutions and fast
production process.
What advantages does modular hold over conventional construction methods?
Pre-designed.
Pre-engineered.
Complete detailing package: including
specifications and all components
necessary to place order at no charge.
Quality inspected and approved
materials. Volume purchasing power for
lower cost.
Prefabricated to minimize an
interruption of production. (Less
Time—Less Mess–Less Noise)
Easily expandable system manufactured
to match in appearance and to accept
additions.
Relocatable by fork-lift or crane–
Disassemble and reassemble—Never
lose capital investment.
Longer lifetime of material such as steel,
aluminum, etc., for more exact fits and
tolerances.
7 year tax depreciation.
Single source.
Interchangeable panels, doors,
windows and other parts.
Fast, easy and cost effective installation.
Requires architectural time and expenditure.
Requires engineering time and expenditure.
Bid packages or a professional spec writer
is time consuming and costly–A poorly com-
municated project could be a disaster.
Building materials and quality vary day to
day. Increased costs due to numerous trips
or additional orders for building supplies.
Interrupted operations and increased con-
struction time, not to mention wet paint,
sheet rock dust, debris, and noisy tools.
Difficult to match existing construction after
time. Added levels could require more rein-
forcement in structure.
Requires demolition resulting in debris
removal and higher reconstruction costs.
Longer construction time.
Construction materials have a distinctively
shorter lifetime than materials used in
modular construction.
33 year tax depreciation.
A reliable contractor or multiple trades must
be located and coordinated for each project.
Contractors rarely use the same materials
project to project.
Environmental delays, plant down-time,
union labor etc. can add costs to the project.
CONVENTIONAL CONSTRUCTIONMODULAR CONSTRUCTION
The New Generation in Modular Buildings, Enclosures, and Mezzanines
Panel Built, Inc.
P.O. Box 2658 • Blairsville, GA 30514
(706) 745-6540 • (800) 636-3873 • Fax (706) 745-1450
PANEL BUILT • www.panelbuilt.com • MEZZANINE BUILT • www.mezzaninebuilt.com

2. FAST?
Panel Built now offers a two day shipping
program for standard in plant office orders.
This means from the time you place your
order, the entire package will be shipped
within 2 business days. Orders must be
received by 4 pm EST, and must meet the
general requirements with only standard
options chosen.
Call for details! 1-800-636-3873.
2 Day Shipping!
Panel Built designs a variety of modular interior systems. Larger one, two and
three story systems add comfortable, economical workspace to your facility
with minimal disruption. (These systems do not qualify for 2-Day Quick Ship).
Need an office
General Requirements
•8’ or 10’ Walls
•8’ x 8’ up to 20’ x 40’ (2’ increments)
•Standard Vinyl Covered Gyp/Gyp Panels with Poly-
styrene Core
•Same Color Vinyl Both Sides
•Doors & Trim to Match Walls
•B-Deck Roof
Standard Options
•3-0 or 6-0 by 7-0 Doors
•¼” Clear Tempered Glass Windows (4’ x 3’ only)
•Standard HVAC Unit
•2’ x 4’ Drop Ceiling
•6” Batt Insulation
•Standard Electric (duplex receptacles, switches,
data, troffer lights)
HVAC Options (Through Wall & Heat Pump)
•Amana 9,300 BTU Cooling / 11,000 BTU Heating
•Amana 12,000 BTU Cooling / 11,100 BTU Heating
•Amana 18,000 BTU Cooling / 11,100 BTU Heating
Color Options
•Champagne
•Grey
•White
Freight Options
•LTL Carrier
•Customer Pick-Up
Contact your Sales Representative today for a fast,
free quote on a 2-Day Quick Ship office system from
Panel Built.
www.panelbuilt.com

