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INDUSTRIAL
VEHICLE MODIFICATIONS
CONTENTS
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WELCOME TO RMA AUTOMOTIVE.........................................................................................................
ENGINEERING EXCELLENCE....................................................................................................................
MODIFICATION PORTFOLIO...................................................................................................................
INDUSTRIAL SPECIFICATION...................................................................................................................
INDUSTRIAL MODIFICATION PORTFOLIO...............................................................................................
INDUSTRIAL FEATURES
SAFETY FEATURES..............................................................................................................................
DURABILITY FEATURES....................................................................................................................
OPERATIONAL FEATURES.................................................................................................................
VEHICLE SPECIFICATION.......................................................................................................................
MODIFICATION DIMENSIONS...............................................................................................................
MODIFICATION SPECIFICATIONS..........................................................................................................
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WELCOME TO RMA AUTOMOTIVE
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RMA Automotive, a division of RMA Group,
is a world-leading provider of light and heavy
duty vehicles, purpose-built modified vehicles
and fleet solutions to a diverse global
customer base. From Aid & Development
organizations, vast corporate entities and
governments to original equipment
manufacturers, RMA Automotive is a major
supplier to commercial and non-commercial
markets globally.
The integrated strength of RMA’s specialized
business units offers:
• Combined experience
• Engineering excellence
• Responsiveness to customer needs
• Competitive pricing through vast scales
• 75,000 units delivered to customers over the last three years.
RMA industrial modifications build on the base vehicle’s standard original equipment manufacturer (OEM) features by adding essential
safety enhancements, improving durability and optimizing operational capability. The modifications are tailor-made for the world’s most
challenging commercial and civil operations, complying with very latest industry safety and fleet management requirements.
RMA is the only Ford Motor Company “Qualified Vehicle Modifier” (QVM) program participant in the Asia-Pacific and Africa regions, and
enjoys the same status from Land Rover as its first “Approved Vehicle Modifier” (AVM). All modifications meet the manufacturer’s stringent
quality guidelines and engineering criteria. Compliant vehicles are backed by a full Ford warranty on the vehicle and RMA warranty on
modifications.
ASIA PACIFIC
China
Vietnam
Laos
Thailand
Cambodia
Myanmar
Singapore
Indonesia
AUSTRALIA
Brisbane
Perth
CENTRAL ASIA
Kazakhstan
Afghanistan
MIDDLE EAST
UAE
AFRICA
Kenya
South Sudan
South Africa
Liberia
EUROPE
United Kingdom
Germany
Turkey
AMERICAS
USA
Haiti
Creative automotive solutions tailored
to customer requirements
Uncompromised excellence in business
practice & products
Investing in business, partnerships
& products for the future
INNOVATION
OUR CORE VALUES
INTEGRITY ENDURANCE
ENGINEERING EXCELLENCE
All RMA modifications are developed with whole vehicle integrity as the core philosophy
and stringent engineering practice. By fully integrating the design, engineering, testing
and manufacturing standards, the safety, durability and operational effectiveness of
the vehicle is optimized. This marks RMA Automotive as leader in the field of light
vehicle modifications.
RMA Automotive conducts extensive component and whole vehicle testing to ensure
that the real world application meets all possible operational conditions. By carrying
out vehicle testing in a variety of climates, terrain and operational environments, RMA
engineers ensure that the modified features will not fail. RMA prides itself in supplying
vehicles to the world’s leading resource extraction companies, such as the mining industry,
and has built up an extensive technical knowledge of the operational challenges faced in
the field. This experience is an important element of continuous improvement in the
product development process.
RMA product development, quality and manufacturing processes are established to
OEM standards. Vehicle operators can be confident that their vehicle fleet will remain
dependable and able to withstand the unrelenting demands of the modern industrial
environment. Customer focus is paramount, ensuring that RMA modifications are
engineered to reduce operating and maintenance costs along
with ensuring the safety of personnel.
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INDUSTRIAL EMERGENCY & SECURITY UTILITY
MODIFICATION PORTFOLIO
Large fleets contain a variety of vehicles used for multiple applications, often with specific modifications to suit challenging operating
requirements. RMA offers an extensive range of pickup modifications for use across a range of commercial, civil and military applications.
RMA's modular engineering approach ensures that whilst each modification is built onto a specific compact pickup platform, adaptation
for any vehicle with the same size platform is possible. The below images show the core modifications available:
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Within the range of modifications available from RMA, the industrial vehicle modifications portfolio comprises of four key products,
offering a choice of solutions for operational and maintenance applications;
INDUSTRIAL MODIFICATIONS
MINE SITE
Robust off road modification providing an adaptable working platform for austere industrial
operating environments. Modifications improve vehicle safety, durability and operational
capability.
DROPSIDE
Multi-purpose aluminium dropside tray for multiple load carrying and operational applications.
Provides a high capacity load carrying alternative to a conventional pickup, with the safety,
durability and operational capability features available on the Mine Site vehicle.
MAINTENANCE / MAINTENANCE ROADSTER
Heavy duty, multi-purpose mobile maintenance unit with remote, offroad operational capability.
Adaptable maintenance platform with extensive storage and equipment options. Available as a
closed (Maintenance) or open variant (Maintenance Roadster).
WORKSHOP
Heavy duty, multi-purpose mobile workshop with remote, off road operational capability.
Adaptable workshop unit with extensive storage and equipment configurations. Provides weather
protection and a self-contained working environment.
MINE SITE
DROPSIDE
MAINTENANCE
MAINTENANCE
ROADSTER
WORKSHOP
POLICE
AMBULANCE
PRISONER
TRANSPORT
CASH IN TRANSIT
ARMORED
PERSONNEL
CARRIER
REFRIGERATED
AID &
DEVELOPMENT
MEDICAL CLINIC
INDUSTRIAL SPECIFICATION
RMA industrial vehicle modifications have been developed to ensure that the modified vehicle specification is optimized for its
intended application. RMA offers a series of features developed from the extensive knowledge gained through experience meeting
the requirements of global commercial, civil and military organizations. This provides operators with a safe, functional and durable
vehicle platform which can be tailored with optional features to suit specific operational requirements. These vehicle attributes are
classified into three key areas;
STANDARD INDUSTRIAL FEATURES
All RMA industrial vehicle modifications are based on an OEM base vehicle specification. In addition, each industrial modification
includes a minimum standard specification to ensure that the modified vehicle is suitable for its intended application. This specification
provides operators with a safe, functional and durable vehicle platform that can be used for a variety of industrial operations or which
can be tailored with optional features to suit specific operational requirements.
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SAFETY
Modified features that improve safety
by enhancing vehicle visibility and
protecting the vehicle occupants in the
event of a collision. They allow a vehicle
to comply with the specific safety
requirements of major international
resource extraction companies.
DURABILITY
Modified features that improve durability
by protecting vehicle components that
are likely to wear out prematurely or
be damaged due to the operational
conditions and environment.
OPERATIONAL CAPABILITY
Modified features that enhance operational
capability by improving vehicle effectiveness
and personnel working efficiency.
Optional features include tools and
equipment to meet specialist industrial
operating requirements.
MINE SITE FEATURES DROPSIDE FEATURES MAINTENANCE FEATURES WORKSHOP FEATURES
Fire extinguisher (1kg)
Safety kit (First aid kit, Warning triangle)
Wheel nut indicators
Enhanced fuel filtration system
Aluminum dropside tray
Reflective vehicle decals
Safety flag
Amber beacon light
Heavy duty brake pads
Heavy duty suspension
Canvas seat covers
Workshop body
Rear access step
Roof ventilation fans
Workshop workbench
Workshop shelving
Tool mounting board
220 Volt electrical system
Deep cycle battery
Heavy duty suspension
Canvas seat covers
Auxilliary AC Power Socket
Electrical integration system
Reflective vehicle decals
Safety flag
Amber beacon light
Heavy duty brake pads
Heavy duty suspension
Canvas seat covers
Maintenance body
Roller shutter doors
Interior storage lighting
Deep cycle battery
Heavy duty suspension
Canvas seat covers
INDUSTRIAL MODIFICATION PORTFOLIO
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FORD RANGER MINE SITE
FORD RANGER DROPSIDE
FORD RANGER MAINTENANCE FORD RANGER MAINTENANCE ROADSTER
FORD RANGER WORKSHOP
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INDUSTRIAL MODIFICATION PORTFOLIO
TOYOTA HILUX MINE SITE
CHEVROLET COLORADO MINE SITE
NISSAN NAVARA MINE SITE
AMBER BEACON LIGHT
High intensity amber beacon light
Improves vehicle visibility and safety with roof mounted, high intensity lighting. Suitable for
industrial and mining environments.
MINING LIGHT BAR WITH AMBER BEACON
High intensity amber beacon light with tail lights
Improves vehicle visibility and safety with high intensity LED lighting, replicating vehicle tail,
brake and turn signal lights into roof mounted position. Suitable for industrial and mining
environments, the light bar is waterproof to IP67 level, features lightweight aluminum
construction and is vibration resistant.
Available for fitment to the rear mounting frame.
SAFETY FEATURES
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ULTRA LED LIGHT BAR
Ultra high visibility LED light bar
The ultra LED light bar further enhances light output of the LED light bar, featuring 54 individual
LED's providing ultra high visibility lighting for turn signals, braking, reversing and strobe patterns.
Available for fitment to the vehicle roof.
SAFETY
LED DRIVING LIGHTS
Driving/Work lights
Utilizing the existing LED light bar system, the driving/work lights provide compact yet powerful
illumination for night driving or working, ensuring optimum visibility and safety inside and outside
the vehicle.
LED REAR WORK LIGHTS
Reversing/Work lights
Utilizing the existing LED light bar system, the reversing/work lights provide compact yet powerful
illumination for night driving or working, ensuring optimum visibility and safety inside and outside
the vehicle.
The RMA LED light bar provides the optimum high visibility lighting solution for light vehicle applications. Designed to meet the stringent
safety requirements demanded by industrial and mining companies, military forces and emergency services, the LED light bar offers a fully
customizable high visibility lighting system available with two levels of light output to suit operational requirements.
The light bar can be fitted with a choice of lens colors, including amber, clear, blue, red, green and yellow. Each LED can be individually
programmed to flash in a specific strobe pattern or intensity level.
Vehicle safety is further enhanced by replicating vehicle tail light functions into a roof mounted position. Suitable for austere industrial
and mining environments, the light bar is dust and waterproof to IP65 and vibration resistant. It is manufactured in lightweight aluminum
with rubber sealed, polycarbonate lenses.
LED LIGHT BAR
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Front
Rear
ROLLOVER PROTECTION SYSTEM (ROPS)
Internal vehicle roll over protection
The RMA Rollover Protection System (ROPS) has been developed to provide optimum safety to
vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the
existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS
reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover.
RMA ROPS is not compatible with vehicles fitted with curtain airbag systems.
Vehicle rollover is one of the most severe
accidents that a vehicle can be involved in.
Where OEM manufacturers develop their
vehicles with deformable ‘safety zones’ to
protect the occupants from head-on or side
collisions, the passenger car industry safety
organizations – Euro NCAP, Australian NCAP &
US NHTSA – don’t include any specific tests to
measure the safety of a light utility vehicle,
such as a pickup or SUV, in the event of a
rollover. Nor do the tests consider the specific
anomalies that are unique to off road vehicle
safety or industrial working environments.
The US NHTSA states that SUV type vehicles
are 2.5 times more likely to rollover than a
sedan car. Furthermore, 33% of SUV fatalities
are as a result of rollover, highlighting the
importance of additional vehicle rollover safety
protection.
Tall and narrow vehicles, such as pickups and
SUVs are more susceptible to rollover due to
their higher center of gravity and vehicle
weight increasing the chance of rollover.
Furthermore, modern off road vehicles are
quiet, comfortable and fitted with many safety
systems, often providing the driver with a false
sense of security that reduces awareness of
dangerous driving conditions. These vehicle
characteristics, along with typical use patterns
in off road environments contribute to the
potential for rollover incidents to occur. These
remote and challenging operating conditions
are often found in remote industrial working
environments, such as mining, where rollover
is even more serious due to the reduced
availability of emergency services.
ROPS Features
Industry Standard
The ROPS is designed to meet the most stringent
safety standards required by the world’s major
resource extraction companies. The RMA test protocol
harnesses advanced engineering expertise to optimize
safety, utilizing learnings from the FIA international
motorsport federation in their evaluation of motor
racing rollover accidents.
Optimum Packaging
The ROPS roll cage features a lightweight design
that adds only 34kg to the overall vehicle weight
for a double cab vehicle. Roll cage construction
maintains maximum entry/exit clearance and does
not affect internal headroom. Key contact points
are fitted with high density foam padding that has
been specifically designed to minimize injury to
occupants who are not wearing a helmet.
Precision Manufacturing
The ROPS roll cage is manufactured from cold drawn
high tensile steel with CNC formed tubing joined with
CNC machined connecting joints. Mounting brackets
are laser machined to ensure maximum dimensional
accuracy for optimum fit within the vehicle. All tubing
is powder coated for durability and a discreet
appearance.
ROLLOVER PROTECTION SYSTEM (ROPS)
Testing Standards
As there is no industry testing standard for rollover
protection on light utility vehicles and to ensure that
the ROPS meets the most stringent safety standards,
RMA has developed its own test protocol. The RMA
ROPS engineering test & development process includes
numerous tests to ensure the safety of vehicle
occupants. Finite Element Analysis (FEA) is used to
design the required strength into the ROPS, while
practical tests actively replicate the loads being
applied and validate the ROPS performance.
This merging of high tech engineering theory and
practical application ensures that RMA offers optimum
vehicle safety without adding unnecessary weight to
the vehicle.
Vehicle Rollover
The RMA Rollover Protection System has been
developed to provide optimum safety to vehicle
occupants in the event of a rollover incident.
The ROPS is designed to augment the existing vehicle
safety structure and, if the vehicle occupants are
wearing seat belts, the ROPS reduces the potential
for head injuries caused by roof crush when a vehicle
is involved in a rollover.
Side Roof Impact:
by developing the ROPS to
resist lateral side loading on
the roof, should a 90° rollover
occur, the roof structure
around the occupants heads
remains strong enough to
resist crushing by distributing
the forces through the vehicle, thereby reducing
injuries to the vehicle occupants.
Vertical Roof Impact:
in the event of a 180° vehicle
rollover, the ROPS will
augment the vehicle body
structure to minimize roof
crushing directly above the
passengers heads by
distributing the force though the vehicle body
structure, again reducing injuries to the vehicle
occupants.
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HEADLIGHT ON SYSTEM
Automatic headlight on system
Vehicle headlights will automatically turn on when the engine ignition is switched on. The driver
is not required to actively switch the headlights on. Improves vehicle visibility and safety, meeting
mine site safety requirements. Can be linked to the LED light bar system where both headlights
and light bar are turned on automatically.
Can be integrated with LED light bar system.
CENTER HIGH MOUNTED STOP LIGHT
High level stop light mounted on load rest or rear mounting frame
Center high mounted stop light (CHMSL) can be located on the vehicle load rest or rear mounting
frame. Operating alongside the main brake lights, the high mounted position increases visibility
for vehicles following behind, helping to improve safety.
SAFETY
SPEED LIMITER
Electronically programmable speed limiter system
Provides a programmable electronic speed limiter that restricts vehicle maximum speed. The speed
limit can be programmed by either the driver or centrally by the vehicle fleet manager depending on
the intended usage. The speed limit can be set in KM/H or MPH, from 30km/h (18mph) upwards
and can also be set to limit engine RPM. The system does not provide vehicle braking. The system
is available for any vehicle fitted with electronic ‘drive-by-wire’ throttle control and is TÜV, KBA and
EC standard approved.
REVERSING ALARM
Audible vehicle reversing alarm
Improves safety for personnel operating outside the vehicle when it is reversing. The alarm is
activated when reverse gear is selected by the driver and helps warn others when the driver is
unable to see the blind spots behind the vehicle. The 102db alarm can be mounted on the light
bar or underneath the rear body.
REAR VIEW CAMERA
Rear license plate mounted camera
Rear mounted camera provides a visual image behind the vehicle when reversing. Rear view
camera significantly increases safety and reduces the chance of vehicle damage caused by reversing
into objects located behind the vehicle. Provides the driver with greater confidence when
maneuvering in confined spaces.
