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To design a solar rickshaw which would be manual
  driven as well as motor driven using solar energy.




 Project Guide – Mrs. Richa Pandey
 Project Supervisor – Mr. Jeeoot Singh




                                 Nitesh Prasad (BE/1183/08)
                                 Vishal Balodia(BE/1149/08)
                                   Prateek Jha (BE/1181/08)
                                  Sunny Kumar(BE/1194/08)
Why Solar Rickshaw ?


1.To reduce the effort of rickshaw puller

2. To use abundantly available solar power

3. To reduce the use of fossil fuels

4. Ecofriendly in nature

5. High future prospects in Renewable energy field
Objective


To design a hybrid rickshaw, manual driven as well as motor driven
using Solar Energy to reduce the effort of rickshaw puller. The payload
would be 250 kg, two passengers with a driver.

                               This includes:

 Maximising the surface area of the hood.
 Minimising the weight of the rickshaw.
 Selection of motor and other circuitry elements.
 Circuit design (electrical and mechanical).
 Selection of solar cells.
Introduction

 The sun provides the earth with energy at a rate of more than 100 000 TW
  (1 TW = 1012 W).

 India has high solar insolation, an ideal combination for using solar energy.
  This energy can be used to drive a rickshaw.

 To reduce the effort of rickshaw puller decision has been taken to assist
  rickshaw puller with the help of solar driven motors. This can be done in
  two ways:

     Modification / improvement in prevailing rickshaw design.
     Modification / improvement in solar cells.


  Since the field related to improvement in solar cells is confined for scientific
  research we will purchase solar cells directly from the market and will switch
  our focus on the mechanical part i.e. Designing the solar rickshaw.
Mathematical Modeling

 Force analysis of rickshaw up the inclined plane




         F= µMg cos   + Mg sin

         Power, P=Force (F) × Velocity (V)
Assuming Velocity, V =15 kmph or 4 mps


                                           ------>
             Mass         00          40     60         80     100

           300           2352    3172        3572       3972   4364


           350           2744    3700        4168       4632   5092
Power
Required
           400           3136    4228        4764       5296   5820


           450           3528    4756        5356       5956   6544


           500           3920    5284        5956       6616   7272
Solar cells and its selection

 Solar cells are devices which convert solar energy directly into electricity by
  photovoltaic effect. The current generation of crystalline and amorphous silicon
  solar cells has efficiencies between 5% and 17%. Solar cells have been classified into
  following types:

  •   Silicon wafer based solar cells
  •   Photo-electrochemical solar cells
  •   Dye sensitize solar cells
Battery and its selection

 A storage battery is a group of one or more electrochemical
  cells which comes in different sizes, shapes and
  specifications. Some of the commonly used include :
     Lead-Acid
     Nickel Cadmium (NiCd)
     Lithium ion (Li-ion)
Total daily energy expenditure by Electric
                Rickshaws
Battery Specifications
Electric Motor and its selection

A electric motor converts electrical energy to mechanical energy.
Brushless DC motors are powered by direct current and have electronic
commutation system rather than mechanical commutators and brushes.
The current-to-torque and frequency-to-speed relationships of BLDC
motors are linear.




           48 volt Heinzmann hub motor 1200 watt is selected
CAD Model for Solar Rickshaw
Specifications of Solar Rickshaw
Power Source           Electrical and Pedal              Controller Mounting   On Centre of handle of
                                                                               Rickshaw
Type of Drive          Electric Motor Assisted Pedal
                       Driven                            Electronic Throttle   Mounted on Right Side of Handle
Electric Motor         48 volt Heinzmann hub motor
                       1200 watt
                                                         Battery               48V,18 Ah, Deep Cycle,Li-ion
Electric Motor type    Hub Motor
                                                                               Battery

Motor Controller       Driving and Controlling the RPM
                                                         Charge Controller     From 220 VAC supply or
                       of BLDC Motor
                                                                               Optional Solar Charging

Transmission           Sprocket and Chain Drive with
                       override at rear axle             Battery Weight        15 Kg approx.


Payload                250 kg considering 2 passengers   Weight                160 kg ( including all items)
                       and 1 driver
Average Speed          15 kmph                           Body                  Made of CRC Sheet or FRP

Motor RPM              160 rpm
                                                         Weight                45 kg

Motor Mounting         Front Wheel Hub
                                                         Overall Size          1300 mm x 1200 mm x 1500 mm

Weight of Motor        8 kg approx.
                                                         Hood Material         Rexin
Motor Control          Electronic Controller and
                       Throttle                          Hood Type             Folding
Sample Calculations

 For total (rickshaw + Passengers + Driver) mass, m = 400 kg to run on a flat
    road (ϴ=0o) running at a speed of 15 kmph/4 mps, the power required is
    3136 W.

 For the same rickshaw running on an inclined road (ϴ=4o) at the same speed,
    the power required is 4228 W.