3. Quick Ship
Panel Built now offers a five day shipping
program for certain guard house orders.
This means from the time you place your
order, the entire package will be shipped
within 5 business days. Orders must be
received by 4 pm EST, and must meet the
general requirements with only standard
options chosen.
Call for details! 1-800-636-3873.
5 Day Shipping!
Panel Built designs and manufactures a variety of modular interior and exterior
systems. From in-plant offices and mezzanines, to complex multi-story offices,
Panel Built has the right solution for your space needs.
Guard
Pick a Size (Inside Dimensions)
•4’ x 4’ x 8’
•4’ x 6’ x 8’
•4’ x 8’3 x 8’
•6’ x 6’ x 8’
•6’ x 8’3 x 8’
Standard Options
•Half-Glass Metal Door
•Solid Leaf Metal Door
•Sliding Glass Door
•Slider Window (Tempered Window)
•Picture Window (Tempered Window)
•Stainless Steel Counter Top
•Surface Mount Fluorescent Light
•Electrical Load Center
•Duplex Receptacles, Switches, Data Box
•Roof Mount HVAC
•Through-the-Wall HVAC
HVAC Options (Through Wall & Heat Pump)
•Amana 9,300 BTU Cooling / 11,000 BTU Heating
HVAC Options (Roof Mounted)
•Coleman 13,500 BTU Cooling / 11,000 BTU Heating
Color Options
•White
•Other colors available with extended lead time
Freight Options
•LTL Carrier
•Customer Pick-Up
•Flex Freight Available - Ask Your Rep
Contact one of our Modular Building
Specialists today for a fast, free
quote on a Quick Ship Guard House
from Panel Built!
www.panelbuilt.com
Houses

4. 1-800-636-3873
www.panelbuilt.com
Modular inplant offices
Superior construction includes studs made of high
strength, extruded aluminum with painted finish on
all exposed parts. Non-progressive construction
means panel sections can be removed without dis-
turbing adjacent panels.
Standard models include:
• Three inch insulated wall panels in choice of
three colors.
• 22 gauge steel top decking and suspended
acoustical ceiling
• Framing and all connecting hardware.
• 20 gauge steel right or left swing door with 16
gauge frame, 20”x30” window and hardware.
• Electric package includes junction box, break-
er panel, light switch and duplex outlets, and
2’x4’ four lamp fluorescent fixtures. Modular
wiring available.
• Step by step installation manual and drawings.
POLY-ISO CORE
Superior R-factor &
increased sound
suppression.
VALUE CORE
Economical
and efficient
polystyrene
core
Core Types
Up to three stories!
Practical Design
Our panel system is connected
with aluminum binder posts,
for both stability and utility.
Electrical wiring can be run
down the center of the post.
One, two and three story in-plant offices from Panel Built can accommodate any space
need. Available in a variety of cores and surface finishes, these versatile structures go up in
a fraction of the time and cost of traditional “stick-built” construction.
A great way to maximize your workspace

5. Beam to Beam System
Beam to Joist System
Many Deck
Surface Options
Corrugated
B-Deck
Structural
Grade Bolts
Seated Connection
Structural
Steel Columns
Bar Joist
Sized to Load
Panel Built Mezzanines feature:
• Modular bolt-together systems
• 3-point connections vs. in-shear
• A variety of decking materials
• Sturdy handrail with 4" kickplate
• Heavy-duty columns & baseplates
• Heavy-duty prefabricated stairs and accessories
• 4-MIL powder coated steel components provide a superior level
of durability against abusive, corrosive applications
We manufacture free standing structural steel mezzanine systems, pre-
fabricated stairs, handrails, swing gates, openings, cantilever decks,
landings, and ladders. Choose from a variety of decking materials
including ResinDek, AdvanTech, bar grating and more.
Powder-coated mezzanines
Utilize the wasted overhead space in your facility
1-800-636-3873
www.panelbuilt.com
Add a Panel Built modular office system for even more versatility!
Panel Built’s steel line fabricates powder-coated structural steel mezzanines and stair systems
to your specifications—with custom sizes, heights, spans, decking materials and landings.
Heavy-duty and long-lasting, Panel Built is your single-source mezzanine system provider.

