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Biogas Basics
              presented by

Tom Marshall, Ph.D., P.E.
Operator Training Committee of Ohio
             CLASS III & IV
             WORKSHOP
         THURSDAY, AUGUST 13, 2009
      RAMADA PLAZA HOTEL & CONFERENCE
                   CENTER
              4900 Sinclair Road
            Columbus, OH 43229
Bringing Biogas to Your Community Could
  Bring Energy Stimulus Money, Jobs and
           Energy Independence
• This presentation is intended to provide a
  basic process overview of anaerobic digestion
  and biogas production
• A solid technical background provides a
  platform upon which further investigation into
  the feasibility of biogas-to-energy facilities in
  your community can be explored

                      Dr. Thomas Marshall
                     (marshall.15@osu.edu)
Process Overview
• Anaerobic Sludge Digestion
• Biological Activities in Anaerobic Digestion
• Practical Applications




                     Dr. Thomas Marshall
                    (marshall.15@osu.edu)
Anaerobic Sludge Digestion

– Process Description
– Operational Parameters




                   Dr. Thomas Marshall
                  (marshall.15@osu.edu)
Anaerobic Sludge Digestion
              Process Description

• Involves a complex mixed culture of anaerobic
  organisms to hydrolyze, ferment and convert
  to methane the fats, proteins and
  polysaccharides in organic sludge solids
• Organic solids are typically reduced by 50%




                     Dr. Thomas Marshall
                    (marshall.15@osu.edu)
Anaerobic Sludge Digestion
           Process Description
• Batch Process
  – Supernatant Withdrawal
• High-Rate Process
  – Continuous flow
  – No Supernatant Withdrawal
• Semi-Batch Process
  – Intermittent flow
• Single stage or two stage
                         Dr. Thomas Marshall
                        (marshall.15@osu.edu)
Anaerobic Sludge Digestion
           Operational Parameters
• Temperature
  – Psychrophilic Range (less than 68 degrees F)
     • Typically Unheated
  – Mesophilic Range (between 77 and 104 degrees F)
     • Requires Heat
     • Most Common Process
  – Thermophilic Range (between 122 and 158
    degrees F)
     • Unusual Set of Microorganisms

                        Dr. Thomas Marshall
                       (marshall.15@osu.edu)
Anaerobic Sludge Digestion
        Operational Parameters
• Retention Times
  – Mesophilic and Thermophilic Range
     • Typically 25-35 days
     • Can be as low as 12-15 days
  – Psychrophilic Range
     • In excess of 100 days
     • Requires large storage volume



                        Dr. Thomas Marshall
                       (marshall.15@osu.edu)
Anaerobic Sludge Digestion
        Operational Parameters
• Substrate Loading
  – Normally expressed as lbs/cu ft - day of volatile
    solids
  – Typical loading rates are .1 - .2 lbs/cu ft - day
     • Assumes Primary or Blended Sludge




                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Biological Activities in Anaerobic
             Digestion
– Microbial Composition of Digesting Sludge
– Survival of Pathogens
– Biochemistry of Anaerobic Digestion
– Microbial Growth Parameters




                    Dr. Thomas Marshall
                   (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
   Microbial Composition of Digesting Sludge

• Process depends exclusively on bacterial activity
  (fungi and protozoa contribute little to the
  process)
• Bacteria Types are classified as
   – Hydrolytic
   – Fermentative
   – Methanogenic
• The most significant of the strict anaerobes are of
  the genus Bacteroides
      • Found at densities of 1010 per gram in feces

                            Dr. Thomas Marshall
                           (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
Microbial Composition of Digesting Sludge

• Some fermentative organisms are facultative
  in anaerobic digestion but the predominate
  population is that of obligate anaerobes such
  as Clostridium
• Reducing conditions release hydrogen sulfide
  – Sulfate is reduced by Desulfovibrio desulfuricans
• The methanogenic population is also strictly
  anaerobic

                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
             Survival of Pathogens
• Salmonella is often used as indicator organism
  for pathogen survival
  – Survival rates are low with infrequent detection
• Vibrio cholerae and Giardia are largely
  destroyed
• Viruses can survive
• Survival depends on temperature, detention
  time and process
                      Dr. Thomas Marshall
                     (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
      Biochemistry of Anaerobic Digestion

• While anaerobic digestion is typically
  described in terms of acid formers and
  methane producers, there are actually four
  distinct phases:
  – Hydrolysis
  – Fermentation
  – Acetogenisis
  – Methanogenisis

                      Dr. Thomas Marshall
                     (marshall.15@osu.edu)
Biochemistry of Anaerobic Digestion