 The extra effort to be compensated is 4228 – 3136 = 1092 W


 For the selected solar cell, power output per unit area = 168.1 W/m2

 Through our CAD model we have achieved roughly 2 m2 generating
   168.1 *2= 336.2 W
Future Aspects


 To increase the efficiency of solar cell.
 To reduce the weight of the frame and body.
 To use light weight high energy density battery.
 To use alternator or regenerative braking down the
  slope to charge the battery.
 To use sensors and actuators for speed control and
  battery indicator.
THANK YOU

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Solar rickshaw

  • 1. To design a solar rickshaw which would be manual driven as well as motor driven using solar energy.  Project Guide – Mrs. Richa Pandey  Project Supervisor – Mr. Jeeoot Singh Nitesh Prasad (BE/1183/08) Vishal Balodia(BE/1149/08) Prateek Jha (BE/1181/08) Sunny Kumar(BE/1194/08)
  • 2. Why Solar Rickshaw ? 1.To reduce the effort of rickshaw puller 2. To use abundantly available solar power 3. To reduce the use of fossil fuels 4. Ecofriendly in nature 5. High future prospects in Renewable energy field
  • 3. Objective To design a hybrid rickshaw, manual driven as well as motor driven using Solar Energy to reduce the effort of rickshaw puller. The payload would be 250 kg, two passengers with a driver. This includes:  Maximising the surface area of the hood.  Minimising the weight of the rickshaw.  Selection of motor and other circuitry elements.  Circuit design (electrical and mechanical).  Selection of solar cells.
  • 4. Introduction  The sun provides the earth with energy at a rate of more than 100 000 TW (1 TW = 1012 W).  India has high solar insolation, an ideal combination for using solar energy. This energy can be used to drive a rickshaw.  To reduce the effort of rickshaw puller decision has been taken to assist rickshaw puller with the help of solar driven motors. This can be done in two ways:  Modification / improvement in prevailing rickshaw design.  Modification / improvement in solar cells. Since the field related to improvement in solar cells is confined for scientific research we will purchase solar cells directly from the market and will switch our focus on the mechanical part i.e. Designing the solar rickshaw.
  • 5. Mathematical Modeling  Force analysis of rickshaw up the inclined plane F= µMg cos + Mg sin Power, P=Force (F) × Velocity (V)
  • 6. Assuming Velocity, V =15 kmph or 4 mps ------> Mass 00 40 60 80 100 300 2352 3172 3572 3972 4364 350 2744 3700 4168 4632 5092 Power Required 400 3136 4228 4764 5296 5820 450 3528 4756 5356 5956 6544 500 3920 5284 5956 6616 7272
  • 7. Solar cells and its selection  Solar cells are devices which convert solar energy directly into electricity by photovoltaic effect. The current generation of crystalline and amorphous silicon solar cells has efficiencies between 5% and 17%. Solar cells have been classified into following types: • Silicon wafer based solar cells • Photo-electrochemical solar cells • Dye sensitize solar cells
  • 8.
  • 9. Battery and its selection  A storage battery is a group of one or more electrochemical cells which comes in different sizes, shapes and specifications. Some of the commonly used include :  Lead-Acid  Nickel Cadmium (NiCd)  Lithium ion (Li-ion)
  • 10. Total daily energy expenditure by Electric Rickshaws
  • 12. Electric Motor and its selection A electric motor converts electrical energy to mechanical energy. Brushless DC motors are powered by direct current and have electronic commutation system rather than mechanical commutators and brushes. The current-to-torque and frequency-to-speed relationships of BLDC motors are linear. 48 volt Heinzmann hub motor 1200 watt is selected
  • 13. CAD Model for Solar Rickshaw
  • 14. Specifications of Solar Rickshaw Power Source Electrical and Pedal Controller Mounting On Centre of handle of Rickshaw Type of Drive Electric Motor Assisted Pedal Driven Electronic Throttle Mounted on Right Side of Handle Electric Motor 48 volt Heinzmann hub motor 1200 watt Battery 48V,18 Ah, Deep Cycle,Li-ion Electric Motor type Hub Motor Battery Motor Controller Driving and Controlling the RPM Charge Controller From 220 VAC supply or of BLDC Motor Optional Solar Charging Transmission Sprocket and Chain Drive with override at rear axle Battery Weight 15 Kg approx. Payload 250 kg considering 2 passengers Weight 160 kg ( including all items) and 1 driver Average Speed 15 kmph Body Made of CRC Sheet or FRP Motor RPM 160 rpm Weight 45 kg Motor Mounting Front Wheel Hub Overall Size 1300 mm x 1200 mm x 1500 mm Weight of Motor 8 kg approx. Hood Material Rexin Motor Control Electronic Controller and Throttle Hood Type Folding
  • 15. Sample Calculations  For total (rickshaw + Passengers + Driver) mass, m = 400 kg to run on a flat road (ϴ=0o) running at a speed of 15 kmph/4 mps, the power required is 3136 W.  For the same rickshaw running on an inclined road (ϴ=4o) at the same speed, the power required is 4228 W.  The extra effort to be compensated is 4228 – 3136 = 1092 W  For the selected solar cell, power output per unit area = 168.1 W/m2  Through our CAD model we have achieved roughly 2 m2 generating  168.1 *2= 336.2 W
  • 16. Future Aspects  To increase the efficiency of solar cell.  To reduce the weight of the frame and body.  To use light weight high energy density battery.  To use alternator or regenerative braking down the slope to charge the battery.  To use sensors and actuators for speed control and battery indicator.