6. Panel Built Mezzanines feature:
• Modular bolt-together system for easy installation
• Full-length columns in corners used for handrail (added stability)
• A variety of decking materials available
• Heavy duty side-mounted handrail with 4" kickplate
• Heavy-duty columns & baseplates
• Heavy-duty closed-riser stair systems
• Structural grade bolts and fasteners
• 4-MIL powder coated steel components provide a superior level of durability
against abusive, corrosive applications
These rugged load-bear-
ing systems support two-
story construction and
can meet military specs
M I L - B - 2 8 6 5 8 D .
Additionally, Mezzanine-
Built systems can be
designed to accommo-
date OSHA and IBC
building codes.
Panel Built roll-formed mezzanines are
lightweight, yet heavy-duty enough to
support 150 psf loads. Constructed out of
structural steel columns and roll-formed
c-channel, these mezzanines come
compeltely pre-fabricated and ready to
assemble.
For applications where higher live loads
or greater clear spans are required,
Panel Built can design a hybrid system
which makes use of structural columns
and beams as well as roll-formed chanels
to accomodate the special needs.
Call or email today to speak with a Panel
Built Modular Building Specialist about
your upcoming project!
Roll Formed Mezzanines
Utilize the wasted overhead space in your facility
1-800-636-3873
info@PanelBuilt.com
www.panelbuilt.com
WHITEGREY BLACKBLUE YELLOWRED
Standard powder-coat colors. Custom colors available upon request.
C-Channel Connection
Panel Built’s steel line fabricates powder-coated steel mezzanines and stair systems to your custom
specifications — with custom sizes, heights, spans, decking materials and landings. A cold rolled
mezzanine from Panel Built, Inc. offers a durable platform for many different applications including
material storage, working and sorting platforms, or add a modular office to create a manufacturing
observation room.
C-Channel Connection to Corner Columns
Elevate Your Office and Increase Production Space!

7. Turn-key. Relocatable.
Easy to Install.
Panel Built’s pre-assembled building systems
are ideally suited for industrial, commercial or
military applications that require an immediate
space solution.
Panel Built pre-assembleds are:
• Easy to order, with no on-site construction.
• Relocatable, fork or crane liftable.
• Pre-assembled at our factory, shipped direct to you.
• Offered in a variety of sizes
and surface treatments.
• Custom-built to suit your
specific application.
• Insulated and weather
proof with HVAC systems.
• Available in shed, gable
and standing seam roof.
Pre-assembled Buildings
1-800-636-3873
www.panelbuilt.com
We Deliver.
A pre-assembled building from Panel
Built is constructed on a forkliftable
welded structural steel base. Ready for
immediate use, these buildings are ideal
for guard houses, attendant booths,
machine storage, on-site consultant
space, exterior offices and sub-station
enclosures.

8. A great choice for remote locations.
Panel Built’s exterior building systems are made of modular components.These
components can be transported by truck or shipped in sea containers and easily
assembled at their final destination.
Because our systems are pre-manufactured, a
Panel Built exterior building goes up more quickly
and cleanly than a standard “stick-built” project of
comparable size.
Panel Built buildings:
• Offer a wide selection of finishes and acces-
sories.
• Custom-built to suit your specific application.
• Insulated and weather proof with HVAC systems.
• Available in shed, gable and standing seam roof.
Exterior Buildings
1-800-636-3873
www.panelbuilt.com
Panel Built exterior buildings are ideal
for many applications. Field offices,
on-site consultant space, machine
storage, sub-station enclosures and
basic commercial space are just a
few of the many possibilities.
We can ship your building
anywhere in the world.
Flexible, portable design.
• Our modular panelized buildings are
expandable and relocatable. Building
components can be disassembled and
moved, allowing for future growth and
mobility.
• Ideal for difficult to reach, remote areas.
• We go places conventional construction
can’t access. The building shown here was constructed on
top of a parking garage, 11 stories in the air!

9. 1-800-636-3873
www.panelbuilt.com
Quality Facilities for the
Electrical Power Industry
Panel Built designs specialty sub-station enclosures to house sensitive
electrical equipment. An exterior modular building from Panel Built is pre-
engineered to meet the custom needs of the customer.
Complete, turn-key solutions are available, or we can provide the shell
only. Your building will be delivered pre-assembled or assembled on-site by
one of our experienced installation crews.
Panel Built has years of experience designing and installing these cus-
tom enclosures, and we are familiar with the tight schedules and sometimes
difficult job sites they are
associated with. Panel
Built, Inc. has a full time
Quality and Customer
Service team and we
stand behind our prod-
ucts!
Take advantage of our
expertise and let Panel
Built provide your next
sub-station enclosure or
control house. We deliver!