The camera is activated when reverse gear is selected and a rear view image is displayed within
the internal rear view mirror housing. The image has 3 graduated distance reference lines to
indicate how far behind the vehicle an object is located; Blue line - 4m, Red line - 1m, Yellow line -
0.7m
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REFLECTIVE SEAT BELT COVERS
High visibility reflective seat belt covers
Enables easy identification if seatbelts are being worn inside a vehicle. The reflective markings
and high visibility material is easily identified both at night and during daylight hours.
FIRE EXTINGUISHER
Hand held fire extinguisher
Safety requirement to deal with minor vehicle related fires. The powder fire extinguisher can be
used on electrical, fuel and gas related fires. Three sizes can be specified for fitment inside the
vehicle cabin or load space: 1kg, 2.5kg, 9kg
WHEEL NUT INDICATORS
High visibility wheel nut indicators
Allows loose wheel nuts to be quickly and easily identified, preventing vehicle hub damage, loss
of a wheel and any resulting accidents. The wheel nut indicators are aligned in pairs when the
wheel nuts are tightened to the required torque settings. If a wheel nut becomes loose then the
arrow indicator shows the misalignment, highlighting a potentially loose wheel nut.
REFLECTIVE VEHICLE DECALS
High visibility reflective vehicle marking decals
Improves vehicle visibility and safety, particularly at night. High UV resistance for durability under
intense sunlight.
Choice of two color patterns on the front, rear and side of the vehicle:
Red/White/Yellow: Red (rear), White (front), Yellow (side)
Red/White: Red & White checker pattern on front, ear and side
SAFETY FLAG
High visibility safety flag mounted on flexible fiberglass pole
A high visibility safety flag improves visibility of light vehicles in mining environments. The 2.4m
high safety flag can be mounted onto the front bullbar or inside the pickup bed giving vehicles an
extra layer of protection, particularly where the operating terrain contains large dips and hills,
where vehicle mounted beacon lights may not be visible. By combining the safety flag with a LED
beacon, drivers can ensure they are always in the line of sight of heavy machinery. The flag shaft
is constructed from a high quality, flexible fiberglass rod. The safety flag can be mounted on a
spring base or solid, removable mount which allows the flag shaft to be stored when the vehicle
is offsite. All electrical cables are hidden inside the shaft and fully weatherproofed. The flag is
made from a reflective UV resistant nylon material that repels dirt and dust.
Also available with LED light beacon.
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DURABILITY FEATURES
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HEAVY DUTY SUSPENSION
Heavy duty vehicle suspension system
Heavy duty suspension increases durability, control and safety by creating a complete suspension
system that is optimized for the operational requirements of the vehicle. Each heavy duty suspension
system is tailored to suit the specific operational application, taking into account vehicle load,
operating environment and dynamic requirements.
For industrial applications, the heavy duty suspension is available in the following packages;
1. Mining suspension (normal conditions)
2. Mining suspension (extreme conditions – wet & muddy)
3. Bullbar suspension (for a vehicle fitted with bullbar & winch)
4. Maintenance & workshop suspension (high payload)
AIR INTAKE SNORKEL WITH PRE-CLEANER
Raised air intake snorkel with pre-cleaner system
The pre-cleaner system further enhances the snorkel by separating large dust particles and water
before they have chance to enter the intake system, reducing air filter clogging, subsequent loss
of engine performance and maintenance requirements.
AIR INTAKE SNORKEL
Raised air intake snorkel system
The raised air intake snorkel ensures that the engine is protected from water and dust ingression
when driving off road. The air snorkel intake is located above the vehicle roofline placing it above
the low lying dust layer that collects on the road surface, particularly when driving behind other
vehicles off road. Furthermore, the raised intake prevents water entering the intake when fording
rivers, raising the vulnerable low level standard OE air intake.
HEAVY DUTY BRAKE PADS
High durability brake pads
Revised brake pad material and construction provides increased braking performance and durability,
particularly in off road environments. A special pad compound material and design reduce the dirt
accumulation which exacerbates brake pad and disc wear rates, resulting in reduced brake performance
and increased maintenance cost requirements. The upgraded RMA brake pad increases brake efficiency
when higher operating temperatures are experienced during towing, carrying heavy loads or driving
downhill for extended periods.
HEAVY DUTY BRAKE DISC
High durability brake disc
High carbon steel brake discs offer increased durability, lower wear rates and improved braking
performance. For vehicles carrying heavy loads and undertaking long periods of downhill braking,
thermal stability of the brake disc is improved, eliminating judder and brake fade.
DURABILITY
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DURABILITY
HEAVY DUTY SUSPENSION
The standard OE suspension components fitted to a vehicle have been through an extensive engineering development program, providing a
balance between the requirements of varied driving conditions, durability, comfort and cost. While the standard OE suspension is designed
to meet the needs of the majority of customers who drive mainly on sealed road surfaces, it isn’t optimized for the operational requirements
of a heavy duty industrial vehicle that is regularly driven off road or on poor road surfaces in varied environmental conditions. The same can
be said of the typical aftermarket suspension systems that are designed to meet the broad requirements of a vehicle that is driven on the
daily work commute during the week and driven off road at the weekend.
The RMA heavy duty vehicle suspension system addresses the specific operational requirements of a professional industrial vehicle that is
subject to extreme environments, by improving durability, control and safety. The enhanced suspension improves dynamic characteristics
on road and provides superior performance off road. By improving dynamic capability, driver confidence is increased and safety is enhanced
as the vehicle remains more controllable in all driving situations. Suspension component durability is prolonged, reducing service intervals
and maintenance costs. As nearly all industrial vehicles are fitted with a variety of operational equipment, the suspension system improves
stability when carrying variable payloads or when towing a heavy trailer. When developing an enhanced suspension package, RMA engineers
emphasize the requirement to understand the operational requirements of the vehicle. A popular misconception is that an ‘uprated’
suspension, featuring stiffer springs and dampers, must be better. This isn’t necessarily the case and is entirely dependent on the intended
use of the vehicle. RMA engineers tailor each suspension system to suit the operational requirements of each modified vehicle. The suspension
improvements depend on the specific vehicle application and include modifying some or all of the following features;
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Coil spring
• Front coil springs are uprated to improve vehicle handling by reducing body roll and enhancing steering response.
Provides improved control of the suspension, maintaining optimum tire contact on all driving surfaces.
• The revised springs are designed to reduce unnecessary body motion, improving dynamic stability and safety.
The spring rate is optimized for heavy duty applications where the vehicle is driven on rough road surfaces
and when loaded with variable cargo weight up to maximum payload capacity.
• Increased vehicle ride height provides higher ground clearance to minimize damage to the vehicle underbody
for mining vehicle.
• The coil springs are manufactured using a hot coil process with CNC coiling machine and are oil quenched,
shot peened, scragged and powder coated to ensure optimum quality, durability and consistency in performance.
Leaf spring
• Rear leaf springs feature a revised spring profile to manage heavy payloads or when towing to maximum capacity.
• The spring packs include inter-leaf pads to reduce friction and noise. They are constructed from high grade steel
to ensure that durability and performance is maintained in all operating conditions, particularly muddy or corrosive
environments.
Dampers
• Heavy duty suspension dampers improve vehicle stability and enhance safety by reducing uncontrolled body motion
and manage vehicle weight transfer.
• Uprated dampers offer high performance, heavy duty replacements to the OE components that are engineered to
match the revised front and rear spring rates.
• The dampers have large diameter pistons for increased damper strength and durability. They are non-pressurized,
foam cell construction, fully oil filled and sealed to ensure precise control, thermal stability and reduced aeration,
providing improved dynamics without compromising ride comfort.
• The 40mm twin tube damper bodies feature large diameter pistons for increased damper strength, durability and
control. The dampers are non-pressurized, fully oil filled, foam cell construction to ensure precise control, thermal
stability and to eliminate aeration. This ensures improved dynamics and control in all conditions without
compromising ride comfort.
• The twin tube construction ensures that the chromed piston rod remains ‘dry’ (no oil coating) during compression,
resulting in improved durability by reducing wear to the piston rod and oil seal.
Polyurethane leaf spring bushes
• Polyurethane bushes replace the standard OE rubber bushes, providing improved spring location and rear axle
movement.
• Bush durability improved through reduced ovalation and grease retention, increasing service life, maintaining
consistent shape and reducing bush noise.
• Improve dynamic stability by reducing rear axle steer and helping to prolong tire life.
High torque rear axle u-bolts
• Provide increased leaf spring clamping force through higher torque tension for improved retention of the leaf
springs.
• Enhances spring stiffness and durability, ensuring that the spring flexing is controlled correctly, improving vehicle
dynamics, especially when carrying heavy loads.
ENHANCED FUEL FILTRATION SYSTEM
Enhanced fuel filtration system for removing fuel impurities
The enhanced fuel filtration helps to improve engine durability and reliability by separating water and
fuel impurities before they cause damage to the fuel injection system. Water contamination can be
easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be
easily drained by hand and does not need to be removed from the vehicle.
There are two fuel filtration options to suit different operating climates:
Cold climate: fitted with heating element, suitable for ambient temperatures down to -40°C/-40°F.
Warm climate: suitable for ambient temperatures greater than 5°C/41°F.
Enhanced fuel filtration capability is
necessary for markets with poor fuel
quality and where the fuel handling and
storage facilities are not well maintained.
In markets where the fuel supply
infrastructure results in water and other
impurities entering the fuel, if this
contaminated fuel enters a vehicle fuel
system, it can cause permanent engine
damage. Modern fuel injection systems
operate at very high pressures and
tolerances meaning they are extremely
sensitive to any fuel contamination.
Poor Fuel Quality
ENHANCED FUEL FILTRATION SYSTEM
The RMA enhanced fuel filtration system provides a highly effective solution to inconsistencies
in fuel quality, helping to improve engine durability and reliability by separating the water
and impurities from the fuel before it corrodes or causes damage to the fuel injection
system. The enhanced fuel filtration features micro particle filtration, water-fuel separation,
fuel heating for cold climate starting and an audible water-in-fuel warning system (optional).
WATER-IN-FUEL AUDIBLE ALARM
Audible water-in-fuel warning alarm for enhanced fuel filtration system
In addition to the visible warning symbol on the instrument panel, the audible alarm alerts the
driver that water is present in the fuel system. When water builds up inside the enhanced fuel
filter system, a continuous alarm will sound until the water is drained from the filter. For vehicles
equipped with the water-in-fuel and coolant level alarm warning alarms, both features use the
same alarm.
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Functionality
The enhanced fuel filtration system replaces the standard OE
system and connects to the vehicle using standard fuel hoses
and electrical connections. The fuel filter element is effective
down to 2 microns particle size and provides nearly 100% water
separation, where OEM fuel filters are typically only effective to
approximately 10 microns.
Water contamination can be easily identified via a clear plastic
viewing bowl located at the bottom of the filter. The filter can
be drained by hand and does not need to be removed from the
vehicle, ensuring that daily maintenance is possible without requiring
technical support.
In addition to the visible water-in-fuel warning symbol that illuminates
on the driver instrument panel, an audible alarm can be fitted in the
cabin to ensure that critical water-in-fuel levels cannot be ignored by
the driver. To ensure optimum durability, the high capacity filter
features a steel casing and is mounted to a robust die cast
aluminium housing.
BULLBAR
Front mounted steel protection bullbar
Heavy duty front bullbar provides highly robust protection for the vehicle. By protecting key functional
features such as the engine cooling radiator and front headlights, the vehicle will remain operational
following a front impact where an unprotected vehicle would suffer from immobilizing damage.
The bullbar is designed to be fully airbag compatible, ensuring normal airbag activation in the event
of a collision. The bullbar allows the fitment of an integrated electric winch system inside the bumper
and mounting points allow fitment of high visibility safety flag poles and radio communication aerials.
Due to the additional weight, the front suspension requires revised springs and dampers to retain
vehicle handling characteristics.
HEAVY DUTY SIDE RAILS AND SIDE STEPS
Side mounted steel protection bars and side steps
Steel side protection bars protect the front fenders and side sills from damage during off road
driving. If damaged, the protection bars are quicker and cheaper to replace than body panel
damage. The side bars allow unrestricted access to the vehicle doors and include a convenient
step for access into the cabin. The side steps and side rails are constructed from high strength
steel with durable powder coated finish for optimum corrosion protection.
Heavy duty side rails are only available with a front bullbar. Side steps are available as a separate option.
REAR BUMPER BEAM WITH SWING ARM
Steel rear bumper beam with dual purpose swing arm
Up to two swing arms can be fixed to the rear bumper beam enabling a full size spare wheel & tire
and steel 'jerry can' fuel container to be mounted outside of the pickup load box, maximizing
load space. The swing arms pivot on the edge of the bumper beam, allowing the rear tailgate to
open fully for unobstructed loading.
DURABILITY
REAR BUMPER BEAM
Steel rear bumper beam with integrated signal lights
Heavy duty rear bumper beam provides additional protection to the rear of the vehicle and load
space. The beam is manufactured from powder coated steel and fits across the full width of the
vehicle, protecting the tailgate and rear corners. Additional rear tail, brake, reversing and turn
signal lights are integrated within the bumper enhancing visibility and vehicle safety.
ELECTRIC FRONT WINCH
Front mounted electric winch with remote operation
Front mounted electric recovery winch can be used for vehicle recovery when immobilized on
steep or slippery surfaces. The powerful electric motor can pull up to 10,000lbs / 4,500kg through
a 3 gear planetary gearbox with aircraft grade steel wire rope, clevis safety hook and roller
fairlead delivering strong, smooth winching in demanding conditions. The winch can be operated
remotely allowing operator flexibility and ensuring maximum safety in challenging situations.
Requires front bullbar to be fitted.
18
COOLANT LEVEL ALARM
Audible warning alarm for low coolant level
The coolant level alarm monitors the level of engine coolant in the vehicle radiator and warns the
driver when the level falls below safe operating guidelines. Should a leak occur in the cooling
system, for example from damage to the radiator, the coolant level will fall, activating the coolant
level alarm. A warning alarm is installed in the vehicle providing an audible alert to the driver and
will continue to sound until the coolant level is restored.
LIGHT GUARDS
Steel exterior light guards
Exterior light guards protect the front headlights and rear taillights from foreign object damage,
ensuring that the lights remain functional. The protectors are constructed from high strength
steel with durable powder coated finish for optimum corrosion protection.
CANVAS SEAT COVERS
Heavy duty canvas seat covers for all seats
Heavy duty canvas seat covers are fitted to all vehicle seats and headrests providing protection
against dirt and damage to the seats. The military grade canvas is durable and water resistant
making the covers ideal for eliminating damage to seats in austere industrial environments.
The covers feature a custom fit to ensure that chafing against the OE seats is minimized upon
entry/exit by passengers. The covers are removable and washable to maintain hygiene and
cleanliness standards.
REAR WINDOW PROTECTOR
Steel mesh rear window protection
Steel mesh rear window guard protects vehicle occupants from load intrusion into cabin.
Engineered to stringent load test requirements, the mesh has been tested to ensure that an
unsecured load does not enter the cabin.
Available for fitment to the rear mounting frame.
REAR MOUNTING FRAME
Heavy duty rear mounting frame
Heavy duty, high tensile steel mounting frame provides a robust platform for mounting accessories
such as the rear window protector, light beacon or LED light bar. The mounting frame is powder
coated for durability and corrosion protection.
19
UNDERBODY RUBBERIZED PROTECTION
Rubberized underbody protection coating
Additional underbody protection can be applied to all underbody components, providing increased
protection against damage from stone chips and protection against corrosion in wet and corrosive
environments. Many industrial and mine sites operate in high sulphur conditions where underbody
corrosion is highly damaging. The underbody protection coating is applied under the vehicle in
quality controlled conditions. By improving protection levels, durability is increased and service,
maintenance costs & frequency are reduced.
VINYL CABIN FLOOR
Heavy duty vinyl floor covering
Molded vinyl floor replaces OE vehicle carpet, providing a waterproof and easy to clean surface.
The vinyl floor is ideal for industrial or mining environments where significant levels of mud, water
and dust enter the vehicle. Temperature resistant material, up to 80O
C, ensures that flooring isn't
damaged easily.
