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10/16/2009




                                                                              Increased awareness: save fossil energy

Crop production in low energy
greenhouses

Leo Marcelis




Aims for energy saving (Reduction of CO2 emission;                            Need for energy saving in greenhouse horticulture
from 1990 to 2020)
                                                                                Energy costs: 15 30% of a grower
                            Glasshouses: 48%                                    Greenhouses: 10% of national gas consumption
                                                                                  Energy for
                                                                                  heating, reducing air humidity, lighting, CO2
        Netherlands: 30%
                                                                                                                        € 0.45
                                                                                                                        € 0.40
  EU: 20%                                                                                                               € 0.35
                                                                                                                        € 0.30
                                                                                                        Gas price (€)




                                                                                                                        € 0.25

                                                                                                                        € 0.20
                                                                                                                        € 0.15
                                                                                                                        € 0.10
                                                                                                                        € 0.05
                                                                                                                         €-
                                                                                                                              2-1-2003 2-1-2004 1-1-2005 1-1-2006 1-1-2007 1-1-2008   31-12-
                                                                                                                                                                                       2008




         Energiebalance tomato (reference)
                                                                              How to reduce energy use?
                    Solar radiation         roof
                                                                                screens
                                                                                Lower temperature
                                                      wall
                                                                                Temperature integration (within 24 h, several days)
                 Heat 2
                                                                                Postponing starting date
                Heat 1
                                                                                Control of air humidity
                                                                                Cultivar choice
                           Floor 177 MJ m   2`   yr   1
                                                                                Less lighting


                                                             Bron: T. Dueck




                                                                                                                                                                                         1
10/16/2009




Recent years many new developments           Co generation of heat and power

  Co generation heat and power
  Geothermal heat                             Very efficient use of heat, electricity and CO2
  Electricity producing greenhouse (ELKAS)
  LED lighting
  (semi )closed greenhouse




Geothermal heat                              ELKAS: Electricity producing greenhouse




Energy saving with LED lights?               Greenhouse energy use

                                               Solar radiation provides much more energy than
                                               needed on annual basis, however ….

                                               Provided in summer; needed in winter

                                               Problem of timing

                                               Solution: closed greenhouse!




                                                                                                  2
10/16/2009



                                                                               Energy harvest in summer
  Energy storage in aquifers
  Harvest solar energy in summer; use it in winter

  Proven technology, but new in horticulture

  More than 160 applications in the Netherlands
  (office buildings, hospitals, apartment blocks)


 Aquifer = layer of porous sand
 holding water between 2 clay layers                                                       Aquifers
                                                                       5 8oC     16 18oC   (porous sand between 2 clay layers)




Use energy from aquifer in winter
                                                                  Features of a closed greenhouse


                                                                   Active cooling and dehumidification

                               v Heat Pump
                                                                   Heat storage in summer in aquifers

                                                                   Use of stored heat in winter


                            Aquifers
       5 8oC     16 18oC    (porous sand between 2 clay layers)




  Advantages of a closed greenhouse                               Closed or semi closed greenhouse
  Reduced energy consumption & CO2 emission
  (about 30% less fossil fuel needed)

  Reduction in biocide use                                        Disadvantage of closed greenhouse
                                                                    High costs
  Reduction in water use

  Higher yields, because of                                         Semi closed greenhouse is more realistic
  * High CO2 in summer                                                Less cooling capacity; allow some window opening
  * Air movement (boundary layer        )
  * Higher light transmissivity
    (no ventilators in roof)




                                                                                                                                 3
10/16/2009




CO2 concentrations in closed and conventional greenhouse                                                                                                         Simulated (lines) and measured tomato yield
                                            (closed symbols = closed greenhouse)                                                                                   Closed symbol is closed greenhouse, open symbol is control
                                                                                                                                                                                                                          60
                                                         1800
                           CO2 concentration (ppm)