10. Quick Solution for Multiple Applications
Pre-fabricated exterior buildings from Panel Built, Inc. offer weather-tight solutions
for a number of uses including guard booths, control houses, air monitoring shelters
and equipment control houses. Engineered to meet the specific application
requirements, these buildings are designed to accomodate special equipment, and
come completely assembled on a fork or crane
liftable steel base.
Exterior Modular Buildings:
• Offer a wide selection of finishes and
accessories.
• Custom-built to suit your specific application.
• Insulated and weather proof with HVAC systems.
• Easily moved with a forklift.
Monitoring Shelters
Exterior buildings from Panel Built,
Inc. are ideal for a number of appli-
cations.
Field offices, on-site consultant
space, machine storage, sub-
station enclosures and basic
commercial space are just a few of
the possibilities.
We can ship your building
anywhere in the world.
800-636-3873
info@panelbuilt.com
www.PanelBuilt.com
Pre-Engineered
Standard Options Include:
• 26 Gauge Stucco-Embossed Steel Faced Panels
• R-11 Poly-Styrene Insulation in Panels
• Powder Coated or Galvanized Diamond Plate Flooring
• Wall Hung Package Unit HVAC
• 3-0 x 7-0 Door with Half Glass
• Picture and/or Sliding Glass Window
• Many Other Options Available Upon Request
All buildings are shrink-wrapped before shipment.

11. Already have a mechanical contractor.
No problem. Panelbuilt will supply your
contractor with the pertinent informa-
tion he needs to properly design and
supply your HVAC system.
Cleanrooms
Modular Hardwall Designs Up To Class 1,000
It is no surprise that the need for a cleanroom can be overwhelming. Panelbuilt can help with the
confusion. The panels, windows, and doors common to our in-plant modular office system already
meet your Class 1000, Class 10,000, and Class 100,000 needs. Our sales staff has the knowledge
to combine our wall system with the appropriate cleanroom components to insure your cleanroom
meets your strict requirements.
We Will Work With
Your Subcontractors
1-800-636-3873
www.PanelBuilt.com
CleanroomsbyPanelbuiltincorporateahiddenreturnairchasesystem. Utilizingthewallcavityitself
in conjunction with properly sized return louvers, Panelbuilt is able to eliminate the expensive
ductwork and/or chase walls often associated with hardwall modular cleanroom systems. This
translates into a final product that is more attractive, less expensive, and easier to install.
The New Generation in Modular Buildings, Enclosures and Mezzanines

12. Welded Steel Guard Booths
• Up to Level 5 Ballistic
Capable
• Fork/Crane Liftable Steel
Base
• Lightning Protection, PA
& Security Systems
• Offered in a variety of
sizes and can be
painted your custom
color.
• Custom-built to suit your
specific application.
• Insulated and weather
proof with HVAC
systems.
• Available in shed, gable or hip roof.
Ballistic Rated Modular
Buildings
A Panel Built ballistic building is constructed
of a welded steel frame covered with
ballistic rated steel sheeting. These
structures are ideal for gate houses, guard
shacks, or security buildings. A Panel Built
ballistic rated building comes complete with
a welded steel base for easy transport
by forklift or crane.
800-636-3873
www.PanelBuilt.com