               Dr. Thomas Marshall
              (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
    Biochemistry of Anaerobic Digestion
• Hydrolysis
   – The initial phases of the hydrolysis of a substrate
     occur extracellularly
   – Only a few bacteria are able to produce
     degradation enzymes for large polymer substrates




                        Dr. Thomas Marshall
                       (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
  Biochemistry of Anaerobic Digestion
• Hydrolysis
   – Lipid hydrolysis is not well understood
      • Clostrdia and micrococci appear to produce most of the
        extracellular lipases
      • Some of these enzymes are very specific while others
        will also hydrolyze proteins




                         Dr. Thomas Marshall
                        (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Hydrolysis
   – Polysaccharides include cellulose, pectins and
     starch
   – Polysaccharides are degraded extracellularly by a
     variety of different bacterial genre




                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Fermentation
  – Amino acids and sugars are the most readily
    fermentable substrates
  – Sugars are fermented to alcohols
  – Pyruvate is an important intermediate in the
    fermentation of amino acids from which formate
    and acetate are formed



                     Dr. Thomas Marshall
                    (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Fermentation
  – Acidogenic fermentation results in acetate
  – Carbon dioxide and molecular hydrogen are also
    fermentative end-products




                     Dr. Thomas Marshall
                    (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Acetogenesis
  – For many years is was assumed that methanogens
    could convert all of the fermentative end-products
    directly to methane. However, there is an
    important intermediate step in which acetate and
    hydrogen are produced with OHPA bacteria
     • Obligatory Hydrogen-Producing Acetogenic bacteria




                        Dr. Thomas Marshall
                       (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Methanogenesis
  – Methanosarcina bareri is the only species that can
    produce methane directly from acetate
  – Twice as much methane is generated from acetate
    than from the reduction of carbon dioxide




                      Dr. Thomas Marshall
                     (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Process stability
  – Hydrolysis and fermentation processes proceed
    slowly but the micro-organisms are robust
  – Acetate and hydrogen are present in low
    concentrations during stable operations
  – Overload of carbohydrates will result in elevated
    concentrations of acetate
  – Acetate accumulation results in low pH and
    process inhibition
                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Process stability
  – OHPA bacteria are inhibited by their own
    metabolic product, hydrogen, which is removed by
    the methanogens
  – Early detection of elevated volatile fatty acid
    concentrations (2000 – 5000 mg/l) is an early
    warning to process upset.
  – pH adjustments can counter process failure


                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
 Biochemistry of Anaerobic Digestion
• Process stability
  – Methanogenic inhibition is also caused by:
     • Heavy metals
     • Chloromethane
     • Detergents




                        Dr. Thomas Marshall
                       (marshall.15@osu.edu)
Biochemistry of Anaerobic Digestion




               Dr. Thomas Marshall
              (marshall.15@osu.edu)
Biological Activities in Anaerobic Digestion
          Microbial Growth Parameters

• It is commonly thought that the slow growth rate
  of the methanogens limits the rate of anaerobic
  digestion, however, the OHPA bacteria have a
  slower growth rate (1/10 of the rate of
  methanogens)
• The detention time must be sufficient to allow
  the OHPA bacteria to produce acetate
• The yield coefficients for anaerobic bacteria are
  50% of aerobic bacteria due to organic carbon
  being converted to gas rather than biomass
                       Dr. Thomas Marshall
                      (marshall.15@osu.edu)
Practical Applications
• Typical gas production value is approximately
  15 cubic feet of gas (65% methane) per pound
  of volatile solids
• Typical biogas has 650 BTU/cu ft
• H2S is undesirable and can be removed with
  scrubbers



                    Dr. Thomas Marshall
                   (marshall.15@osu.edu)
Practical Applications
• Gas can be used to directly provide heat, run
  internal combustion engines or micro-turbines
• Operating gas pressures are typically 12-15
  inches of water head
• Cogeneration is cost effective for communities
  with 1 MGD or higher wastewater flows
• If electrical costs double, payback period for
  biogas facilities is divided by a factor of 2
                    Dr. Thomas Marshall
                   (marshall.15@osu.edu)
Conclusion
• This presentation was intended to provide a basic
  process overview of anaerobic digestion and
  biogas production
• A solid technical platform provides a basis upon
  which further investigation into the feasibility of
  biogas-to-energy facilities in your community can
  be studied
• Bringing Biogas to Your Community Could Bring
  Energy Stimulus Money, Jobs and Energy
  Independence
                      Dr. Thomas Marshall
                     (marshall.15@osu.edu)
Biogas Basics
              presented by

Tom Marshall, Ph.D, P.E.
Operator Training Committee of Ohio
             CLASS III & IV
             WORKSHOP
         THURSDAY, AUGUST 13, 2009
      RAMADA PLAZA HOTEL & CONFERENCE
                   CENTER
              4900 Sinclair Road
            Columbus, OH 43229