                                                                                                                                                                                                                          50
                                                         1500




                                                                                                                                                                                                          Yield (kg/m2)
                                                                                                                                                                                                                          40
                                                         1200
                                                                                                                                                                                                                          30
                                                            900
                                                                                                                                                                                                                          20
                                                            600
                                                                                                                                                                                                                          10
                                                            300
                                                                                                                                                                                                                          0
                                                                          0                                                                                                                                                    0   30        60     90    120      150   180    210      240     270
                                                                                0       10         20         30        40           50            60                                                                                               Day number of the year
                                                                                                 Week number after planting
                                                                                                                                                                                      Both in measurements and simulation 16% higher yield in
                                                                                               High values in summer !                                                                closed greenhouse




 Cooling from underneath                                                                                                                                         Cooling from below: bigger tomato fruits
 sunny weather: 5˚C cooler under crop than above
                                                                                                                                                                                                        140

                                                                                                                                                                                                        130
                                                                                          Above
                                                                                                                                                                                       Fruit size (g)




                                                                                                                                                                                                        120
                                                         Air temperature (˚C)




                                                                                                                                                                                                                                                                                                       Above
                                                                                                                                                                                                                                                                                                       boven
                                                                                                                                                                                                        110                                                                                            Below
                                                                                                                                                                                                                                                                                                       onder

                                                                                                                                                                                                        100                                                                                            open
                                                                                                                                                                                                                                                                                                       Open
                                                                                                                                                                                                         90
                                                                                                  Below
                                                                                                                                                                                                         80
                                                                                                                                                                                                                  15                 20            25           30             35           40
                                                                                                                                                                                                                                                   Week number


                                                                                              Time (hour)

                                                                                                                                          Bron: Dieleman et al                                                                                                                           Bron: Dieleman et al




 Higher air humidity in semi closed greenhouse                                                                                                                   Temperature on a sunny day
 (summer)                                                                                                                                                        Open house: plant temperature lower than air
                                                                                                                                                                 Closed house: plant temperature higher than air
                                                                                    Open house
                                                     6
   Vapour deficit (g/m3)




                                                                                    Semi-closed house
                                                                                                                                                                                      35

                                                     4
                                                                                                                                                                                      30
                                                                                                                                                                   Temperature (oC)




                                                                                                                                                                                                                                                                          Open: air
                                                                                                                                                                                                                                                                          Open: crop
                                                     2                                                                                                                                25
                                                                                                                                                                                                                                                                          Closed: air
                                                                                                                                                                                                                                                                          closed: crop
                                                                                                                                                                                      20

                                                     0
                                                            1:00                       5:00        9:00        13:00         17:00         21:00                                      15
                                                                                                                                                                                         0:00                              6:00      12:00        18:00     0:00
                                                                                                          Time (hour)
                                                                                                                                                                                                                                   Time of day




                                                                                                                                          Bron: Dieleman et al                                                                                                                           Bron: Dieleman et al




                                                                                                                                                                                                                                                                                                          4
10/16/2009




 Semi closed greenhouse                                                    How to reduce energy use?

                                                                            screens
                                                                            Lower temperature
   Semi closed rather than closed greenhouse.                               Temperature integration (within 24 h, several days)
   Energy saving of up to 30%
                                                                            Postponing starting date
   Increase in crop yield: 20% desired
                                                                            Control of air humidity
   Economics: investment is high
                                                                            Cultivar choice
                                                                            Less lighting




How to save energy at a nursery with high                                  Temperature
intensity lighting and co-generation?
                                                                            Most important factor for energy use (75 90% when no lights)


                                                                            Energy use depends on :
   Most instances surplus of heat
                                                                               Heating set point
   Hardly any saving through temperaure or humidity control
                                                                               Temperature integration
   If heat buffer is empty, let temperature drop at night!                     Isolation greenhouse (isolation value, window opening, screen)
                                                                               Outside temperature, wind, radiation loss




Energiebalance tomato (temp. setpoint 2oC lower)
                                                                           Temperature integration
                   Solar radiation
                                            roof




                                                                            Crop often responds to long term average
                                                   wall
                                                                            temperature, rather than instantaneous values
                 Heat 2