14. PANEL BUILT•MEZZANINE BUILT
A partial list of our many satisfied COMMERCIAL & INDUSTRIAL CUSTOMERS
Advanced Cerametrics
Air Techniques
Alcoa
Alliant Energy
Alternate Energy Technologies
American Iron & Metal Co.
Amoco Chemical Co.
Applied Controls
Arnold Machinery
Barnes Aerospace
Barnes & Noble
Belks
Bell Helicopter
Ben & Jerry’s Homemade, Inc.
Black & Decker
Blue Ridge Mountain EMC
Boeing
Bradley International Airport
Bridgestone
British Petroleum
Cadillac
Campbells Soup
Castrol Industrial
Caterpillar, Inc.
Cessna Air Craft
Chevron USA
Chief Oil & Gas
Circuit City
Citation Corporation
Cintas Corporation
Closet Maid
Coca Cola Bottling
Colgate/Palmolive
Cooper Tire
Costco
Courtyard by Marriott
Cummins Diesel
Daimler Chrysler
Delphi Automotive
Dole Fresh Fruit Co.
Duke Energy Corporation
Electrolux Home Products
Energy Absorption Systems
Ericsson
FANUC Robotics
Florida Crystals
Ford Motor Co.
Frito Lay, Inc.
GE Global Research
General Dynamics
General Motors
Genesis, Inc.
Georgia Pacific
Georgia Power
Goodrich Tire Co.
Goodyear Tire & Rubber
Graham Corporation
Gulfstream Aerospace
Honda Motors
Jaguar
JC Penney
John Deere
Johnson Controls, Inc.
Kaman Aerospace
Kia
Kingston Mines Terminal
Kohler, Co.
Kyanite Mining Co.
Lasercraft Technologies
Lockheed Martin-Marietta
Magic Coil
Massiv Automated
McKee Foods
Mead Paper
Mettika Coal
Microblend
Miller Brewing
Monroe Automotive
Motoman
National Cabinet & Lock
NCI, Inc. Smith Aerospace
Norcom, Inc.
Northrop Grumman
Nine West Group
North Safety Products
Okonite Company
OS Hill International
OshKosh Corporation
P&H Minepro Services
PP&G
Pepsi
Pepperidge Farms
Phoenix Energetics
Pillsbury
Pneumafil Corp.
Porex Technologies
Porsche Logistics
Proctor & Gamble
Quebecor World
Regal Marine
Rheem Manufactuing
Rohm & Haas Chemical
Sara Lee
Sears
Severcorr, LLC
Shasta
Shaw Industries
Smuckers
Square “D”
Sun Chemical
Sysco Foods
T-Mobile
Tenneco
Textron Marine & Land
The Kelly Tire Company
The Trane Company
Thermo King
Toyota
Tropicana Products, Inc.
Tennessee Valley Authority
UPS
Unisia Steering, Inc.
United Technologies
Vinyl Craft, Inc.
Volvo
Wal-Mart
Westinghouse
Weyerhauser
Whirlpool
Yamaha
Zodiac America

15. Panel Built projects for a large aerospace contactor
Various projects to support the refur-
bishment of large cargo planes, includ-
ing inplant office systems, stair sys-
tems and catwalks. Most notable is the
20' tall mezzanine system.
Designed and manufactured by
Panel Built, this custom 16,311 sq. ft.
structure had to be built to 1/8'' or less
variation in the level of the deck,
which necessitated custom column
lengths to accommodate an uneven
floor. The deck is equipped with
unique fixed stanchions for parts sup-
port and surrounds the plane on three
sides for easy access.
This system features 1/8'' powder-
coated diamond plate steel flooring,
fifty-nine 20' tall columns, seventy
stanchions and two sliding deck sec-
tions. The mezzanine is surrounded
by custom handrail with tab-connect-
ed expanded metal mesh to prevent
falling parts.

16. Powder-coated mezzanine system built around plane,
with specialty fixed stanchions for parts support.
Custom slide out deck extensions for access to fuselage.

17. 20’ tall, 16,311 sq. ft. mezzanine system built over and around existing structures.

18. Two story 3,840 sq. ft. modular inplant office system for support personnel.

19. Employee break-room.

20. Catwalks and stair systems.

21. Case Study
Nellis AFB, Las Vegas, NV
Member of the USAF Air Combat Command and home of the
USAF Warfare Center, responsible for advanced combat training.
Nellis Air Force Base
contracted with Alpine
Towers International to
build a specialized air
attack training tower for
their combat units.
Alpine Towers specializes
in challenge courses
and tactical training
structures, and they
chose Panel Built to
bring the concept
to reality.
Challenge: Alpine
Towers International
was contracted to
build a unique com-
bat training struc-
ture for NellisAFB.
Solution: Alpine Towers had worked with Panel Built before, and chose them with
confidence to produce a superior product that satisfied the design requirements,
time frame and price for the project.
Panel Built Delivers: A custom designed three story air-attack training tower
with welded rappel stations, climbing walls, and roof with hatch. Tower is built
to withstand 160 mph winds.
Project Specs: 16x26 three-story air attack training tower with rappel and
climbing walls. 125 psf live load capacity. L/240 total load deflection. L/360 live
load deflection. OSHA standard
stairs and handrail. 160 mph
windloading. Slip resistant steel
bar grating deck surfaces.
Security fence with access
doors around ground level
perimeter. Custom designed
rappel hitching posts, fast rope
slides and winch slide.
Joe Lackey
Owner, Alpine
Towers International
“PBI’s design team,
production staff, and
support folks were
great to work with...
The customer was very
happy with the finished
product...and it all came
in within budget!”
3-Story Air
Attack Training
Tower