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Tom marshall

  • 1. Biogas Basics presented by Tom Marshall, Ph.D., P.E. Operator Training Committee of Ohio CLASS III & IV WORKSHOP THURSDAY, AUGUST 13, 2009 RAMADA PLAZA HOTEL & CONFERENCE CENTER 4900 Sinclair Road Columbus, OH 43229
  • 2. Bringing Biogas to Your Community Could Bring Energy Stimulus Money, Jobs and Energy Independence • This presentation is intended to provide a basic process overview of anaerobic digestion and biogas production • A solid technical background provides a platform upon which further investigation into the feasibility of biogas-to-energy facilities in your community can be explored Dr. Thomas Marshall (marshall.15@osu.edu)
  • 3. Process Overview • Anaerobic Sludge Digestion • Biological Activities in Anaerobic Digestion • Practical Applications Dr. Thomas Marshall (marshall.15@osu.edu)
  • 4. Anaerobic Sludge Digestion – Process Description – Operational Parameters Dr. Thomas Marshall (marshall.15@osu.edu)
  • 5. Anaerobic Sludge Digestion Process Description • Involves a complex mixed culture of anaerobic organisms to hydrolyze, ferment and convert to methane the fats, proteins and polysaccharides in organic sludge solids • Organic solids are typically reduced by 50% Dr. Thomas Marshall (marshall.15@osu.edu)
  • 6. Anaerobic Sludge Digestion Process Description • Batch Process – Supernatant Withdrawal • High-Rate Process – Continuous flow – No Supernatant Withdrawal • Semi-Batch Process – Intermittent flow • Single stage or two stage Dr. Thomas Marshall (marshall.15@osu.edu)
  • 7. Anaerobic Sludge Digestion Operational Parameters • Temperature – Psychrophilic Range (less than 68 degrees F) • Typically Unheated – Mesophilic Range (between 77 and 104 degrees F) • Requires Heat • Most Common Process – Thermophilic Range (between 122 and 158 degrees F) • Unusual Set of Microorganisms Dr. Thomas Marshall (marshall.15@osu.edu)
  • 8. Anaerobic Sludge Digestion Operational Parameters • Retention Times – Mesophilic and Thermophilic Range • Typically 25-35 days • Can be as low as 12-15 days – Psychrophilic Range • In excess of 100 days • Requires large storage volume Dr. Thomas Marshall (marshall.15@osu.edu)
  • 9. Anaerobic Sludge Digestion Operational Parameters • Substrate Loading – Normally expressed as lbs/cu ft - day of volatile solids – Typical loading rates are .1 - .2 lbs/cu ft - day • Assumes Primary or Blended Sludge Dr. Thomas Marshall (marshall.15@osu.edu)
  • 10. Biological Activities in Anaerobic Digestion – Microbial Composition of Digesting Sludge – Survival of Pathogens – Biochemistry of Anaerobic Digestion – Microbial Growth Parameters Dr. Thomas Marshall (marshall.15@osu.edu)
  • 11. Biological Activities in Anaerobic Digestion Microbial Composition of Digesting Sludge • Process depends exclusively on bacterial activity (fungi and protozoa contribute little to the process) • Bacteria Types are classified as – Hydrolytic – Fermentative – Methanogenic • The most significant of the strict anaerobes are of the genus Bacteroides • Found at densities of 1010 per gram in feces Dr. Thomas Marshall (marshall.15@osu.edu)
  • 12. Biological Activities in Anaerobic Digestion Microbial Composition of Digesting Sludge • Some fermentative organisms are facultative in anaerobic digestion but the predominate population is that of obligate anaerobes such as Clostridium • Reducing conditions release hydrogen sulfide – Sulfate is reduced by Desulfovibrio desulfuricans • The methanogenic population is also strictly anaerobic Dr. Thomas Marshall (marshall.15@osu.edu)
  • 13. Biological Activities in Anaerobic Digestion Survival of Pathogens • Salmonella is often used as indicator organism for pathogen survival – Survival rates are low with infrequent detection • Vibrio cholerae and Giardia are largely destroyed • Viruses can survive • Survival depends on temperature, detention time and process Dr. Thomas Marshall (marshall.15@osu.edu)
  • 14. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • While anaerobic digestion is typically described in terms of acid formers and methane producers, there are actually four distinct phases: – Hydrolysis – Fermentation – Acetogenisis – Methanogenisis Dr. Thomas Marshall (marshall.15@osu.edu)
  • 15. Biochemistry of Anaerobic Digestion Dr. Thomas Marshall (marshall.15@osu.edu)
  • 16. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Hydrolysis – The initial phases of the hydrolysis of a substrate occur extracellularly – Only a few bacteria are able to produce degradation enzymes for large polymer substrates Dr. Thomas Marshall (marshall.15@osu.edu)