RUBBER CABIN FLOOR MATS
Heavy duty rubber floor protection mats
Deep molded rubber floor mats are fully fitted and securely fixed to the vehicle floor ensuring
no movement when driving or entering/exiting the vehicle. The mats are removable and washable.
UNDERBODY SKID PLATE
Molded steel plate for underbody engine and transmission protection
Provides underbody protection for critical powertrain components, covering the engine sump,
transmission gearbox and 4WD transfer case. The underbody skid plate is manufactured from
molded 3mm steel with ventilation slots for engine cooling and water drainage. A powder
coated finish protects against corrosion
PICKUP CANOPY
Weatherproof pickup bed canopy
Molded fiberglass canopy provides an integrated, secure and weatherproof cover for the pickup bed.
Perspex rear opening window and side windows allow light into the cargo area providing increased
visibility when loading and unloading. Multi climate compatability ensuresfull functionality in hot,
cold, dry and wet environments. A canopy without side or rear windows provides additional
security by hidind cargo from external view.
DURABILITY
20
BEDLINER
High durability plastic pickup bedliner
Highly durable, cargo bedliner helps to protect the metal cargo floor from load damage and
scratching. The molded liner is manufactured from lightweight, durable and UV resistant plastic
and can be removed for cleaning.
The liner is available in both under rail and over rail configurations.
RUBBERIZED BEDLINER
High durability pickup bed coating
Highly durable rubberized, cargo bed coating helps to protect the metal cargo floor from load
damage and scratching. The rubber material is non-flammable and provides 100% corrosion
protection.
MUD TERRAIN TIRES
16" Mud terrain tires
The mud terrain radial tires feature an aggressive tread pattern with rugged sidewalls and
self-cleaning lugs to ensure maximum traction on muddy road surfaces. The strong and durable
casing helps resist punctures and abrasions with the premium rubber compound and tread siping
delivering maximum traction and control.
Tire size: 265/75 R 16
ALL TERRAIN TIRES
16" All terrain tires
Developed for outstanding on and off road performance, all terrain 4x4 tires provide the best of
both worlds. Enjoy high-speed stability on road and impressive off road traction in tough conditions.
This tire features lower noise generation than mud/sand terrain tires for a quieter and more
comfortable driving experience.
Tire size: 265/75 R 16
21
22
OPERATIONAL FEATURES
TOWBAR ELECTRICS
Trailer towbar electrical connection
7-pin, 12 volt electrical connection provides electrical support for a vehicle trailer. Allows trailer
signal lights to be connected with the vehicle lights for maximum visibility and safety.
Electrics comply with ARD 62, UNECE 55/01 and SABS 1505 regulations.
Always fitted in conjunction with towbar.
TOOLBOX
Steel toolbox with security lock
Steel toolbox bolted into the pickup bed to provide secure, weatherproof storage for tools and
equipment. The toolbox is fitted with a security lock and is powder coated for durability and
corrosion protection.
Not compatible with the second spare wheel.
OPERATIONAL
TOWBAR
Trailer towbar with choice of coupling
Heavy duty rear towbar manufactured from high strength steel and is directly attached to the vehicle
chassis. Towbar capacity is 3.35 tons and complies with ADR 62, UNECE 55/01 and SAB 1505 regulations.
Choice of three coupling types to meet trailer requirements;
Ball type (50mm diameter) Pintle hook Ball & Pintle hook
SPARE WHEEL
Second spare wheel & tire mounted inside pickup bed
Full size spare wheel & tire mounted inside the pickup bed in addition to the underbody mounted
OE spare wheel & tire. This ensures vehicle mobility in the event of a second tire puncture in
remote locations where tire replacement is not possible.
Not compatible with the toolbox.
23
TOWBAR WITH REAR STEP & SIDE PROTECTION
Trailer towbar with integrated rear step.
Trailer towbar with integrated rear step and side body protection.
Heavy duty rear towbar with integrated rear step allows easy access into the pickup box.
The towbar and rear step is constructed from high strength tubular steel with a powder coated,
steel checkerplate providing a non-slip surface. Vehicle body protection is available from the
additional steel side protection bar that protect the rear vehicle corners from damage when
reversing. Available with a choice of towbar coupling (see ‘Towbar’ for further information).
BATTERY ISOLATOR SWITCH
Engine bay mounted battery isolator switch with lockable cover
The battery isolator switch connects to the positive terminal of the main vehicle battery and
features a heavy duty, manually operated on/off switch which can be used to disconnect the
vehicle's 12v power supply. This power isolation helps prevent vehicle theft by cutting power
to the vehicle and reduces the risk of battery drain from auxiliary features. The isolator switch
features a lockable steel cover preventing unauthorized activation.
DEEP CYCLE SECONDARY BATTERY
Deep cycle secondary battery for high electrical load applications
The deep cycle battery can be regularly discharged, using most of its capacity, to voltages lower
than 10.5v without losing performance in subsequent cycles. Standard starter batteries that are
designed to deliver short high-current peaks for engine cranking, cannot sustain such cycles. Deep
cycle batteries represent an efficient way to power instruments and supplementary equipment
without affecting the state of charge of main vehicle starter battery, providing a more consistent
power output and faster recharging.
Selected industrial modifications are fitted with a compact-style deep cycle battery featuring an
internal construction which uses an absorbent, non-spill glass mat (AGM) to hold electrolyte
solution instead of the liquid electrolyte found in normal batteries. This spillproof design means
that the battery can be mounted in virtually any position, optimizing location and load space within
a vehicle and remains operational even when cracked or damaged.
COOLANT BLOCK HEATER
Engine coolant heater with timer system
Allows pre-warming of the engine to assist with cold weather, starting and pre-heating of the
vehicle cabin. Recommended for vehicles operating in ambient temperatures of -20°C/-4°F or below.
The coolant block heater warms the engine by integrating a heating element into the engine
cooling system. The heating element is supplied with fuel from the vehicle's fuel tank which is
burned inside the coolant block heater system. The thermal energy is then distributed through the
vehicle's engine cooling system, heating both the engine and the cabin through the air vents.
A timer system can be set to automatically start and stop the system at a pre-determined time of day.
HEAVY DUTY BATTERY
Heavy duty vehicle battery
Replacing the standard OE vehicle battery, the heavy duty battery features calcium lead construction
for minimal fluid loss (10% less than standard batteries) reducing maintenance requirements. The
internal construction uses calcium alloy grids and low resistance envelope separators means that the
battery has 20%improved charging capability when compared to a standard battery, particularly in
cold climate conditions. Calcium alloy grids provide rapid engine cranking even after long periods
of standing, prevent corrosion and extend the life of the battery reducing replacement costs.
OPERATIONAL
24
VHF/UHF 2-WAY RADIO
Motorola GM360 2-way VHF/UHF radio communication system
The Motorola GM360 radio offers a 2-way communication system for field based workers, using
VHF and UHF frequencies, proving high quality communications for in-vehicle use. The radio
features a number of features that are particularly useful for industrial operating environments
including; emergency signalling to send a pre-recorded voice message enabling your whereabouts
or status to be determined immediately by the receiving person, lone worker protection offering
security and safety for individuals who work remotely where the radio enters emergency mode if
the user does not respond to the warning signal, external alarm that activates the vehicle horn
and/or lights on receipt of an incoming call and status calls that send pre-defined text messages
without needing to talk.
Key specifications;
Frequency: 30-470MHz
Power output: 1-60W depending on frequency
Operating temperature: -30°C to 60°C
PUBLIC ADDRESS SYSTEM
External public announcement speaker & siren system
External loudspeaker system which allows the vehicle occupants to communicate one-way
with people outside the vehicle without needing to stop or get out of the vehicle.
Provides a safe and rapid way to relay information without risking personnel safety.
TINTED WINDOW FILM
Dark window tinting for all vehicle glass
Provides additional privacy and comfort to vehicle passengers. Window tinting protects the car
interior from direct sunlight, reducing solar temperature gain inside the cabin, creating a more
comfortable environment and allowing the air conditioning system to operate more efficiently.
Driving is safer due to reduced glare from bright sunlight. Discoloring of interior trim materials
is minimized due to reduced UV exposure. The window tint features a non-metallic film that
provides zero interference to mobile phones, GPS devices and radio reception. Window tint is
available in either 40% or 60% tint.
LONG RANGE FUEL TANK
High capacity fuel tank for increased vehicle driving range
The 110 litre long range fuel tank provides increased fuel capacity enabling longer distances to be
driven between refueling intervals. The steel long range fuel tank replaces the standard plastic
vehicle fuel tank and has been designed to fit within the standard chassis legs without affecting
ground clearance or ramp over angle. The standard fuel supply system is retained ensuring that
the fuel pump and gauges operate as normal. The tank is manufactured from high strength steel
providing improved durability and puncture resistance.
25
CANVAS CURTAIN SIDE & REAR
Canvas maintenance body curtains
Alternative access to aluminum roller shutter doors on the maintenance body.
The heavy duty canvas side and rear curtains feature strong zips and are fabricated
from water resistant canvas material. The curtains allow quick access to the front
cross-body compartment and central main storage compartment. The canvas
curtains are not recommended for vehicles that require secure storage.
Requires rear Maintenance body tailgate. Not available for Maintenance Roadster body.
MAINTENANCE ROADSTER BODY
Mobile maintenance body with open top
Open top mobile maintenance body with 9 storage compartments. Constructed from galvanized
steel, the maintenance body features side storage cabinets (3 on left side, 3 on right side) with
lockable doors and an open central main storage area. The roadster body design leaves the
central storage area open and adds full length top storage compartments along either side on top
of the side storage lockers.
The side storage cabinets feature robust, lockable doors with stainless steel handles and internal
galvanized shelves for tool storage. The top storage compartments run the full length of the body
and are fitted with gas struts to make opening easier. All storage cabinet doors are locked with
one key. The maintenance body can be painted to match the vehicle color.
ROLLER SHUTTER DOORS
Lockable roller shutter doors
The mobile maintenance body is fitted with retractable aluminum roller shutter
doors to access the front cross-body storage compartment and central main
storage compartment. The roller shutter doors and storage cabinets doors are
locked with one key.
Not available for Maintenance Roadster body.
OPERATIONAL
26
MAINTENANCE BODY
Mobile maintenance body
Mobile maintenance body with 8 storage compartments. Constructed from galvanized steel, the
maintenance body features side storage cabinets (3 on left side, 3 on right side) with lockable
doors, a front cross-body compartment and central main storage compartment with internal
storage shelves.
The side storage cabinets feature robust, lockable doors with stainless steel handles and internal
galvanized steel shelves for tool storage. The central storage compartment and front cross-body
compartment are accessed through lockable aluminum roller shutter doors. All storage cabinet
doors and roller shutters are locked with one key. The maintenance body can be painted to
match the vehicle color.
INTERIOR STORAGE LIGHT
Maintenance body interior lighting
Interior dome lights for storage cabinets. Ensures maximum visibility of tools & equipment when
working at night or in dark environments. Fitted to side storage cabinets on maintenance and
maintenance roadster bodies
VICE
Mechanic's vice
Mechanic's vice mounted on the rear of the maintenance body. The mechanical screw vice clamp
is 4"/100mm wide for securely clamping items. The vice is mounted on a foldable platform for
storage when not in use.
Available for both Maintenance and Maintenance Roadster bodies.
WATER TANK
Internal water storage tank
29 liter water storage tank mounted inside the left hand rear storage compartment. A robust metal
screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located
on the rear panel. The water tank is constructed from fiberglass and features a visible fluid level
gauge. The fiberglass material used for the water tank can also be used to carry other non-corrosive
fluids where required, such as vehicle radiator fluid, but is not suitable for drinking water.
The water tank is only available for the Maintenance Roadster.
OIL TANK
Internal oil storage tank
60 liter oil storage tank mounted inside the right hand rear storage compartment. A robust metal
screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located
on the rear panel. The oil tank is constructed from steel and features a visible fluid level gauge.
The steel oil tank can also be used to carry other non-corrosive, non-water based fluids where
required.
The oil tank is only available for the Maintenance Roadster.
27
REAR TAILGATE
Rear maintenance body tailgate
Robust steel tailgate that mounts to the rear of the maintenance body, providing secure load storage
and an additional work surface. The tailgate is fitted with hinged metal drop links and anti-rattle latches.
The rear aluminum roller shutter door can be fixed at two heights and fully integrates with the tailgate.
The bottom edge of the roller shutter door features a rubber sealing strip that seals with the top edge of
the tailgate, preventing water and dust from entering the central storage compartment.
ALUMINUM DROPSIDE TRAY
Aluminum dropside tray for cab chassis
Multi-purpose, high capacity, aluminum dropside tray for multiple load carrying applications.
3-sided aluminum dropside panels maximize load flexibility and loading capability. The extruded
aluminum load floor and side panels provide lightweight yet robust construction that maximizes
payload capacity. The single cab dropside tray dimensions can hold 2 pallets of any ISO standard
pallet size.
External tray dimensions (Width x Length x Height)
Single cab: 1,855mm x 2,480mm x 235mm
Super cab: 1,855mm x 1,880mm x 235mm
Double cab: 1,855mm x 1,680mm x 235mm
WORKSHOP BODY
Heavy duty multi-purpose mobile workshop
Robust & lightweight aluminum workshop provides multi-purpose working environment for
repairs and maintenance. Spacious internal dimensions and flexible workshop fittings ensure
efficient use of space.
The workshop is fitted with steel internal storage shelving and a steel workbench with wooden
worktop providing a stable working platform. The extruded aluminum floor has a durable
non-slip rubber coating that also protects against damage and corrosive substances. This coating
is also applied to the base of the workshop body to eliminate underbody corrosion and damage
from stone clips.
Internal dimensions: Length 2,357mm x Width 1,814mm x Height 1,682mm
WORKBENCH
Workbench with durable work surface & storage
Robust steel workbench featuring a powder coated steel frame with beechwood work surface.
The workbench features the following features for the storage of tools & equipment;
Tool drawer - 7 steel drawers for storage of hand tools (2 deep and 5 shallow drawers)
Cabinet - Twin steel door cabinet
Shelves - Two steel shelves for equipment storage
Locks - Tool drawers & cabinet lockable
Workbench dimensions: Length 2,000mm x Width 600mm x Height 1,000mm
WORKSHOP SHELVING
Workshop shelving for equipment storage
Adjustable steel shelves providing user adjustable storage. Multiple shelving configurations make
it possible to accommodate a variety of tools, equipment or parts.
OPERATIONAL
MAGNETIC WORKLIGHT
Roof mounted 12v magnetic worklight
Magnetic, swiveling LED worklights allows multiple mounting locations on the maintenance body.
The bright white LED worklight provides a clean and crisp light output for easier and safer working at
night or in dark environments. Powered by 12 volt sockets located inside the side and rear roller
shutter doors on the maintenance body for weather protection and flexible positioning. The worklight
has a coiled cable to reduce cable entanglement and provide an extendable working area.
28
ROOF VENTILATION FANS
Roof mounted electric ventilation fans
Twin roof mounted electric ventilation fans providing fresh air extraction for the workshop body.
External vent outlet features weather protection to ensure water does not enter the workshop
cabin. Internal vent features a diffuser with cover plate to ensure objects cannot be caught in the fan.
220 VOLT ELECTRICAL SYSTEM
Integrated workshop electrical system
Integrated electrical system, allowing connection of 220V AC external supply and power distribution
within workshop body.
Internal AC power outlets include 4 Universal power sockets (accept US, EU, UK, Oceania, Asia Pacific
& China plug formats) and 2 Schuko power sockets providing maximum safety for power socket
connections. A 12V DC 'cigar lighter' socket is also available.
The electrical system powers the LED interior roof light, roof ventilation fans and workshop heating
system and features an electrical control panel with power breaker safety system.
REAR CABIN HEATER
Workshop cabin heating system
The workshop cabin heating system provides warm air heated by an internal combustion diesel
heater. The heating system features twin air outlets for even heat distribution throughout the
workshop. At maximum heat output, the system consumes only 0.51 liters of diesel per hour.
Heating system controls are located on the central control panel.
(see electrical control panel above)
RETRACTABLE SIDE AWNING
Retractable roller side awning
Mounted on the side of the workshop body or maintenance body, the extendable roller awning
is designed to provide weather protection and can be quickly deployed with self-supporting legs.