22. Case Study
British Petroleum, Jonah Field, WY
Natural gas drilling operation for one of the world’s
largest energy companies.
BP wanted to expand
operations in Wyoming, the
fourth largest natural gas
producing state in the U.S.
They needed a fully-
equipped on-site facility
to act as a “home away
from home” for workers
in the field.
Challenge: To capture the rich
natural gas reserves at Jonah
Field, Wyoming, BP had to create
a living and working environ-
ment in a very remote location.
This project had to be completed
quickly, under extremely harsh
working conditions.
Solution: Find a company that could design and build a complete operations
center while coordinating and accommodating the needs of numerous departments
and levels of management. BP chose Panel Built to get the job done.
Panel Built Delivers: From concept to finish, (right down to the flagpoles) Panel
Built engineered a 17,000 sq. ft. operations center, complete with break room,
conference rooms, office space
and emergency living quarters.
Panel Built also built a 2,500 sq.
ft. warehouse with truck bays.
Project Specs: 90’x185’ metal
building with multiple HVAC
zones and completely finished
interior. 25’ x 100’ warehouse.
Ron Kobbe
On-site
Supervisor, BP
“PBI was the GC for our
new office in Wyoming.
They did a great job on our
building in spite of weather
and labor shortages. We
had many changes during
construction and they
always made them happen.”
“Turnkey”
Operations Center
with Exterior
Warehouse

23. Case Study Corrugated Replacements, Inc. - GA
Manufacturer of replacement parts for corrugated machinery.
Georgia manufacturer
Corrugated Replacements
needed to create a
temperature controlled,
secure clean room for a
Coordinate Measuring
Machine in a busy factory.
Panel Built supplied the
perfect solution.
Challenge: Customer demand for
digital, recordable data on precision
parts necessitated the purchase of a
$169,000 Coordinate Measuring
Machine. This machine required a
clean, temperature controlled envi-
ronment for accurate readings.
Solution: Corrugated Replacements
wanted a modular building to house the CMM, for future flexibility in a dynamic
and changing plant. They chose Panel Built to design, manufacture and install a
two room modular system which would consolidate the quality assurance and
measurement areas.
Project Specs: This 25’x27’ in-plant office had 14 foot tall walls to accommodate
the machine and special filtration and ductwork for the clean room. Because of the
size of the machine, the build-
ing had to be constructed
around it, and a temporary
enclosure was built to protect
the delicate equipment. The
building has one standard door,
and three sets of double doors to
accommodate large parts and a
forklift to carry them. Stephen “Doc” Sellers - Plant Engineer, Corrugated Replacements
“We were very comfortable
with Panel Built.
There was nothing standard
about this building, and we
needed it quickly. They met
our schedule and made sure
we were satisfied.”
The CMM Machine has a work height of
11’ 6” and requires special climate control.
CMM Room

24. Case Study Executive Coach Builders, USA
Manufacturer of Custom Luxury Limousines
Executive Coach Builders
is the second largest
manufacturer of limousines
in the world.
Their 100,000 sq. ft.
manufacturing facility
needed room for more
storage and office space
without losing production
area.
They turned to Panel Built
for a practical and efficient
solution.
Challenge: When production
demands increased from about
50 limousines a year in the early
90s to over 600 limousines last
year, Executive Coach Builders
needed to add more office and
storage space.
Solution: Unwilling to sacrifice valuable floor space in their production area,
they decided to build up to take advantage of unused space.
Panel Built Delivers: They chose Panel Built to design two custom powder
coated mezzanines with wide span support to maximize the work area below. For
even more space, a three room modular office system was added to one mezzanine.
Project Specs: One 14x35 In-
plant modular office on an
18x35 powder coated structural
steel mezzanine with OSHA
stair system and hand rail. One
24x82 powder coated structural
steel mezzanine with OSHA
stair system and hand rail.
David Bakare
CEO, Executive
Coach Builders
"The decision to go with
Panel Built resulted in
a flexible (floor plan)
office addition and
reduced the loss of floor
space to almost nothing;
while allowing an expan-
sion that we needed.”
In-plant office &
two mezzanines