                Heat 1                                                      Make use of flexibility of the plant
                                                                               Automatic by program of climate computer
                                                                               By hand
                          Floor 31 MJ m 2
                            Yield: 3%
                          Gas use: 15.5%

                                                          Bron: T. Dueck




                                                                                                                                                5
10/16/2009




Temperature integration                                                                                                Temperature integration (TI) within 24h
                                                                                                                           Temperature greenhouse air
    Within 24 h                                                                                                                                                         TI sunny day
                                                                                                                                          reference

    Two situations:
         Let the sun heat greenhouse during the day (for free). Less heating at
         night

         Day time: less heating while heating at night when closed screen                                                                                    setpoint

    Several day
                                                                                                                                        Sun rise                         Sun set

         Day with much wind and less sun: accept lower greenhouse
                                                                                                                         Energy saving: lower temperature at night (heating)
         temperature: to be compensated later (not needed always!) ;
         Independent of outside temperature                                                                                       higher temperature during day (windows closed)
                                                                                                                         Additional advantage of closing windowus: higher CO2 concentration




Temperature integration within 24h in sweet pepper                                                                      Conclusions
  Optimal: same average temp.; fluctuation 16 30oC
            during daytime less ventilation, at night less heating

                                              300
                  Dry mass fruits (g/plant)




                                              200
                                                                                      optimaal
                                                                                                                          By a combination of factors: energy saving of 50%
                                                                                      standaard                           is possible with the same yield
                                              100                      `



                                               0
                                                    5   10    15     20     25   30
                                                             Time (weeks)



                                                         2.5 m3 gas saved; same
                                                         fruit set and production                 Bron: A. Dieleman.




           Thank you for your attention




© Wageningen UR




                                                                                                                                                                                              6

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Energy Friendly Greenhouse Production