The awning extends by 2 meters and is manufactured from waterproof, UV blocking, ripstop
canvas material.
Available for workshop and maintenance bodies.
WORKSHOP SHELTER
Expandable workshop shelter
The expandable workshop shelter provides mobile weather protection when maintaining vehicles
or machinery outdoors. The shelter dimensions allow a Pickup or SUV sized vehicle to be completely
covered for maximum weather protection, or two vehicles can be parked side by side for engine
bay maintenance. The hexagonal extruded aluminum frame with nylon joints and large foot plates
provide a strong and stable foundation. The white 300D PVC backed polyester cover is lightweight,
100% waterproof and easily cleaned. The shelter folds into compact dimensions and is stored inside
a nylon bag with wheels for easy transportation.
Dimensions: Length 8m x Width 4m x Height 2.1m [Ridge Height 3.72m]
29
TOOL MOUNTING BOARD
Wall mounted tool hanging board
Metal tool hanging board with powder coated finish. Provides a solid and durable surface to
store hand tools.
Dimensions: Length 450mm x Height 1,600mm.
POWER WELDER GENERATOR
Fixed diesel welding power generator
SDMO portable welding generator provides a reliable, efficient and quiet welding power supply
in areas where no conventional power grid is available. An essential requirement for welding on
worksites without electricity or when carrying out maintenance on isolated machines. The generator
can also be used as an auxiliary genset for the supply of electricity. The Yanmar L100 diesel engine
provides a single phase 230V AC power supply with a safety power breaker and features an electric
starter for easy starting. The generator uses 1.3 liters of fuel per hour giving over 9 hours constant
running time between refueling its 12 liter fuel tank.
AIR COMPRESSOR
Fixed air compressor mounted inside maintenance body
Atlas Copco (AC20) air compressor unit is an oil-lubricated compressor designed with a
slow-running compressor block for long service life. Twin cast iron cylinders with low-speed
pistons further improve durability. The compressor is fitted with an aftercooler for effective
moisture separation.
Power output: 2hp (1.5 kW)
Air receiver: 50 liters @ 10bar/145psi
Air delivery: 108 liters/min (3.8cfm) @ 916rpm
Power supply: 230V single phase 50Hz
OPERATIONAL
PORTABLE AIR COMPRESSOR
Portable air compressor for mobile use
Puma (XM-2540) portable air compressor unit for use inside the workshop cabin or while working
remotely from the vehicle.
Power output: 3hp (2.2kW)
Air receiver: 40 liters @ 10.3bar/150psi
Air delivery: 250 liters/min (8.8cfm) @ 2,850rpm
Power supply: 220V single phase 50Hz
POWER GENERATOR
Portable diesel power generator
SDMO portable generator provides a reliable, efficient and quiet power supply in areas where no
conventional power grid is available. The Kohler 3.4kW diesel engine provides a single phase
230V AC power supply with a safety power breaker and features an electric starter for easy starting.
The generator uses only 0.9 liters of fuel per hour giving over 17 hours constant running between
refueling its 16 liter fuel tank.
30
TOOL SET
Toptul 3 drawer tool chest with 157 piece tool set
Dimensions: Width 733mm x Depth 459mm x Height 385mm
3 drawers mounted on roller ball slides
Chisel & hammer set (7 pieces)
1/2" drive socket & wrench set (24 pieces)
1/4" drive socket & wrench set (72 pieces)
Assorted pliers & adjustable wrench (11 pieces)
Screwdriver set (8 pieces)
Assorted wrenches (24 pieces)
Measuring & cutting set (11 pieces)
SOCKET WRENCH SET
1/4” Drive socket set
1/4” drive 19 piece socket set with sockets, ratchet wrench, extension bar and screwdriver bits
Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm
GAS WELDING & CUTTING EQUIPMENT
Portable gas welding and cutting equipment
Harris oxy-acetylene welding, cutting and brazing kit. Includes oxygen and acetylene fuel regulators
with pressure gauges, hoses and torch. Torch handle features silver-brazed twin-tube design for
safety and durability and easily replaceable FlashGuard® check valves. Cutting attachment has
solid forged head that resists flashback damage. Cuts up to 6" and welds up to 1".
Equipment specification includes:
All weather storage bag, oxygen & acetylene cylinders (empty), cutting torch, weld handle,
regulators, cutting tip, weld tip, goggles, striker, 3/16"x12' twin hose, instruction manual
AIR HOSE & REEL
Retractable compressed air hose
Workshop wall mounted retractable compressed air supply hose.
Hose length: 10m
Max. hose pressure: 20 bar/290psi
Operating temperature range: -30°C to +60°C
31
IMPACT WRENCH
1/2" Drive impact socket set
1/2" drive impact sockets for hand wrench or compressed air wrench. 10 sizes ranging from
10mm to 24mm. Black phosphate coating.
Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm
WORKBENCH GRINDER
Electric bench mounted grinder
Electric bench grinder with twin 150mm diameter grinding wheels. Wheel covers have in-built
task lights with a magnifying feature incorporated in one eye-shield for close work. Split capacitor
electric motor provides higher efficiency with reduced noise and vibration
Model: Makita GB602
Continuous rating input: 250W
Hole diameter: 12.7mm
Maximum wheel size: 150x16mm
Net weight: 9.4kg
No load speed: 2,850rpm
Overall length: 375mm
HYDRAULIC BOTTLE JACK
Hydraulic 5 ton bottle jack
Hydraulic bottle jack gives reliable and easy lifting of vehicles, machinery or equipment.
The robust construction features a cast iron base with high quality polished steel ram for smooth
operation and minimum maintenance. Automatic overload protection ensures maximum safety.
Must be used on a solid & stable surface.
Maximum load: 5,000kg (11,023lbs)
Minimum height: 200mm
Maximum height: 390mm
Jack weight: 4.6kg (10lbs)
PORTABLE ENGINE CRANE & MOUNT
Foldable engine crane
Folding engine crane with hydraulic lifting arm. Castor wheels and handle assist with maneuvering.
Maximum lifting capacity: 1,000kg
Lifting height range: 280 – 2200mm
Total crane weight: 70kg
HI-LIFT JACK
Hi-Lift all-cast vehicle jack
Suitable for vehicle lifting, winching and general vehicle recovery on all driving surfaces and where
the OEM jack is unsuitable. The Hi-Lift vehicle jack features a high quality, powder coated finish
with zinc-plated hardware for maximum durability. The two piece handle & socket with ratchet
mechanism offers maximum reliability and includes a shear bolt to prevent overloading. A top
winch connector clamp ensures secure attachment for recovery ropes and cables. The Hi-Lift jack
is discreetly mounted on the rear bulkhead behind the passenger seats or inside the maintenance
vehicle body.
Jack length: 122cm / 48”
Jacking height range: 12cm – 98cm
Maximum tested load: 7,000lb (3,175kg)
Maximum rated load: 4,660lb (2,113kg)
Jack weight: 28lb (13kg)
International standards compliance: ASME/ANSI B30.1 2004, AU/NZS 2693:2007
OPERATIONAL
32
BATTERY CHARGER
12 Volt automatic battery charger
Suitable for charging vented lead acid and sealed lead acid batteries. The charger will start
charging with a semi-constant voltage and when the battery reaches full charged state, the
current will taper down and automatically shut off. Requires 220-240V (50-60 Hz) power source
and is suitable for charging battery sizes from 40Ah – 120Ah.
Dimensions: Width 257mm x Depth 178mm x Height 182mm
Weight: 5.5kg
AXLE STANDS
Twin 6 ton axle stands
Twin axle stands support for the vehicle body or axles, providing safety when carrying out
maintenance underneath or around the vehicle. The axle stands feature 4 legs with an adjustable
ratchet arms with secure locking under load and V-shaped support for maximum stability.
Must be used on a solid & stable surface.
Maximum load: 6,000kg (13,227lbs)
Minimum height: 395mm
Maximum height: 620mm
Stand weight: 12kg (27lbs) each
Tow rope
Tow rope
100% polyester high-tensile tow rope.
Length: 10m
Width: 50mm
Maximum working load: 5,000kg
AIR DRILL
Heavy duty air drill
Heavy duty 3/8" drive air drill. Reversible drive switch.
GREASE PUMP
Manual lever grease pump
Manual lever grease pump for Lube-Shuttle grease cartridges. High quality zinc plated steel
barrel with ergonomic hand grip. Working pressure over 400bar / 5,800psi with maximum
pressure capability of 800 bar / 11,600psi.
Tool free cartridge opening for fast and clean loading and unloading without opening the gun.
Type and quantity of grease can be seen at a glance. Optimum use of all grease in cartridge.
33
SAFETY KIT
Safety Kit with Warning Triangle and First Aid Kit
Hazard warning triangle and first aid kit provide essential emergency equipment for vehicles
involved in an incident or broken.
OPERATIONAL
RECOVERY PACK
Recovery Pack for Roadside Breakdown
Provides comprehensive equipment to assist with a vehicle breakdown or an accident and rescue
at the roadside.
Pack contents:
Jump start cables (450A rating)
First aid kit (DIN13146)
Accident/breakdown reflector
Tire pressure gauge
PREMIUM RECOVERY PACK
Premium Recovery Pack for Roadside Breakdown, Rescue and Repair
Provides complete set of equipment to assist with a vehicle breakdown or accident, self-repair
or recovery.
Pack contents:
Jump start cables (450A)
First aid kit (DIN13146)
Tire pressure gauge
U-shackles (x2) (5/8")
Tow strap
Accident/Breakdown reflector
Fuel funnel
Wheel chocks (x2)
Screwdriver set
Socket set
Quick fix tire repair kit
Adjustable spanner
Hammer
Shovel
Accessory storage bag
WHEEL CHOCKS
Wheel Chocks
Heavy duty wheel chocks provide secure vehicle location when performing maintenance on a
vehicle. Vehicle movement is stopped by eliminating wheel rotation, ensuring that the vehicle will
not move.
U-shackles (x2) (5/8")
Towing strap
Quick fix tire repair kit
Fuel funnel
Wheel chocks (x2)
Accessory storage bag
34
VEHICLE SPECIFICATION
Ford Ranger (PX) Specification
BODYSTYLE
POWERTRAIN
TRANSMISSION
CHASSIS
EXTERIOR
INTERIOR TRIM
EQUIPMENT
Ford Ranger: Base Vehicle Specification
RMA industrial modifications are available on a variety of compact pickup platforms, however, the widest choice of modified features are available on
the Ford Ranger (PX) platform. To demonstrate the base vehicle specification to which the modified features are fitted, the table below shows the
vehicle specification for the Ford Ranger (PX) commerical level platform. After modification, many of the standard features, dimensions and weights
will change.
Single Cab
Super Cab
Double Cab
Engine
Capacity
Power
Torque
Type
Emissions
Fuel tank
Gearbox
Drive
Transfer case
Rear differential
Wheels (incl. spare)
Tires
Front suspension
Rear suspension
Ride height
Front brakes
Rear brakes
Steering
Pickup box
Pickup loadrest
Pickup load restraint (Single Cab)
Pickup load restraint (Double Cab)
Bumpers (front & rear)
Front grille
Door & tailgate handles
Door mirrors
Seat trim material
Front seats (Single Cab)
Front seats (Double Cab)
Rear seats (Double Cab)
Armrest (Double Cab)
Seat belts (Single Cab)
Seat belts (Double Cab)
Floor covering
Ventilation system
Side windows
Interior rear view mirror
Interior lighting
Sunvisor
Audio system
Auxiliary power
Smokers pack
Door locking
Windscreen wipers
2.2 liter TDCi Diesel
2,198cc
150PS / 110kW
375Nm
Turbocharged common rail diesel
Market & vehicle dependent
80 liters
6 speed manual
4x4
Electronic shift on the fly (ESOF)
Limited slip differential
7Jx16" steel
255/70 R16
Independent double wishbone coilover struts with anti-roll bar
Leaf springs
High Ride
Ventilated disc
Drum
Hydraulic power assisted
Steel, double skinned with tailgate (where fitted)
Steel loadrest with window protector & load guides
4x inner tiedown points, 10x outer tiedown points
4x inner tiedown points, 6x outer tiedown points
Black plastic (where fitted)
Black plastic
Black plastic
Black plastic (Manual adjust & folding)
Cloth
2-way manual adjust driver seat with fixed passenger bench
2-way manual adjust driver & passenger seats
3-passenger rear bench seat
Center console
Fixed 3-point driver & passenger with 2-point centre lap belt
Fixed 3-point driver & passenger
Vinyl / (Carpet*)
Air conditioning (single zone) / (Heating*)
Manual front (Single Cab), Manual front & rear (Double Cab)
Manual day/night rear view mirror
Central dome light
Driver & passenger (no vanity mirror)
Single DIN module (AM/FM radio, MP3 compatible, 2 speakers)
12v power socket
Ashtray with cigar lighter/12v socket
Electric central locking / (Remote keyless entry*)
Variable intermittent & two fixed speeds
2.2L 120 PS
2.2 liter TDCi Diesel
2,198cc
120PS / 88kW
285Nm
5 speed manual
3.2L 200 PS
3.2 liter TDCi Diesel
3,198cc
200PS / 147kW
470Nm
6 speed manual
2.2L 150 PS
35
* Optional feature depending on base vehicle specification
NOTE:
Base vehicles feature diesel engines with 4x4 high ride and manual transmission.
Alternative specification vehicles are available to suit operational requirements.
Please consult your market representative for specific model information and country applicability.
2.2L 120 PS
1,885
2,090
1,065
860
3,025
4,525
1,600
3.2L 200 PS
1,910
2,140
1,215
985
3,200
4,700
3,350
2.2L 150 PS
SAFETY
EXTERIOR DIMENSIONS
(mm)
APPROACH/DEPARTURE ANGLES
PICKUP BOX DIMENSIONS
(mm)
INTERIOR DIMENSIONS
(mm)
WEIGHTS
(kg)
Airbags
Braking system
Safety belt
Load rest
Wheelbase
Length
Height (Single Cab)
Height (Double Cab)
Width
Front track
Rear track
Ground clearance (Single Cab)
Ground clearance (Double Cab)
Wading depth
Approach angle
Departure angle
Breakover angle
Box length (Single Cab)
Box length (Double Cab)
Box height
Box width
Box width (between wheelarches)
Box volume (Single Cab)
Box volume (Double Cab)
Front head room
Front leg room
Front hip room
Front shoulder room
Rear leg room (Double Cab)
Rear head room (Double Cab)
Rear knee clearance (Double Cab)
Rear shoulder room (Double Cab)
Rear entrance height (Double Cab)
Kerb weight (Single Cab)
Kerb weight (Double Cab)
Payload (Single Cab)
Payload (Double Cab)
Gross vehicle mass
Gross train mass
Front axle weight
Rear axle weight
Towing weight (unbraked trailer)
Towing weight (braked trailer)
Driver & passenger front airbags*
Anti-lock braking system*
Driver safety belt reminder*
Load rest with window protector*
3,220
5,423
1,806
1,848
1,950
1,560
1,560
201
230
800
28°
26°
24°
2,317
1,549
511
1,560
1,139
1.8m³
1.18m³
1,024
1,058
1,440
1,437
902
938
39
1,430
797
1,870
2,070
1,080
1,055
3,200
4,700
1,480
1,850
750
3,350
Ford Ranger (PX) Specification
36
VEHICLE SPECIFICATION
MODIFICATION DIMENSIONS
Ford Ranger: Modification Specification
• All dimensions in millimeters
• Vehicle ride height and approach/departure angles are based upon the modified suspension requirements of each application. Refer to the
modification specification table for applicable suspension packages.