25. Case Study
Great Lakes Boat Top Company
One of the largest original equipment manufacturers
of marine canvas products.
Great Lakes Boat Top
Company needed to
efficiently expand their
production capability in
their Vonore, TN plant.
They decided to add
additional work space
with a mezzanine system
from Panel Built.
Challenge: With the growth of
their business and the decision
to consolidate production space
at one corporate location, Great
Lakes Boat Top Company need-
ed to significantly expand rev-
enue producing square footage
in their Vonore, TN manufactur-
ing facility.
Solution: Great Lakes called on Panel Built to expand an existing PBI mezzanine
level to accommodate more workstations.
Panel Built Delivers: With a little over a month to complete the project from con-
cept to installation, Panel Built added to the mezzanine already in place, tying them
together for a continuos, complete level of production space.
Project Specs: One 27’x98’ and
one 13’x72’ mezzanine to attach
to existing mezzanine. OSHA
stairs and handrail. 125 psf live
load capacity. 22 gauge, steel
deck sub-surface with 3/4”
tongue and grooveAdvantek fin-
ished deck. Professional install
coordinated by J.R.’s Projects.
Jim Wilson
President
“We needed it done
fast, and we needed
it done right. We
chose Panel Built
because we knew
they would deliver.”
“L” Shaped
Mezzanine
System

26. Case Study Keller Technology Corporation
Engineering and equipment manufacturing specialist.
Keller Technology’s roots
go back five generations.
Expanding in size and
capability every year,
they were experiencing
growing pains and had
to move to a much
larger facility.
Panel Built helped them
do it in the most efficient
and cost-effective manner
possible.
Challenge: Keller
Technology outgrew
their current plant
and wanted to use
their existing Panel
Built mezzanines in
their new facility.
Solution: Panel Built
met with key person-
nel at Keller to help
determine the space needs in their new plant. These needs along with available
materials from the existing mezzanines were taken into consideration as Panel
Built designed a space solution for Keller’s new facility.
Panel Built Delivers: Panel Built redesigned a mezzanine for Keller’s new loca-
tion utilizing parts from the initial mezzanine projects along with some new
materials. The new mezzanine was a completely different configuration with a
substantial increase in size.
Project Specs: 135 x 50 “L” shaped mezzanine, created by combining 3 existing
PBI mezzanines relocated from the old facility with 2 new PBI mezzanines. OSHA
stairs and handrail, 125 psf, 22 gauge steel deck sub-surface with 1/8” steel dia-
mond plate decking.
Converted
mezzanine
system

27. Case Study North American Stainless
A large steel producing mill in Kentucky
North American Stainless
needed a quality contol
inspection “pulpit” where
operators could examine
new sheets of steel for
imperfections.
Panel Built and Alba
Manufacturing came up
with a uniqe solution.
Challenge: Around-the-clock
inspectors at NA Stainless needed
a safe and comfortable environ-
ment to check steel sheeting for
imperfections, with minimal dis-
ruption to the line. They chose
Alba Manufacturing to help them.
Solution: Alba came to Panel Built
with the basic requirements for the
project, and Panel Built’s Engineering Department rose to the challenge. They
designed a unique structure that had cut-outs for the steel sheeting to be fed
directly through the bottom of the building, passing by high speed cameras that
detect any imperfections. The steel then goes through the roof to an outside
roller and returns through the roof on the opposite side, where an operator can
stop the line and personally inspect the steel in question before it continues
down the line to be put on rolls and stored.
The building is fully air conditioned and maintains a constant temperature of 72
degrees even though the steel is 115 degrees when passing through. There are
custom brush wipers on all four openings to help keep the air in an almost pos-
itive pressure situation.
Project Specs: 23x25 mezzanine with custom cut-outs and a 14’ deck height.
Mezzanine supports a 23x25 stucco embossed aluminum control cabin with cus-
tom cut-outs. Building panels were powdercoated to match the mezzanine.
Quality Control
Operator Booth
Steel sheeting passes through the
inside of the building for inspection.