  • 1. 10/16/2009 Increased awareness: save fossil energy Crop production in low energy greenhouses Leo Marcelis Aims for energy saving (Reduction of CO2 emission; Need for energy saving in greenhouse horticulture from 1990 to 2020) Energy costs: 15 30% of a grower Glasshouses: 48% Greenhouses: 10% of national gas consumption Energy for heating, reducing air humidity, lighting, CO2 Netherlands: 30% € 0.45 € 0.40 EU: 20% € 0.35 € 0.30 Gas price (€) € 0.25 € 0.20 € 0.15 € 0.10 € 0.05 €- 2-1-2003 2-1-2004 1-1-2005 1-1-2006 1-1-2007 1-1-2008 31-12- 2008 Energiebalance tomato (reference) How to reduce energy use? Solar radiation roof screens Lower temperature wall Temperature integration (within 24 h, several days) Heat 2 Postponing starting date Heat 1 Control of air humidity Cultivar choice Floor 177 MJ m 2` yr 1 Less lighting Bron: T. Dueck 1
  • 2. 10/16/2009 Recent years many new developments Co generation of heat and power Co generation heat and power Geothermal heat Very efficient use of heat, electricity and CO2 Electricity producing greenhouse (ELKAS) LED lighting (semi )closed greenhouse Geothermal heat ELKAS: Electricity producing greenhouse Energy saving with LED lights? Greenhouse energy use Solar radiation provides much more energy than needed on annual basis, however …. Provided in summer; needed in winter Problem of timing Solution: closed greenhouse! 2
  • 3. 10/16/2009 Energy harvest in summer Energy storage in aquifers Harvest solar energy in summer; use it in winter Proven technology, but new in horticulture More than 160 applications in the Netherlands (office buildings, hospitals, apartment blocks) Aquifer = layer of porous sand holding water between 2 clay layers Aquifers 5 8oC 16 18oC (porous sand between 2 clay layers) Use energy from aquifer in winter Features of a closed greenhouse Active cooling and dehumidification v Heat Pump Heat storage in summer in aquifers Use of stored heat in winter Aquifers 5 8oC 16 18oC (porous sand between 2 clay layers) Advantages of a closed greenhouse Closed or semi closed greenhouse Reduced energy consumption & CO2 emission (about 30% less fossil fuel needed) Reduction in biocide use Disadvantage of closed greenhouse High costs Reduction in water use Higher yields, because of Semi closed greenhouse is more realistic * High CO2 in summer Less cooling capacity; allow some window opening * Air movement (boundary layer ) * Higher light transmissivity (no ventilators in roof) 3
  • 4. 10/16/2009 CO2 concentrations in closed and conventional greenhouse Simulated (lines) and measured tomato yield (closed symbols = closed greenhouse) Closed symbol is closed greenhouse, open symbol is control 60 1800 CO2 concentration (ppm) 50 1500 Yield (kg/m2) 40 1200 30 900 20 600 10 300 0 0 0 30 60 90 120 150 180 210 240 270 0 10 20 30 40 50 60 Day number of the year Week number after planting Both in measurements and simulation 16% higher yield in High values in summer ! closed greenhouse Cooling from underneath Cooling from below: bigger tomato fruits sunny weather: 5˚C cooler under crop than above 140 130 Above Fruit size (g) 120 Air temperature (˚C) Above boven 110 Below onder 100 open Open 90 Below 80 15 20 25 30 35 40 Week number Time (hour) Bron: Dieleman et al Bron: Dieleman et al Higher air humidity in semi closed greenhouse Temperature on a sunny day (summer) Open house: plant temperature lower than air Closed house: plant temperature higher than air Open house 6 Vapour deficit (g/m3) Semi-closed house 35 4 30 Temperature (oC) Open: air Open: crop 2 25 Closed: air closed: crop 20 0 1:00 5:00 9:00 13:00 17:00 21:00 15 0:00 6:00 12:00 18:00 0:00 Time (hour) Time of day Bron: Dieleman et al Bron: Dieleman et al 4
  • 5. 10/16/2009 Semi closed greenhouse How to reduce energy use? screens Lower temperature Semi closed rather than closed greenhouse. Temperature integration (within 24 h, several days) Energy saving of up to 30% Postponing starting date Increase in crop yield: 20% desired Control of air humidity Economics: investment is high Cultivar choice Less lighting How to save energy at a nursery with high Temperature intensity lighting and co-generation? Most important factor for energy use (75 90% when no lights) Energy use depends on : Most instances surplus of heat Heating set point Hardly any saving through temperaure or humidity control Temperature integration If heat buffer is empty, let temperature drop at night! Isolation greenhouse (isolation value, window opening, screen) Outside temperature, wind, radiation loss Energiebalance tomato (temp. setpoint 2oC lower) Temperature integration Solar radiation roof Crop often responds to long term average wall temperature, rather than instantaneous values Heat 2 Heat 1 Make use of flexibility of the plant Automatic by program of climate computer By hand Floor 31 MJ m 2 Yield: 3% Gas use: 15.5% Bron: T. Dueck 5
  • 6. 10/16/2009 Temperature integration Temperature integration (TI) within 24h Temperature greenhouse air Within 24 h TI sunny day reference Two situations: Let the sun heat greenhouse during the day (for free). Less heating at night Day time: less heating while heating at night when closed screen setpoint Several day Sun rise Sun set Day with much wind and less sun: accept lower greenhouse Energy saving: lower temperature at night (heating) temperature: to be compensated later (not needed always!) ; Independent of outside temperature higher temperature during day (windows closed) Additional advantage of closing windowus: higher CO2 concentration Temperature integration within 24h in sweet pepper Conclusions Optimal: same average temp.; fluctuation 16 30oC during daytime less ventilation, at night less heating 300 Dry mass fruits (g/plant) 200 optimaal By a combination of factors: energy saving of 50% standaard is possible with the same yield 100 ` 0 5 10 15 20 25 30 Time (weeks) 2.5 m3 gas saved; same fruit set and production Bron: A. Dieleman. Thank you for your attention © Wageningen UR 6