5473
31.80 18.50
2163
2585
1890
5401
300
30.30
2163
1938
1505
Roadster box
1880
5720
300
150
2163
1980
5720
300
160
2163
2005
MINE SITE
DROPSIDE
MAINTENANCE
WORKSHOP
37
Ford Ranger: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab
Workshop body
Maintenance body
Maintenance Roadster body
Aluminium dropside tray (SC, RAP, DC)
Bullbar
Electric front winch
Rear mounting frame
Bedliner (overrail)
Bedliner (underrail)
Rubberised bedliner
Pickup canopy (DC, low roof, side windows)
Pickup canopy (DC, low roof, no side windows)
Pickup canopy (SC, high roof, no side windows)
Pickup load rest (OE part)
Rear window protector with flag & antenna mount
Rear window protector (mounting frame-AS4034)
Rear window protector (mounting frame)
Tie down hooks (pickup mount)
Towbar (ball with trailer plug)
Towbar (pintle hook with trailer plug)
Towbar (ball & pintle hook with trailer plug)
Towbar with rear step (ball & trailer plug)
Towbar with rear step (pintle hook & trailer plug)
Towbar with rear step (ball-pintle & trailer plug)
Towbar with rear step & protector (ball & trailer plug)
Towbar with rear step & protector (pintle hook & trailer plug)
Towbar with rear step & protector (ball & pintle hook & trailer plug)
Rear access step
Rear bumper beam (Pickup)
Rear swing arm (jerry can holder)
Rear swing arm (spare wheel holder)
Underbody skid plate
Underbody rubberised protection
Light guards (front & rear)
Light guards (front)
Light guards (rear)
Side steps (DC)
Heavy duty side steps (DC)
Heavy duty side steps (SC)
Heavy duty side rails
Mesh windscreen protector
Mesh side window protectors
Mesh light protectors
Rear tailgate
Roller shutter doors
Canvas curtains side & rear
Retractable side awning
Roof ventilation fans
Workshop workbench
Workshop shelving
Rear bumper beam (Maintenance)
Crane (Maintenance)
Cabin floor anti-corrosion protection
Reflective vehicle decals (red-white)
Reflective vehicle decals (red-white-yellow)
Safety flag (flexible pickup mount)
Safety flag (flexible bullbar mount)
Safety flag (removable bullbar mount)
Safety flag (illuminated, flexible pickup mount)
Toolbox (pickup mount)
Rollover protection system
BODY RAA02
RAA11
RAA12
RAA24
RBA01
RBA21
RDA01
RDA02
RDA03
RDA13
RDA20
RDA21
RDA65
RDA30
RDA31
RDA32
RDA33
RDA41
REA01
REA04
REA07
REA02
REA05
REA08
REA03
REA06
REA09
REA11
REA15
REA51
REA52
RFA02
RFA11
RFA06
RFA07
RFA08
RFA13
RFA15
RFA16
RFA17
RFA44
RFA45
RFA46
ZEA30
ZFA61
ZFA62
ZFA65
ZNA81
ZWA83
ZWA85
REA32
REA33
RTA12
RUA05
RUA06
RZA05
RZA06
RZA10
RZA16
RDA12
RZA11
-
-
-
-
O
O
O
O
O
O
O
O
O
O
-
O
O
O
O
O
O
O
O
O
O
O
O
-
O
O
O
O
O
O
-
-
O
O
O
O
O
O
O
-
-
-
-
-
-
-
-
-
O
O
S
S
O
O
O
O
O
-
-
-
S
O
O
-
-
-
-
-
-
-
-
O
-
-
-
O
O
O
-
-
-
-
-
-
-
-
-
-
O
O
-
O
-
O
O
O
O
O
O
-
-
-
-
-
-
-
-
-
-
O
O
S
S
O
O
-
-
O
-
S
S
-
O
O
-
-
-
-
-
-
-
-
-
-
-
-
O
O
O
-
-
-
-
-
-
-
-
-
-
O
O
-
O
O
-
-
O
O
O
O
-
O
S
O
O
-
-
-
O
O
O
-
-
-
O
O
-
-
O
S
-
-
-
O
O
-
-
-
-
-
-
-
-
-
-
-
-
O
O
O
-
-
-
-
-
-
S
-
-
-
O
O
-
O
-
-
-
O
O
O
O
-
-
-
-
O
S
S
S
-
-
O
-
-
-
O
O
-
-
O
MODIFICATION SPECIFICATION
MINE SITEFEATURE FEATURE CODE DROPSIDE MAINTENANCE WORKSHOP
38
Ford Ranger: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab
-
S
-
O
O
O
O
O
O
O
S
O
-
O
O
S
-
O
O
O
O
O
S
O
O
O
O
O
O
-
O
O
O
-
O
-
O
S
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
-
O
-
-
-
-
S
O
O
O
O
O
O
O
S
O
-
O
O
S
O
O
O
O
O
-
S
O
O
O
O
O
O
-
O
O
O
-
O
-
-
S
-
-
-
O
O
O
O
O
O
-
O
-
-
-
O
O
-
O
-
-
-
-
S
O
O
-
O
O
O
O
-
-
S
-
O
-
O
O
O
O
O
-
S
O
O
O
O
O
-
S
-
O
O
S
O
-
-
O
-
-
-
O
O
O
O
O
O
-
O
-
-
-
O
O
-
O
-
-
O
-
S
O
O
-
O
O
O
O
-
-
S
-
O
-
O
O
O
O
O
-
S
O
O
O
O
O
S
-
-
O
O
-
O
S
-
O
-
-
-
O
O
O
O
O
O
-
O
-
-
-
O
O
-
O
S
S
Rear cabin heater
Canvas seat covers (DC)
Canvas seat covers (SC)
Vinyl cabin floor
Rubber cabin floor mats (SC, DC)
Clear safety window film (DC)
Clear safety window film (SC)
Tinted window film (40% tint)
Tinted window film (60% tint)
Reflective seat belt covers
Heavy duty suspension (Mining)
Heavy duty suspension (vehicle with bullbar)
Heavy duty suspenstion (Maintenance / Workshop)
Heavy duty suspension (Extreme mining)
Heavy duty brake discs & pads (front)
Heavy duty brake pads (front)
High performance brake disc & pads (front)
Wheels (16" steel, Dunlop Grandtrek AT3 tyres)
Wheels (16" steel, Deestone R405 mud tyres)
Wheels (16" alloy, Dunlop Grandtrek AT3 tyres)
Wheels (16" alloy, Deestone R405 mud tyres)
Spare wheel assembly kit (pickup mount)
Wheel nut indicators
Locking wheelnuts (steel wheels)
Speed limiter
GPS navigation system
Battery isolator switch
Heavy duty battery
Deep cycle battery (split charge)
Deep cycle battery (split charge, maintenance)
Deep cycle battery (premium, override function)
2-way radio (Motorola GM360, bullbar aerial)
Codan radio
Interior storage lighting (Maintenance)
Rear view camera (licence plate mount)
Auxiliary AC power socket (workshop)
Amber beacon light (OE load rest)
Amber beacon light bar (roof bar mount)
Amber beacon light (mounting frame)
Mining lightbar with amber beacon (mounting frame)
Ultra LED mining lightbar (mounting frame)
Ultra LED mining lightbar (roof mount)
LED driving lights (LED lightbar mount)
LED rear work lights (LED lightbar mount)
Public address system (siren & speaker)
Headlight on system
Front foglight (OE bumper)
Rear foglight (pickup)
Rear parking sensors
Centre high mount stop light
Reversing alarm (HISS)
Reversing alarm (BEEP)
Reversing alarm (BEEP, LED lightbar mount)
Airbag deactivation (side & curtain airbags)
Airbag deactivation (curtain airbags)
Airbag deactivation (side airbags)
Electrical system integration (workshop)
220v electrical system
RHA01
RTA01
RTA02
RTA14
RTA16
RUA18
RUA19
RUA47
RUA60
RZA30
RJA01
RJA02
RJA04
RJA05
RJA11
RJA12
RJA13
RJA22
RJA23
RJA27
RJA28
RDA15
RJA41
RJA43
RKAXX
ZNA92
RMA01
RMA06
RMA03
ZMA03
RMA05
RNA06
RNA08
RNA15
RNA21
RNA33
RPA38
RPA39
RPA40
RPA01
RPA03
RPA04
ZPA21
ZPA22
RPA08
RPA10
RPA28
RPA29
RPA47
RPA31
RPA35
RPA36
ZPA36
RZA90
RZA91
RZA92
RYA03
ZWAA0
FEATURE FEATURE CODE
INTERIOR
CHASSIS
ELECTRICAL
MINE SITE DROPSIDE MAINTENANCE WORKSHOP
39
Ford Ranger: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab
O
O
O
O
S
O
O
O
O
-
O
-
O
O
S
O
O
O
-
-
-
-
-
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
S
O
O
-
O
O
O
O
S
O
O
O
-
O
-
O
O
O
S
O
-
O
O
O
O
-
O
O
-
O
O
-
O
O
O
O
O
O
O
O
-
O
O
O
O
-
O
O
S
O
O
O
O
O
O
O
S
O
O
O
-
-
O
-
O
O
S
O
-
O
-
-
-
O
O
O
S
O
O
O
O
O
O
O
-
-
O
-
O
O
O
O
O
O
O
O
S
O
O
-
RKA01
RKA11
RKA13
RKA32
RLA01
RLA02
RLA09
RLA21
RDA11
ZDA63
RWA04
ZWA04
RWA20
RWA22
RZA01
RZA02
RZA52
RZA54
ZDA71
ZDA72
ZEA31
ZWA36
ZWA23
ZWA24
ZWA86
ZWA32
ZWA93
ZWA35
ZWA41
ZWA42
ZWA43
ZWA45
ZWA65
ZWA66
ZWA48
ZWA51
ZWA71
ZWA72
ZWA73
ZWA74
ZWA81
ZWA88
ZWA92
ZWA94
ZZA11
ZWA21
ZWA26
ZWA28
Coolant block heater
Air intake snorkel
Air intake snorkel with pre-cleaner
Coolant level alarm
Enhanced fuel filtration system (warm climate)
Enhanced fuel filtration system (cold climate)
Water-in-fuel audible alarm
Long range fuel tank (115L)
Jerry can (single can with pickup mount)
Jerry can (twin cans with mount)
Hi-Lift jack (Cabin mount)
Hi-Lift jack (Maintenance body mount)
Wheel chocks
Claw hammer
Fire extinguisher (1kg, cabin mount)
Fire extinguisher (2.5kg, cabin mount)
Fire extinguisher (2.5kg, pickup mount)
Fire extinguisher (9kg, pickup mount)
Water tank (29L)
Oil tank (60L)
Vice (Maintenance body)
Vice (Workshop)
Mechanical wire rope winch
Tow rope
Tool mounting board
Tool set (157 multi-piece)
Tool set (socket wrench set)
Workbench grinder
Air compressor (portable)
Hydraulic bottle jack (5 ton)
Axle stands (twin 6 ton)
Power generator (portable)
Power welder generator (fixed)
Power generator (fixed, cold climate)
Battery charger (12v)
Air compressor (fixed)
Portable engine crane & mount
Gas cutting & welding equipment
Grease pump
Air drill
Workshop shelter (8mx4m)
Air hose & reel
Impact wrench (1/2"drive)
Workshop accessory kit
Safety kit (warning triangle & first aid kit)
Recovery pack
Premium recovery pack
Magnetic worklights
FEATURE FEATURE CODE
ENGINE
EQUIPMENT
MINE SITE DROPSIDE MAINTENANCE WORKSHOP
O
O
O
O
S
O
O
O
-
-
O
-
O
O
S
O
-
O
-
-
-
-
-
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
S
O
O
-
MODIFICATION SPECIFICATION
40
Toyota Hilux: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab
O
O
O
O
O
O
O
S
O
S
O
O
O
S
O
O
S
S
S
S
O
O
O
O
O
O
O
S
O
S
S
O
O
O
O
O
O
O
O
O
O
O
Cabin floor anti corrosion protection
Underbody anti corrosion protection
Bedliner (DC, underrail)
Bullbar
Rear mounting frame
Rear window protector (mounting frame - AS4034)
Rear window protector (mounting frame)
Reflective vehicle decals (red-white-yellow)
Rollover protection system
Safety flag (flexible pickup mount)
Towbar with rear step (ball with trailer plug, 2.25t)
Towbar with rear step & protector (ball with trailer plug, 2.25t)
Towbar with rear step & protector (ball & pintle hook with trailer plug, 2.25t)
Canvas seat covers (DC)
Rear axle breather
Heavy duty brake discs and pads (front)
Heavy duty brake pads (front)
Heavy duty suspension (Mining)
Wheel nut indicators
Amber beacon light (roof bar mount)
Mining lightbar with beacon amber (mounting frame)
LED lightbar (mounting frame)
LED driving lights (LED lightbar mount)
LED reversing lights (LED lightbar mount)
Headlight on system
Reversing alarm (BEEP)
Speed limiter
Enhanced fuel filtration system (warm climate)
Air intake snorkel with pre-cleaner
Fire extinguisher (1kg, cabin mount)
Safety kit (warning triangle & first aid kit)
Self sealing tyre system
GPS navigation system
Recovery pack
Premium recovery pack
Tow rope
Tool set (socket wrench set)
Hydraulic bottle jack (5 tonne)
Axle stands (twin 6 tonne)
Battery charger (12v)
Magnetic worklights
Mechanical wire rope winch
HTA12
HFA11
HDA03
HBA01
HDA01
HDA32
HDA33
HUA06
HZA11
HZA06
HKA02
HEA03
HEA09
HTA01
HKA02
HJA11
HJA12
HJA01
HJA41
HPA39
HPA01
HPA03
HPA21
HPA22
HPA10
HPA35
HKAXX
HLA01
HKA03
HZA01
ZZA11
ZJA85
ZNA92
ZWA21
ZWA26
ZWA24
ZWA93
ZWA42
ZWA43
ZWA48
ZWA28
ZWA23
FEATURE FEATURE CODE
BODY
INTERIOR
CHASSIS
ELECTRICAL
ENGINE
EQUIPMENT
MINE SITE
41
Chevrolet Colorado: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab
O
O
O
O
S
O
O
S
S
S
O
S
S
O
O
O
S
O
S
O
O
O
O
O
O
O
O
S
S
O
O
O
O
O
O
O
O
O
O
O
Rear mounting frame
Rear window protection
Towbar (ball-12v plug, 3.5t)
Bedliner (DC, underrail)
Safety flag (flexible pickup mount)
Bullbar
Rollover protection system (DC)
Reflective vehicle decals (red-white-yellow)
Heavy duty suspension (Mining)
Heavy duty brake pads (front)
Heavy duty brake disc & pads (front)
Wheel nut indicators
Enhanced fuel filtration system (warm climate)
Long range fuel tank (140L)
Air intake snorkel
Air intake snorkel with pre-cleaner
Canvas seat covers (DC)
Canvas seat covers (SC)
Amber beacon lightbar (roof bar mount)
Mining light bar with amber beacon (roof mount)
Mining lightbar with amber beacon (mounting frame)
LED light bar (mounting frame)
Heavy duty battery
Electrical system preparation-mining
Headlight on system
Public address system (siren & speaker)
Speed Limiter
Fire extinguisher (1kg, cabin mount)
Safety kit (warning triangle & first aid kit)
Self sealing tyre system
GPS navigation system
Recovery pack
Premium recovery pack
Tow rope
Tool set (socket wrench set)
Hydraulic bottle jack (5 tonne)
Axle stands (twin 6 tonne)
Battery charger (12v)
Magnetic worklights
Mechanical wire rope winch
CDA01
CDA33
CEA01
CDA03
CZA05
CBA01
CZA11
CUA06
CJA01
CJA12
CJA11
CJA41
CLA01
CLA21
CKA11
CKA13
CTA01
CTA02
CPA39
CPA02
CPA01
CPA03
CMA05
CYA01
CPA10
CPA08
CKAXX
CZA01
ZZA11
ZJA85
ZNA92
ZWA21
ZWA26
ZWA24
ZWA93
ZWA42
ZWA43
ZWA48
ZWA28
ZWA23
MODIFICATION SPECIFICATION
FEATURE FEATURE CODE
BODY
CHASSIS
ENGINE
INTERIOR
ELECTRICAL
EQUIPMENT
MINE SITE
42
Nissan Navara: Modification Specification
S = Standard O = Optional - = Not available DC = Double Cab
O
S
O
O
O
S
O
O
O
O
O
S
O
S
O
S
S
S
O
O
S
O
S
O
S
O
O
O
O
O
O
O
O
O
O
O
NBA01
NZA06
NZA16
NEA04
NDA01
NUA06
NBA21
NFA01
NFA03
NZA11
NZA30
NTA01
NKA11
NLA01
NKA01
NJA02
NJA01
NJA12
NJA41
NPA24
NPA39
NPA10
NZA01
NDA22
ZZA11
ZJA85
ZNA92
ZWA21
ZWA26
ZWA24
ZWA93
ZWA42
ZWA43
ZWA48
ZWA28
ZWA23
Bullbar
Safety flag (flexible pickup mount)
Safety flag (illuminated, flexible, pickup mount)
Towbar (pintle hook-12v plug, 3t)
Rear mounting frame
Reflective vehicle decals (red-white-yellow)
Electric front winch
Underbody skid plate (engine)
Underbody skid plate (transmission)
Rollover protection system (DC)
Reflective seatbelt covers (DC)
Canvas seat covers (DC)
Air intake snorkel
Enhanced fuel filtration system (warm climate)
Coolant block heater
Heavy duty suspension (vehicle with bullbar)
Heavy duty suspension (Mining)
Heavy duty brake pads (front)
Wheel nut indicators
Driving lights (bullbar mount)
Amber beacon light (roof bar mount)
Headlight on system
Fire extinguisher (1kg, cabin mount)
Tool box - steel (pickup mount)
Safety kit (warning triangle & first aid kit)
Self sealing tyre system
GPS navigation system
Recovery pack
Premium recovery pack
Tow rope
Tool set (socket wrench set)
Hydraulic bottle jack (5 tonne)
Axle stands (twin 6 tonne)
Battery charger (12v)
Magnetic worklights
Mechanical wire rope winch
FEATURE FEATURE CODE
BODY
INTERIOR
ENGINE
CHASSIS
ELECTRICAL
EQUIPMENT
MINE SITE
43
Contact us today for more information or quotation
Email: contact@rmaautomotive.net
www.rmaautomotive.net
Every effort has been made to ensure that the contents of this publication were up-to-date at the time of going to press. RMA Group reserves the right
to alter vehicle and modification specifications and withdraw products from sale without notice. Pictures may show cars fitted with optional specification.