28. Case Study
Nemak - Dickson, TN
Manufacturer of automotive aluminum products. This facility is
home to over 420 employees.
The resurgence of the
automotive industry
brought new life to this
Tennessee plant. Nemak
needed to accommodate
increased customer
orders by freeing up
additional space for rack
storage. They chose
KMH Systems and
Panel Built to create
the perfect solution.
Challenge: A world leader in automotive aluminum
products, Nemak needed more storage space to keep
up with customer demand. The increased business
meant space was at a premium.
This facility ran 1500 degree furnacess to melt the
aluminum used for cylinder heads. Installation
would be challenging because temperatures in the
factory frequently reached over 110 degrees.
Solution: Nemak went to KMH Systems for a solution to their problem. KMH
recommended an elevated office system for personnel, with plenty of space
underneath for the rack storage area they needed.
Panel Built Delivers: KMH chose Panel Built to design, manufacture and install
a modular office system on a 16 foot tall mezzanine. The entire system was up
within a month of the purchase order.
Project Specs: Two
12x48 modular office
systems with a 3 foot
corridor in between.
The mezzanine system
measured 27x48 with a
16 foot deck height and
an IBC stair system for
access.
Travis Batton
Mechanical Engineer
“ Panel Built was able to
design a mezzanine structure
to fit our needed dimensions.
The installation crew was
very professional and self-
sufficient. I would highly
recommend Panel Built for
anyone’s office needs.”
Modular Office
on a Mezzanine
Photos by Travis Batton

29. Case Study
Oceaneering Multiflex - U.S.
Global provider of engineered services and products,
primarily to the offshore oil and gas industry.
Oceaneering Multiflex
needed two elevated
exterior buildings that
could withstand hurricane
force winds.
Panel Built provided
a unique design that met
all of their specifications.
Challenge: The Panama-City
based facility of Oceaneering
Multiflex had a unique challenge.
They needed two operator control
cabins to house sensitive equip-
ment, mounted high in the air in
the middle of “Hurricane Alley.”
Solution: Buildings with unique slanted walls and impact-resistant tempered
glass, all within a steel reinforced framework
Panel Built Delivers: Two exterior buildings with 130 mph wind load rating.
Buildings are corrosion resistant, and designed to reduce glare from sun and water.
Project Specs: 7x15 exterior buildings (2) with slanted viewing wall on a fork-
liftable steel base with diamond
plate decking. 130 mph wind
loading. Small missile impact
resistant glazing. Impact resist-
ant fiberglass reinforced plastic
doors. Buildings meet all
Florida State Building Code
requirements and all require-
ments for the Florida DCA
Modular Building Program.
Scott Jenkins
Oceaneering
Multiflex
“It was a pleasure
working with Panel Built.
They were able to
construct our operator
cabins to meet the strict
building codes enacted
by the state to withstand
category 3 hurricanes.”
2 Crane-Liftable
Exterior Buildings
with 130 mph
wind load

30. Case Study
Robins Air Force Base-GA
Home of Warner Robins Air Logistics Center, the 78th
Air Base Wing, and more than 60 other Air Force units.
Robins AFB needed
additional office space,
and they needed it fast.
They chose Panel Built to
provide four three-story
in-plant offices with
custom stair systems.
The first of four, this
project was up ahead
of schedule.
Challenge: To design and con-
struct four modular office sys-
tems that would maximize work
space, while preserving valuable
floor space in the base hangers.
The structures had to be weath-
ertight, placed on uneven floors,
and capable of withstanding 50 mph wind loads. The systems also had to meet the
Air Force’s tight time constraints for construction.
Solution: Panel Built met with Air Force personnel to understand their goals and spe-
cial needs for this project. Several building options were submitted. After some mod-
ifications, a three story in-plant system was designed that met all of their requirements.
Panel Built Delivers: Panel Built provided stamped and engineered drawings and
had the first system in place with-
in six weeks, including demolition
of an existing structure and pour-
ing a concrete slab for the base.
Project Specs: 24’x38’ x 31’4”
high three story in-plant office
system with HVAC, sprinkler
system and fire alarm. Custom
powder coated IBC stair system
with three landings.
D.W. Harper
Project
Superintendent
“One call to Panel Built
solved my company’s need
for a quality supplier
and the government's
request for timeliness
on this project. Panel
Built performed beyond
all expectations.”
3-Story In-plant
office with stair
system