  • 17. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Hydrolysis – Lipid hydrolysis is not well understood • Clostrdia and micrococci appear to produce most of the extracellular lipases • Some of these enzymes are very specific while others will also hydrolyze proteins Dr. Thomas Marshall (marshall.15@osu.edu)
  • 18. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Hydrolysis – Polysaccharides include cellulose, pectins and starch – Polysaccharides are degraded extracellularly by a variety of different bacterial genre Dr. Thomas Marshall (marshall.15@osu.edu)
  • 19. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Fermentation – Amino acids and sugars are the most readily fermentable substrates – Sugars are fermented to alcohols – Pyruvate is an important intermediate in the fermentation of amino acids from which formate and acetate are formed Dr. Thomas Marshall (marshall.15@osu.edu)
  • 20. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Fermentation – Acidogenic fermentation results in acetate – Carbon dioxide and molecular hydrogen are also fermentative end-products Dr. Thomas Marshall (marshall.15@osu.edu)
  • 21. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Acetogenesis – For many years is was assumed that methanogens could convert all of the fermentative end-products directly to methane. However, there is an important intermediate step in which acetate and hydrogen are produced with OHPA bacteria • Obligatory Hydrogen-Producing Acetogenic bacteria Dr. Thomas Marshall (marshall.15@osu.edu)
  • 22. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Methanogenesis – Methanosarcina bareri is the only species that can produce methane directly from acetate – Twice as much methane is generated from acetate than from the reduction of carbon dioxide Dr. Thomas Marshall (marshall.15@osu.edu)
  • 23. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Process stability – Hydrolysis and fermentation processes proceed slowly but the micro-organisms are robust – Acetate and hydrogen are present in low concentrations during stable operations – Overload of carbohydrates will result in elevated concentrations of acetate – Acetate accumulation results in low pH and process inhibition Dr. Thomas Marshall (marshall.15@osu.edu)
  • 24. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Process stability – OHPA bacteria are inhibited by their own metabolic product, hydrogen, which is removed by the methanogens – Early detection of elevated volatile fatty acid concentrations (2000 – 5000 mg/l) is an early warning to process upset. – pH adjustments can counter process failure Dr. Thomas Marshall (marshall.15@osu.edu)
  • 25. Biological Activities in Anaerobic Digestion Biochemistry of Anaerobic Digestion • Process stability – Methanogenic inhibition is also caused by: • Heavy metals • Chloromethane • Detergents Dr. Thomas Marshall (marshall.15@osu.edu)
  • 26. Biochemistry of Anaerobic Digestion Dr. Thomas Marshall (marshall.15@osu.edu)
  • 27. Biological Activities in Anaerobic Digestion Microbial Growth Parameters • It is commonly thought that the slow growth rate of the methanogens limits the rate of anaerobic digestion, however, the OHPA bacteria have a slower growth rate (1/10 of the rate of methanogens) • The detention time must be sufficient to allow the OHPA bacteria to produce acetate • The yield coefficients for anaerobic bacteria are 50% of aerobic bacteria due to organic carbon being converted to gas rather than biomass Dr. Thomas Marshall (marshall.15@osu.edu)
  • 28. Practical Applications • Typical gas production value is approximately 15 cubic feet of gas (65% methane) per pound of volatile solids • Typical biogas has 650 BTU/cu ft • H2S is undesirable and can be removed with scrubbers Dr. Thomas Marshall (marshall.15@osu.edu)
  • 29. Practical Applications • Gas can be used to directly provide heat, run internal combustion engines or micro-turbines • Operating gas pressures are typically 12-15 inches of water head • Cogeneration is cost effective for communities with 1 MGD or higher wastewater flows • If electrical costs double, payback period for biogas facilities is divided by a factor of 2 Dr. Thomas Marshall (marshall.15@osu.edu)
  • 30. Conclusion • This presentation was intended to provide a basic process overview of anaerobic digestion and biogas production • A solid technical platform provides a basis upon which further investigation into the feasibility of biogas-to-energy facilities in your community can be studied • Bringing Biogas to Your Community Could Bring Energy Stimulus Money, Jobs and Energy Independence Dr. Thomas Marshall (marshall.15@osu.edu)
  • 31. Biogas Basics presented by Tom Marshall, Ph.D, P.E. Operator Training Committee of Ohio CLASS III & IV WORKSHOP THURSDAY, AUGUST 13, 2009 RAMADA PLAZA HOTEL & CONFERENCE CENTER 4900 Sinclair Road Columbus, OH 43229