ISSUE 1, APRIL 2014

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RMA Automotive - Industrial Vehicle Modifications Brochure Issue 1 April 2014

  • 2. CONTENTS 2 WELCOME TO RMA AUTOMOTIVE......................................................................................................... ENGINEERING EXCELLENCE.................................................................................................................... MODIFICATION PORTFOLIO................................................................................................................... INDUSTRIAL SPECIFICATION................................................................................................................... INDUSTRIAL MODIFICATION PORTFOLIO............................................................................................... INDUSTRIAL FEATURES SAFETY FEATURES.............................................................................................................................. DURABILITY FEATURES.................................................................................................................... OPERATIONAL FEATURES................................................................................................................. VEHICLE SPECIFICATION....................................................................................................................... MODIFICATION DIMENSIONS............................................................................................................... MODIFICATION SPECIFICATIONS.......................................................................................................... 3 4 5 6 7 9 14 22 35 37 38
  • 3. WELCOME TO RMA AUTOMOTIVE 3 RMA Automotive, a division of RMA Group, is a world-leading provider of light and heavy duty vehicles, purpose-built modified vehicles and fleet solutions to a diverse global customer base. From Aid & Development organizations, vast corporate entities and governments to original equipment manufacturers, RMA Automotive is a major supplier to commercial and non-commercial markets globally. The integrated strength of RMA’s specialized business units offers: • Combined experience • Engineering excellence • Responsiveness to customer needs • Competitive pricing through vast scales • 75,000 units delivered to customers over the last three years. RMA industrial modifications build on the base vehicle’s standard original equipment manufacturer (OEM) features by adding essential safety enhancements, improving durability and optimizing operational capability. The modifications are tailor-made for the world’s most challenging commercial and civil operations, complying with very latest industry safety and fleet management requirements. RMA is the only Ford Motor Company “Qualified Vehicle Modifier” (QVM) program participant in the Asia-Pacific and Africa regions, and enjoys the same status from Land Rover as its first “Approved Vehicle Modifier” (AVM). All modifications meet the manufacturer’s stringent quality guidelines and engineering criteria. Compliant vehicles are backed by a full Ford warranty on the vehicle and RMA warranty on modifications. ASIA PACIFIC China Vietnam Laos Thailand Cambodia Myanmar Singapore Indonesia AUSTRALIA Brisbane Perth CENTRAL ASIA Kazakhstan Afghanistan MIDDLE EAST UAE AFRICA Kenya South Sudan South Africa Liberia EUROPE United Kingdom Germany Turkey AMERICAS USA Haiti Creative automotive solutions tailored to customer requirements Uncompromised excellence in business practice & products Investing in business, partnerships & products for the future INNOVATION OUR CORE VALUES INTEGRITY ENDURANCE
  • 4. ENGINEERING EXCELLENCE All RMA modifications are developed with whole vehicle integrity as the core philosophy and stringent engineering practice. By fully integrating the design, engineering, testing and manufacturing standards, the safety, durability and operational effectiveness of the vehicle is optimized. This marks RMA Automotive as leader in the field of light vehicle modifications. RMA Automotive conducts extensive component and whole vehicle testing to ensure that the real world application meets all possible operational conditions. By carrying out vehicle testing in a variety of climates, terrain and operational environments, RMA engineers ensure that the modified features will not fail. RMA prides itself in supplying vehicles to the world’s leading resource extraction companies, such as the mining industry, and has built up an extensive technical knowledge of the operational challenges faced in the field. This experience is an important element of continuous improvement in the product development process. RMA product development, quality and manufacturing processes are established to OEM standards. Vehicle operators can be confident that their vehicle fleet will remain dependable and able to withstand the unrelenting demands of the modern industrial environment. Customer focus is paramount, ensuring that RMA modifications are engineered to reduce operating and maintenance costs along with ensuring the safety of personnel. 4
  • 5. INDUSTRIAL EMERGENCY & SECURITY UTILITY MODIFICATION PORTFOLIO Large fleets contain a variety of vehicles used for multiple applications, often with specific modifications to suit challenging operating requirements. RMA offers an extensive range of pickup modifications for use across a range of commercial, civil and military applications. RMA's modular engineering approach ensures that whilst each modification is built onto a specific compact pickup platform, adaptation for any vehicle with the same size platform is possible. The below images show the core modifications available: 5 Within the range of modifications available from RMA, the industrial vehicle modifications portfolio comprises of four key products, offering a choice of solutions for operational and maintenance applications; INDUSTRIAL MODIFICATIONS MINE SITE Robust off road modification providing an adaptable working platform for austere industrial operating environments. Modifications improve vehicle safety, durability and operational capability. DROPSIDE Multi-purpose aluminium dropside tray for multiple load carrying and operational applications. Provides a high capacity load carrying alternative to a conventional pickup, with the safety, durability and operational capability features available on the Mine Site vehicle. MAINTENANCE / MAINTENANCE ROADSTER Heavy duty, multi-purpose mobile maintenance unit with remote, offroad operational capability. Adaptable maintenance platform with extensive storage and equipment options. Available as a closed (Maintenance) or open variant (Maintenance Roadster). WORKSHOP Heavy duty, multi-purpose mobile workshop with remote, off road operational capability. Adaptable workshop unit with extensive storage and equipment configurations. Provides weather protection and a self-contained working environment. MINE SITE DROPSIDE MAINTENANCE MAINTENANCE ROADSTER WORKSHOP POLICE AMBULANCE PRISONER TRANSPORT CASH IN TRANSIT ARMORED PERSONNEL CARRIER REFRIGERATED AID & DEVELOPMENT MEDICAL CLINIC
  • 6. INDUSTRIAL SPECIFICATION RMA industrial vehicle modifications have been developed to ensure that the modified vehicle specification is optimized for its intended application. RMA offers a series of features developed from the extensive knowledge gained through experience meeting the requirements of global commercial, civil and military organizations. This provides operators with a safe, functional and durable vehicle platform which can be tailored with optional features to suit specific operational requirements. These vehicle attributes are classified into three key areas; STANDARD INDUSTRIAL FEATURES All RMA industrial vehicle modifications are based on an OEM base vehicle specification. In addition, each industrial modification includes a minimum standard specification to ensure that the modified vehicle is suitable for its intended application. This specification provides operators with a safe, functional and durable vehicle platform that can be used for a variety of industrial operations or which can be tailored with optional features to suit specific operational requirements. 6 SAFETY Modified features that improve safety by enhancing vehicle visibility and protecting the vehicle occupants in the event of a collision. They allow a vehicle to comply with the specific safety requirements of major international resource extraction companies. DURABILITY Modified features that improve durability by protecting vehicle components that are likely to wear out prematurely or be damaged due to the operational conditions and environment. OPERATIONAL CAPABILITY Modified features that enhance operational capability by improving vehicle effectiveness and personnel working efficiency. Optional features include tools and equipment to meet specialist industrial operating requirements. MINE SITE FEATURES DROPSIDE FEATURES MAINTENANCE FEATURES WORKSHOP FEATURES Fire extinguisher (1kg) Safety kit (First aid kit, Warning triangle) Wheel nut indicators Enhanced fuel filtration system Aluminum dropside tray Reflective vehicle decals Safety flag Amber beacon light Heavy duty brake pads Heavy duty suspension Canvas seat covers Workshop body Rear access step Roof ventilation fans Workshop workbench Workshop shelving Tool mounting board 220 Volt electrical system Deep cycle battery Heavy duty suspension Canvas seat covers Auxilliary AC Power Socket Electrical integration system Reflective vehicle decals Safety flag Amber beacon light Heavy duty brake pads Heavy duty suspension Canvas seat covers Maintenance body Roller shutter doors Interior storage lighting Deep cycle battery Heavy duty suspension Canvas seat covers
  • 7. INDUSTRIAL MODIFICATION PORTFOLIO 7 FORD RANGER MINE SITE FORD RANGER DROPSIDE FORD RANGER MAINTENANCE FORD RANGER MAINTENANCE ROADSTER FORD RANGER WORKSHOP
  • 8. 8 INDUSTRIAL MODIFICATION PORTFOLIO TOYOTA HILUX MINE SITE CHEVROLET COLORADO MINE SITE NISSAN NAVARA MINE SITE
  • 9. AMBER BEACON LIGHT High intensity amber beacon light Improves vehicle visibility and safety with roof mounted, high intensity lighting. Suitable for industrial and mining environments. MINING LIGHT BAR WITH AMBER BEACON High intensity amber beacon light with tail lights Improves vehicle visibility and safety with high intensity LED lighting, replicating vehicle tail, brake and turn signal lights into roof mounted position. Suitable for industrial and mining environments, the light bar is waterproof to IP67 level, features lightweight aluminum construction and is vibration resistant. Available for fitment to the rear mounting frame. SAFETY FEATURES 9
  • 10. ULTRA LED LIGHT BAR Ultra high visibility LED light bar The ultra LED light bar further enhances light output of the LED light bar, featuring 54 individual LED's providing ultra high visibility lighting for turn signals, braking, reversing and strobe patterns. Available for fitment to the vehicle roof. SAFETY LED DRIVING LIGHTS Driving/Work lights Utilizing the existing LED light bar system, the driving/work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle. LED REAR WORK LIGHTS Reversing/Work lights Utilizing the existing LED light bar system, the reversing/work lights provide compact yet powerful illumination for night driving or working, ensuring optimum visibility and safety inside and outside the vehicle. The RMA LED light bar provides the optimum high visibility lighting solution for light vehicle applications. Designed to meet the stringent safety requirements demanded by industrial and mining companies, military forces and emergency services, the LED light bar offers a fully customizable high visibility lighting system available with two levels of light output to suit operational requirements. The light bar can be fitted with a choice of lens colors, including amber, clear, blue, red, green and yellow. Each LED can be individually programmed to flash in a specific strobe pattern or intensity level. Vehicle safety is further enhanced by replicating vehicle tail light functions into a roof mounted position. Suitable for austere industrial and mining environments, the light bar is dust and waterproof to IP65 and vibration resistant. It is manufactured in lightweight aluminum with rubber sealed, polycarbonate lenses. LED LIGHT BAR 10 Front Rear
  • 11. ROLLOVER PROTECTION SYSTEM (ROPS) Internal vehicle roll over protection The RMA Rollover Protection System (ROPS) has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover. RMA ROPS is not compatible with vehicles fitted with curtain airbag systems. Vehicle rollover is one of the most severe accidents that a vehicle can be involved in. Where OEM manufacturers develop their vehicles with deformable ‘safety zones’ to protect the occupants from head-on or side collisions, the passenger car industry safety organizations – Euro NCAP, Australian NCAP & US NHTSA – don’t include any specific tests to measure the safety of a light utility vehicle, such as a pickup or SUV, in the event of a rollover. Nor do the tests consider the specific anomalies that are unique to off road vehicle safety or industrial working environments. The US NHTSA states that SUV type vehicles are 2.5 times more likely to rollover than a sedan car. Furthermore, 33% of SUV fatalities are as a result of rollover, highlighting the importance of additional vehicle rollover safety protection. Tall and narrow vehicles, such as pickups and SUVs are more susceptible to rollover due to their higher center of gravity and vehicle weight increasing the chance of rollover. Furthermore, modern off road vehicles are quiet, comfortable and fitted with many safety systems, often providing the driver with a false sense of security that reduces awareness of dangerous driving conditions. These vehicle characteristics, along with typical use patterns in off road environments contribute to the potential for rollover incidents to occur. These remote and challenging operating conditions are often found in remote industrial working environments, such as mining, where rollover is even more serious due to the reduced availability of emergency services. ROPS Features Industry Standard The ROPS is designed to meet the most stringent safety standards required by the world’s major resource extraction companies. The RMA test protocol harnesses advanced engineering expertise to optimize safety, utilizing learnings from the FIA international motorsport federation in their evaluation of motor racing rollover accidents. Optimum Packaging The ROPS roll cage features a lightweight design that adds only 34kg to the overall vehicle weight for a double cab vehicle. Roll cage construction maintains maximum entry/exit clearance and does not affect internal headroom. Key contact points are fitted with high density foam padding that has been specifically designed to minimize injury to occupants who are not wearing a helmet. Precision Manufacturing The ROPS roll cage is manufactured from cold drawn high tensile steel with CNC formed tubing joined with CNC machined connecting joints. Mounting brackets are laser machined to ensure maximum dimensional accuracy for optimum fit within the vehicle. All tubing is powder coated for durability and a discreet appearance. ROLLOVER PROTECTION SYSTEM (ROPS) Testing Standards As there is no industry testing standard for rollover protection on light utility vehicles and to ensure that the ROPS meets the most stringent safety standards, RMA has developed its own test protocol. The RMA ROPS engineering test & development process includes numerous tests to ensure the safety of vehicle occupants. Finite Element Analysis (FEA) is used to design the required strength into the ROPS, while practical tests actively replicate the loads being applied and validate the ROPS performance. This merging of high tech engineering theory and practical application ensures that RMA offers optimum vehicle safety without adding unnecessary weight to the vehicle. Vehicle Rollover The RMA Rollover Protection System has been developed to provide optimum safety to vehicle occupants in the event of a rollover incident. The ROPS is designed to augment the existing vehicle safety structure and, if the vehicle occupants are wearing seat belts, the ROPS reduces the potential for head injuries caused by roof crush when a vehicle is involved in a rollover. Side Roof Impact: by developing the ROPS to resist lateral side loading on the roof, should a 90° rollover occur, the roof structure around the occupants heads remains strong enough to resist crushing by distributing the forces through the vehicle, thereby reducing injuries to the vehicle occupants. Vertical Roof Impact: in the event of a 180° vehicle rollover, the ROPS will augment the vehicle body structure to minimize roof crushing directly above the passengers heads by distributing the force though the vehicle body structure, again reducing injuries to the vehicle occupants. 11
  • 12. HEADLIGHT ON SYSTEM Automatic headlight on system Vehicle headlights will automatically turn on when the engine ignition is switched on. The driver is not required to actively switch the headlights on. Improves vehicle visibility and safety, meeting mine site safety requirements. Can be linked to the LED light bar system where both headlights and light bar are turned on automatically. Can be integrated with LED light bar system. CENTER HIGH MOUNTED STOP LIGHT High level stop light mounted on load rest or rear mounting frame Center high mounted stop light (CHMSL) can be located on the vehicle load rest or rear mounting frame. Operating alongside the main brake lights, the high mounted position increases visibility for vehicles following behind, helping to improve safety. SAFETY SPEED LIMITER Electronically programmable speed limiter system Provides a programmable electronic speed limiter that restricts vehicle maximum speed. The speed limit can be programmed by either the driver or centrally by the vehicle fleet manager depending on the intended usage. The speed limit can be set in KM/H or MPH, from 30km/h (18mph) upwards and can also be set to limit engine RPM. The system does not provide vehicle braking. The system is available for any vehicle fitted with electronic ‘drive-by-wire’ throttle control and is TÜV, KBA and EC standard approved. REVERSING ALARM Audible vehicle reversing alarm Improves safety for personnel operating outside the vehicle when it is reversing. The alarm is activated when reverse gear is selected by the driver and helps warn others when the driver is unable to see the blind spots behind the vehicle. The 102db alarm can be mounted on the light bar or underneath the rear body. REAR VIEW CAMERA Rear license plate mounted camera Rear mounted camera provides a visual image behind the vehicle when reversing. Rear view camera significantly increases safety and reduces the chance of vehicle damage caused by reversing into objects located behind the vehicle. Provides the driver with greater confidence when maneuvering in confined spaces. The camera is activated when reverse gear is selected and a rear view image is displayed within the internal rear view mirror housing. The image has 3 graduated distance reference lines to indicate how far behind the vehicle an object is located; Blue line - 4m, Red line - 1m, Yellow line - 0.7m 12
  • 13. REFLECTIVE SEAT BELT COVERS High visibility reflective seat belt covers Enables easy identification if seatbelts are being worn inside a vehicle. The reflective markings and high visibility material is easily identified both at night and during daylight hours. FIRE EXTINGUISHER Hand held fire extinguisher Safety requirement to deal with minor vehicle related fires. The powder fire extinguisher can be used on electrical, fuel and gas related fires. Three sizes can be specified for fitment inside the vehicle cabin or load space: 1kg, 2.5kg, 9kg WHEEL NUT INDICATORS High visibility wheel nut indicators Allows loose wheel nuts to be quickly and easily identified, preventing vehicle hub damage, loss of a wheel and any resulting accidents. The wheel nut indicators are aligned in pairs when the wheel nuts are tightened to the required torque settings. If a wheel nut becomes loose then the arrow indicator shows the misalignment, highlighting a potentially loose wheel nut. REFLECTIVE VEHICLE DECALS High visibility reflective vehicle marking decals Improves vehicle visibility and safety, particularly at night. High UV resistance for durability under intense sunlight. Choice of two color patterns on the front, rear and side of the vehicle: Red/White/Yellow: Red (rear), White (front), Yellow (side) Red/White: Red & White checker pattern on front, ear and side SAFETY FLAG High visibility safety flag mounted on flexible fiberglass pole A high visibility safety flag improves visibility of light vehicles in mining environments. The 2.4m high safety flag can be mounted onto the front bullbar or inside the pickup bed giving vehicles an extra layer of protection, particularly where the operating terrain contains large dips and hills, where vehicle mounted beacon lights may not be visible. By combining the safety flag with a LED beacon, drivers can ensure they are always in the line of sight of heavy machinery. The flag shaft is constructed from a high quality, flexible fiberglass rod. The safety flag can be mounted on a spring base or solid, removable mount which allows the flag shaft to be stored when the vehicle is offsite. All electrical cables are hidden inside the shaft and fully weatherproofed. The flag is made from a reflective UV resistant nylon material that repels dirt and dust. Also available with LED light beacon. 13
  • 15. HEAVY DUTY SUSPENSION Heavy duty vehicle suspension system Heavy duty suspension increases durability, control and safety by creating a complete suspension system that is optimized for the operational requirements of the vehicle. Each heavy duty suspension system is tailored to suit the specific operational application, taking into account vehicle load, operating environment and dynamic requirements. For industrial applications, the heavy duty suspension is available in the following packages; 1. Mining suspension (normal conditions) 2. Mining suspension (extreme conditions – wet & muddy) 3. Bullbar suspension (for a vehicle fitted with bullbar & winch) 4. Maintenance & workshop suspension (high payload) AIR INTAKE SNORKEL WITH PRE-CLEANER Raised air intake snorkel with pre-cleaner system The pre-cleaner system further enhances the snorkel by separating large dust particles and water before they have chance to enter the intake system, reducing air filter clogging, subsequent loss of engine performance and maintenance requirements. AIR INTAKE SNORKEL Raised air intake snorkel system The raised air intake snorkel ensures that the engine is protected from water and dust ingression when driving off road. The air snorkel intake is located above the vehicle roofline placing it above the low lying dust layer that collects on the road surface, particularly when driving behind other vehicles off road. Furthermore, the raised intake prevents water entering the intake when fording rivers, raising the vulnerable low level standard OE air intake. HEAVY DUTY BRAKE PADS High durability brake pads Revised brake pad material and construction provides increased braking performance and durability, particularly in off road environments. A special pad compound material and design reduce the dirt accumulation which exacerbates brake pad and disc wear rates, resulting in reduced brake performance and increased maintenance cost requirements. The upgraded RMA brake pad increases brake efficiency when higher operating temperatures are experienced during towing, carrying heavy loads or driving downhill for extended periods. HEAVY DUTY BRAKE DISC High durability brake disc High carbon steel brake discs offer increased durability, lower wear rates and improved braking performance. For vehicles carrying heavy loads and undertaking long periods of downhill braking, thermal stability of the brake disc is improved, eliminating judder and brake fade. DURABILITY 15
  • 16. DURABILITY HEAVY DUTY SUSPENSION The standard OE suspension components fitted to a vehicle have been through an extensive engineering development program, providing a balance between the requirements of varied driving conditions, durability, comfort and cost. While the standard OE suspension is designed to meet the needs of the majority of customers who drive mainly on sealed road surfaces, it isn’t optimized for the operational requirements of a heavy duty industrial vehicle that is regularly driven off road or on poor road surfaces in varied environmental conditions. The same can be said of the typical aftermarket suspension systems that are designed to meet the broad requirements of a vehicle that is driven on the daily work commute during the week and driven off road at the weekend. The RMA heavy duty vehicle suspension system addresses the specific operational requirements of a professional industrial vehicle that is subject to extreme environments, by improving durability, control and safety. The enhanced suspension improves dynamic characteristics on road and provides superior performance off road. By improving dynamic capability, driver confidence is increased and safety is enhanced as the vehicle remains more controllable in all driving situations. Suspension component durability is prolonged, reducing service intervals and maintenance costs. As nearly all industrial vehicles are fitted with a variety of operational equipment, the suspension system improves stability when carrying variable payloads or when towing a heavy trailer. When developing an enhanced suspension package, RMA engineers emphasize the requirement to understand the operational requirements of the vehicle. A popular misconception is that an ‘uprated’ suspension, featuring stiffer springs and dampers, must be better. This isn’t necessarily the case and is entirely dependent on the intended use of the vehicle. RMA engineers tailor each suspension system to suit the operational requirements of each modified vehicle. The suspension improvements depend on the specific vehicle application and include modifying some or all of the following features; 16 Coil spring • Front coil springs are uprated to improve vehicle handling by reducing body roll and enhancing steering response. Provides improved control of the suspension, maintaining optimum tire contact on all driving surfaces. • The revised springs are designed to reduce unnecessary body motion, improving dynamic stability and safety. The spring rate is optimized for heavy duty applications where the vehicle is driven on rough road surfaces and when loaded with variable cargo weight up to maximum payload capacity. • Increased vehicle ride height provides higher ground clearance to minimize damage to the vehicle underbody for mining vehicle. • The coil springs are manufactured using a hot coil process with CNC coiling machine and are oil quenched, shot peened, scragged and powder coated to ensure optimum quality, durability and consistency in performance. Leaf spring • Rear leaf springs feature a revised spring profile to manage heavy payloads or when towing to maximum capacity. • The spring packs include inter-leaf pads to reduce friction and noise. They are constructed from high grade steel to ensure that durability and performance is maintained in all operating conditions, particularly muddy or corrosive environments. Dampers • Heavy duty suspension dampers improve vehicle stability and enhance safety by reducing uncontrolled body motion and manage vehicle weight transfer. • Uprated dampers offer high performance, heavy duty replacements to the OE components that are engineered to match the revised front and rear spring rates. • The dampers have large diameter pistons for increased damper strength and durability. They are non-pressurized, foam cell construction, fully oil filled and sealed to ensure precise control, thermal stability and reduced aeration, providing improved dynamics without compromising ride comfort. • The 40mm twin tube damper bodies feature large diameter pistons for increased damper strength, durability and control. The dampers are non-pressurized, fully oil filled, foam cell construction to ensure precise control, thermal stability and to eliminate aeration. This ensures improved dynamics and control in all conditions without compromising ride comfort. • The twin tube construction ensures that the chromed piston rod remains ‘dry’ (no oil coating) during compression, resulting in improved durability by reducing wear to the piston rod and oil seal. Polyurethane leaf spring bushes • Polyurethane bushes replace the standard OE rubber bushes, providing improved spring location and rear axle movement. • Bush durability improved through reduced ovalation and grease retention, increasing service life, maintaining consistent shape and reducing bush noise. • Improve dynamic stability by reducing rear axle steer and helping to prolong tire life. High torque rear axle u-bolts • Provide increased leaf spring clamping force through higher torque tension for improved retention of the leaf springs. • Enhances spring stiffness and durability, ensuring that the spring flexing is controlled correctly, improving vehicle dynamics, especially when carrying heavy loads.
  • 17. ENHANCED FUEL FILTRATION SYSTEM Enhanced fuel filtration system for removing fuel impurities The enhanced fuel filtration helps to improve engine durability and reliability by separating water and fuel impurities before they cause damage to the fuel injection system. Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be easily drained by hand and does not need to be removed from the vehicle. There are two fuel filtration options to suit different operating climates: Cold climate: fitted with heating element, suitable for ambient temperatures down to -40°C/-40°F. Warm climate: suitable for ambient temperatures greater than 5°C/41°F. Enhanced fuel filtration capability is necessary for markets with poor fuel quality and where the fuel handling and storage facilities are not well maintained. In markets where the fuel supply infrastructure results in water and other impurities entering the fuel, if this contaminated fuel enters a vehicle fuel system, it can cause permanent engine damage. Modern fuel injection systems operate at very high pressures and tolerances meaning they are extremely sensitive to any fuel contamination. Poor Fuel Quality ENHANCED FUEL FILTRATION SYSTEM The RMA enhanced fuel filtration system provides a highly effective solution to inconsistencies in fuel quality, helping to improve engine durability and reliability by separating the water and impurities from the fuel before it corrodes or causes damage to the fuel injection system. The enhanced fuel filtration features micro particle filtration, water-fuel separation, fuel heating for cold climate starting and an audible water-in-fuel warning system (optional). WATER-IN-FUEL AUDIBLE ALARM Audible water-in-fuel warning alarm for enhanced fuel filtration system In addition to the visible warning symbol on the instrument panel, the audible alarm alerts the driver that water is present in the fuel system. When water builds up inside the enhanced fuel filter system, a continuous alarm will sound until the water is drained from the filter. For vehicles equipped with the water-in-fuel and coolant level alarm warning alarms, both features use the same alarm. 17 Functionality The enhanced fuel filtration system replaces the standard OE system and connects to the vehicle using standard fuel hoses and electrical connections. The fuel filter element is effective down to 2 microns particle size and provides nearly 100% water separation, where OEM fuel filters are typically only effective to approximately 10 microns. Water contamination can be easily identified via a clear plastic viewing bowl located at the bottom of the filter. The filter can be drained by hand and does not need to be removed from the vehicle, ensuring that daily maintenance is possible without requiring technical support. In addition to the visible water-in-fuel warning symbol that illuminates on the driver instrument panel, an audible alarm can be fitted in the cabin to ensure that critical water-in-fuel levels cannot be ignored by the driver. To ensure optimum durability, the high capacity filter features a steel casing and is mounted to a robust die cast aluminium housing.
  • 18. BULLBAR Front mounted steel protection bullbar Heavy duty front bullbar provides highly robust protection for the vehicle. By protecting key functional features such as the engine cooling radiator and front headlights, the vehicle will remain operational following a front impact where an unprotected vehicle would suffer from immobilizing damage. The bullbar is designed to be fully airbag compatible, ensuring normal airbag activation in the event of a collision. The bullbar allows the fitment of an integrated electric winch system inside the bumper and mounting points allow fitment of high visibility safety flag poles and radio communication aerials. Due to the additional weight, the front suspension requires revised springs and dampers to retain vehicle handling characteristics. HEAVY DUTY SIDE RAILS AND SIDE STEPS Side mounted steel protection bars and side steps Steel side protection bars protect the front fenders and side sills from damage during off road driving. If damaged, the protection bars are quicker and cheaper to replace than body panel damage. The side bars allow unrestricted access to the vehicle doors and include a convenient step for access into the cabin. The side steps and side rails are constructed from high strength steel with durable powder coated finish for optimum corrosion protection. Heavy duty side rails are only available with a front bullbar. Side steps are available as a separate option. REAR BUMPER BEAM WITH SWING ARM Steel rear bumper beam with dual purpose swing arm Up to two swing arms can be fixed to the rear bumper beam enabling a full size spare wheel & tire and steel 'jerry can' fuel container to be mounted outside of the pickup load box, maximizing load space. The swing arms pivot on the edge of the bumper beam, allowing the rear tailgate to open fully for unobstructed loading. DURABILITY REAR BUMPER BEAM Steel rear bumper beam with integrated signal lights Heavy duty rear bumper beam provides additional protection to the rear of the vehicle and load space. The beam is manufactured from powder coated steel and fits across the full width of the vehicle, protecting the tailgate and rear corners. Additional rear tail, brake, reversing and turn signal lights are integrated within the bumper enhancing visibility and vehicle safety. ELECTRIC FRONT WINCH Front mounted electric winch with remote operation Front mounted electric recovery winch can be used for vehicle recovery when immobilized on steep or slippery surfaces. The powerful electric motor can pull up to 10,000lbs / 4,500kg through a 3 gear planetary gearbox with aircraft grade steel wire rope, clevis safety hook and roller fairlead delivering strong, smooth winching in demanding conditions. The winch can be operated remotely allowing operator flexibility and ensuring maximum safety in challenging situations. Requires front bullbar to be fitted. 18
  • 19. COOLANT LEVEL ALARM Audible warning alarm for low coolant level The coolant level alarm monitors the level of engine coolant in the vehicle radiator and warns the driver when the level falls below safe operating guidelines. Should a leak occur in the cooling system, for example from damage to the radiator, the coolant level will fall, activating the coolant level alarm. A warning alarm is installed in the vehicle providing an audible alert to the driver and will continue to sound until the coolant level is restored. LIGHT GUARDS Steel exterior light guards Exterior light guards protect the front headlights and rear taillights from foreign object damage, ensuring that the lights remain functional. The protectors are constructed from high strength steel with durable powder coated finish for optimum corrosion protection. CANVAS SEAT COVERS Heavy duty canvas seat covers for all seats Heavy duty canvas seat covers are fitted to all vehicle seats and headrests providing protection against dirt and damage to the seats. The military grade canvas is durable and water resistant making the covers ideal for eliminating damage to seats in austere industrial environments. The covers feature a custom fit to ensure that chafing against the OE seats is minimized upon entry/exit by passengers. The covers are removable and washable to maintain hygiene and cleanliness standards. REAR WINDOW PROTECTOR Steel mesh rear window protection Steel mesh rear window guard protects vehicle occupants from load intrusion into cabin. Engineered to stringent load test requirements, the mesh has been tested to ensure that an unsecured load does not enter the cabin. Available for fitment to the rear mounting frame. REAR MOUNTING FRAME Heavy duty rear mounting frame Heavy duty, high tensile steel mounting frame provides a robust platform for mounting accessories such as the rear window protector, light beacon or LED light bar. The mounting frame is powder coated for durability and corrosion protection. 19
  • 20. UNDERBODY RUBBERIZED PROTECTION Rubberized underbody protection coating Additional underbody protection can be applied to all underbody components, providing increased protection against damage from stone chips and protection against corrosion in wet and corrosive environments. Many industrial and mine sites operate in high sulphur conditions where underbody corrosion is highly damaging. The underbody protection coating is applied under the vehicle in quality controlled conditions. By improving protection levels, durability is increased and service, maintenance costs & frequency are reduced. VINYL CABIN FLOOR Heavy duty vinyl floor covering Molded vinyl floor replaces OE vehicle carpet, providing a waterproof and easy to clean surface. The vinyl floor is ideal for industrial or mining environments where significant levels of mud, water and dust enter the vehicle. Temperature resistant material, up to 80O C, ensures that flooring isn't damaged easily. RUBBER CABIN FLOOR MATS Heavy duty rubber floor protection mats Deep molded rubber floor mats are fully fitted and securely fixed to the vehicle floor ensuring no movement when driving or entering/exiting the vehicle. The mats are removable and washable. UNDERBODY SKID PLATE Molded steel plate for underbody engine and transmission protection Provides underbody protection for critical powertrain components, covering the engine sump, transmission gearbox and 4WD transfer case. The underbody skid plate is manufactured from molded 3mm steel with ventilation slots for engine cooling and water drainage. A powder coated finish protects against corrosion PICKUP CANOPY Weatherproof pickup bed canopy Molded fiberglass canopy provides an integrated, secure and weatherproof cover for the pickup bed. Perspex rear opening window and side windows allow light into the cargo area providing increased visibility when loading and unloading. Multi climate compatability ensuresfull functionality in hot, cold, dry and wet environments. A canopy without side or rear windows provides additional security by hidind cargo from external view. DURABILITY 20
  • 21. BEDLINER High durability plastic pickup bedliner Highly durable, cargo bedliner helps to protect the metal cargo floor from load damage and scratching. The molded liner is manufactured from lightweight, durable and UV resistant plastic and can be removed for cleaning. The liner is available in both under rail and over rail configurations. RUBBERIZED BEDLINER High durability pickup bed coating Highly durable rubberized, cargo bed coating helps to protect the metal cargo floor from load damage and scratching. The rubber material is non-flammable and provides 100% corrosion protection. MUD TERRAIN TIRES 16" Mud terrain tires The mud terrain radial tires feature an aggressive tread pattern with rugged sidewalls and self-cleaning lugs to ensure maximum traction on muddy road surfaces. The strong and durable casing helps resist punctures and abrasions with the premium rubber compound and tread siping delivering maximum traction and control. Tire size: 265/75 R 16 ALL TERRAIN TIRES 16" All terrain tires Developed for outstanding on and off road performance, all terrain 4x4 tires provide the best of both worlds. Enjoy high-speed stability on road and impressive off road traction in tough conditions. This tire features lower noise generation than mud/sand terrain tires for a quieter and more comfortable driving experience. Tire size: 265/75 R 16 21
  • 23. TOWBAR ELECTRICS Trailer towbar electrical connection 7-pin, 12 volt electrical connection provides electrical support for a vehicle trailer. Allows trailer signal lights to be connected with the vehicle lights for maximum visibility and safety. Electrics comply with ARD 62, UNECE 55/01 and SABS 1505 regulations. Always fitted in conjunction with towbar. TOOLBOX Steel toolbox with security lock Steel toolbox bolted into the pickup bed to provide secure, weatherproof storage for tools and equipment. The toolbox is fitted with a security lock and is powder coated for durability and corrosion protection. Not compatible with the second spare wheel. OPERATIONAL TOWBAR Trailer towbar with choice of coupling Heavy duty rear towbar manufactured from high strength steel and is directly attached to the vehicle chassis. Towbar capacity is 3.35 tons and complies with ADR 62, UNECE 55/01 and SAB 1505 regulations. Choice of three coupling types to meet trailer requirements; Ball type (50mm diameter) Pintle hook Ball & Pintle hook SPARE WHEEL Second spare wheel & tire mounted inside pickup bed Full size spare wheel & tire mounted inside the pickup bed in addition to the underbody mounted OE spare wheel & tire. This ensures vehicle mobility in the event of a second tire puncture in remote locations where tire replacement is not possible. Not compatible with the toolbox. 23 TOWBAR WITH REAR STEP & SIDE PROTECTION Trailer towbar with integrated rear step. Trailer towbar with integrated rear step and side body protection. Heavy duty rear towbar with integrated rear step allows easy access into the pickup box. The towbar and rear step is constructed from high strength tubular steel with a powder coated, steel checkerplate providing a non-slip surface. Vehicle body protection is available from the additional steel side protection bar that protect the rear vehicle corners from damage when reversing. Available with a choice of towbar coupling (see ‘Towbar’ for further information).
  • 24. BATTERY ISOLATOR SWITCH Engine bay mounted battery isolator switch with lockable cover The battery isolator switch connects to the positive terminal of the main vehicle battery and features a heavy duty, manually operated on/off switch which can be used to disconnect the vehicle's 12v power supply. This power isolation helps prevent vehicle theft by cutting power to the vehicle and reduces the risk of battery drain from auxiliary features. The isolator switch features a lockable steel cover preventing unauthorized activation. DEEP CYCLE SECONDARY BATTERY Deep cycle secondary battery for high electrical load applications The deep cycle battery can be regularly discharged, using most of its capacity, to voltages lower than 10.5v without losing performance in subsequent cycles. Standard starter batteries that are designed to deliver short high-current peaks for engine cranking, cannot sustain such cycles. Deep cycle batteries represent an efficient way to power instruments and supplementary equipment without affecting the state of charge of main vehicle starter battery, providing a more consistent power output and faster recharging. Selected industrial modifications are fitted with a compact-style deep cycle battery featuring an internal construction which uses an absorbent, non-spill glass mat (AGM) to hold electrolyte solution instead of the liquid electrolyte found in normal batteries. This spillproof design means that the battery can be mounted in virtually any position, optimizing location and load space within a vehicle and remains operational even when cracked or damaged. COOLANT BLOCK HEATER Engine coolant heater with timer system Allows pre-warming of the engine to assist with cold weather, starting and pre-heating of the vehicle cabin. Recommended for vehicles operating in ambient temperatures of -20°C/-4°F or below. The coolant block heater warms the engine by integrating a heating element into the engine cooling system. The heating element is supplied with fuel from the vehicle's fuel tank which is burned inside the coolant block heater system. The thermal energy is then distributed through the vehicle's engine cooling system, heating both the engine and the cabin through the air vents. A timer system can be set to automatically start and stop the system at a pre-determined time of day. HEAVY DUTY BATTERY Heavy duty vehicle battery Replacing the standard OE vehicle battery, the heavy duty battery features calcium lead construction for minimal fluid loss (10% less than standard batteries) reducing maintenance requirements. The internal construction uses calcium alloy grids and low resistance envelope separators means that the battery has 20%improved charging capability when compared to a standard battery, particularly in cold climate conditions. Calcium alloy grids provide rapid engine cranking even after long periods of standing, prevent corrosion and extend the life of the battery reducing replacement costs. OPERATIONAL 24
  • 25. VHF/UHF 2-WAY RADIO Motorola GM360 2-way VHF/UHF radio communication system The Motorola GM360 radio offers a 2-way communication system for field based workers, using VHF and UHF frequencies, proving high quality communications for in-vehicle use. The radio features a number of features that are particularly useful for industrial operating environments including; emergency signalling to send a pre-recorded voice message enabling your whereabouts or status to be determined immediately by the receiving person, lone worker protection offering security and safety for individuals who work remotely where the radio enters emergency mode if the user does not respond to the warning signal, external alarm that activates the vehicle horn and/or lights on receipt of an incoming call and status calls that send pre-defined text messages without needing to talk. Key specifications; Frequency: 30-470MHz Power output: 1-60W depending on frequency Operating temperature: -30°C to 60°C PUBLIC ADDRESS SYSTEM External public announcement speaker & siren system External loudspeaker system which allows the vehicle occupants to communicate one-way with people outside the vehicle without needing to stop or get out of the vehicle. Provides a safe and rapid way to relay information without risking personnel safety. TINTED WINDOW FILM Dark window tinting for all vehicle glass Provides additional privacy and comfort to vehicle passengers. Window tinting protects the car interior from direct sunlight, reducing solar temperature gain inside the cabin, creating a more comfortable environment and allowing the air conditioning system to operate more efficiently. Driving is safer due to reduced glare from bright sunlight. Discoloring of interior trim materials is minimized due to reduced UV exposure. The window tint features a non-metallic film that provides zero interference to mobile phones, GPS devices and radio reception. Window tint is available in either 40% or 60% tint. LONG RANGE FUEL TANK High capacity fuel tank for increased vehicle driving range The 110 litre long range fuel tank provides increased fuel capacity enabling longer distances to be driven between refueling intervals. The steel long range fuel tank replaces the standard plastic vehicle fuel tank and has been designed to fit within the standard chassis legs without affecting ground clearance or ramp over angle. The standard fuel supply system is retained ensuring that the fuel pump and gauges operate as normal. The tank is manufactured from high strength steel providing improved durability and puncture resistance. 25
  • 26. CANVAS CURTAIN SIDE & REAR Canvas maintenance body curtains Alternative access to aluminum roller shutter doors on the maintenance body. The heavy duty canvas side and rear curtains feature strong zips and are fabricated from water resistant canvas material. The curtains allow quick access to the front cross-body compartment and central main storage compartment. The canvas curtains are not recommended for vehicles that require secure storage. Requires rear Maintenance body tailgate. Not available for Maintenance Roadster body. MAINTENANCE ROADSTER BODY Mobile maintenance body with open top Open top mobile maintenance body with 9 storage compartments. Constructed from galvanized steel, the maintenance body features side storage cabinets (3 on left side, 3 on right side) with lockable doors and an open central main storage area. The roadster body design leaves the central storage area open and adds full length top storage compartments along either side on top of the side storage lockers. The side storage cabinets feature robust, lockable doors with stainless steel handles and internal galvanized shelves for tool storage. The top storage compartments run the full length of the body and are fitted with gas struts to make opening easier. All storage cabinet doors are locked with one key. The maintenance body can be painted to match the vehicle color. ROLLER SHUTTER DOORS Lockable roller shutter doors The mobile maintenance body is fitted with retractable aluminum roller shutter doors to access the front cross-body storage compartment and central main storage compartment. The roller shutter doors and storage cabinets doors are locked with one key. Not available for Maintenance Roadster body. OPERATIONAL 26 MAINTENANCE BODY Mobile maintenance body Mobile maintenance body with 8 storage compartments. Constructed from galvanized steel, the maintenance body features side storage cabinets (3 on left side, 3 on right side) with lockable doors, a front cross-body compartment and central main storage compartment with internal storage shelves. The side storage cabinets feature robust, lockable doors with stainless steel handles and internal galvanized steel shelves for tool storage. The central storage compartment and front cross-body compartment are accessed through lockable aluminum roller shutter doors. All storage cabinet doors and roller shutters are locked with one key. The maintenance body can be painted to match the vehicle color.
  • 27. INTERIOR STORAGE LIGHT Maintenance body interior lighting Interior dome lights for storage cabinets. Ensures maximum visibility of tools & equipment when working at night or in dark environments. Fitted to side storage cabinets on maintenance and maintenance roadster bodies VICE Mechanic's vice Mechanic's vice mounted on the rear of the maintenance body. The mechanical screw vice clamp is 4"/100mm wide for securely clamping items. The vice is mounted on a foldable platform for storage when not in use. Available for both Maintenance and Maintenance Roadster bodies. WATER TANK Internal water storage tank 29 liter water storage tank mounted inside the left hand rear storage compartment. A robust metal screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located on the rear panel. The water tank is constructed from fiberglass and features a visible fluid level gauge. The fiberglass material used for the water tank can also be used to carry other non-corrosive fluids where required, such as vehicle radiator fluid, but is not suitable for drinking water. The water tank is only available for the Maintenance Roadster. OIL TANK Internal oil storage tank 60 liter oil storage tank mounted inside the right hand rear storage compartment. A robust metal screw cap is mounted on top of the maintenance body for easy filling with a metal drain tap located on the rear panel. The oil tank is constructed from steel and features a visible fluid level gauge. The steel oil tank can also be used to carry other non-corrosive, non-water based fluids where required. The oil tank is only available for the Maintenance Roadster. 27 REAR TAILGATE Rear maintenance body tailgate Robust steel tailgate that mounts to the rear of the maintenance body, providing secure load storage and an additional work surface. The tailgate is fitted with hinged metal drop links and anti-rattle latches. The rear aluminum roller shutter door can be fixed at two heights and fully integrates with the tailgate. The bottom edge of the roller shutter door features a rubber sealing strip that seals with the top edge of the tailgate, preventing water and dust from entering the central storage compartment.
  • 28. ALUMINUM DROPSIDE TRAY Aluminum dropside tray for cab chassis Multi-purpose, high capacity, aluminum dropside tray for multiple load carrying applications. 3-sided aluminum dropside panels maximize load flexibility and loading capability. The extruded aluminum load floor and side panels provide lightweight yet robust construction that maximizes payload capacity. The single cab dropside tray dimensions can hold 2 pallets of any ISO standard pallet size. External tray dimensions (Width x Length x Height) Single cab: 1,855mm x 2,480mm x 235mm Super cab: 1,855mm x 1,880mm x 235mm Double cab: 1,855mm x 1,680mm x 235mm WORKSHOP BODY Heavy duty multi-purpose mobile workshop Robust & lightweight aluminum workshop provides multi-purpose working environment for repairs and maintenance. Spacious internal dimensions and flexible workshop fittings ensure efficient use of space. The workshop is fitted with steel internal storage shelving and a steel workbench with wooden worktop providing a stable working platform. The extruded aluminum floor has a durable non-slip rubber coating that also protects against damage and corrosive substances. This coating is also applied to the base of the workshop body to eliminate underbody corrosion and damage from stone clips. Internal dimensions: Length 2,357mm x Width 1,814mm x Height 1,682mm WORKBENCH Workbench with durable work surface & storage Robust steel workbench featuring a powder coated steel frame with beechwood work surface. The workbench features the following features for the storage of tools & equipment; Tool drawer - 7 steel drawers for storage of hand tools (2 deep and 5 shallow drawers) Cabinet - Twin steel door cabinet Shelves - Two steel shelves for equipment storage Locks - Tool drawers & cabinet lockable Workbench dimensions: Length 2,000mm x Width 600mm x Height 1,000mm WORKSHOP SHELVING Workshop shelving for equipment storage Adjustable steel shelves providing user adjustable storage. Multiple shelving configurations make it possible to accommodate a variety of tools, equipment or parts. OPERATIONAL MAGNETIC WORKLIGHT Roof mounted 12v magnetic worklight Magnetic, swiveling LED worklights allows multiple mounting locations on the maintenance body. The bright white LED worklight provides a clean and crisp light output for easier and safer working at night or in dark environments. Powered by 12 volt sockets located inside the side and rear roller shutter doors on the maintenance body for weather protection and flexible positioning. The worklight has a coiled cable to reduce cable entanglement and provide an extendable working area. 28
  • 29. ROOF VENTILATION FANS Roof mounted electric ventilation fans Twin roof mounted electric ventilation fans providing fresh air extraction for the workshop body. External vent outlet features weather protection to ensure water does not enter the workshop cabin. Internal vent features a diffuser with cover plate to ensure objects cannot be caught in the fan. 220 VOLT ELECTRICAL SYSTEM Integrated workshop electrical system Integrated electrical system, allowing connection of 220V AC external supply and power distribution within workshop body. Internal AC power outlets include 4 Universal power sockets (accept US, EU, UK, Oceania, Asia Pacific & China plug formats) and 2 Schuko power sockets providing maximum safety for power socket connections. A 12V DC 'cigar lighter' socket is also available. The electrical system powers the LED interior roof light, roof ventilation fans and workshop heating system and features an electrical control panel with power breaker safety system. REAR CABIN HEATER Workshop cabin heating system The workshop cabin heating system provides warm air heated by an internal combustion diesel heater. The heating system features twin air outlets for even heat distribution throughout the workshop. At maximum heat output, the system consumes only 0.51 liters of diesel per hour. Heating system controls are located on the central control panel. (see electrical control panel above) RETRACTABLE SIDE AWNING Retractable roller side awning Mounted on the side of the workshop body or maintenance body, the extendable roller awning is designed to provide weather protection and can be quickly deployed with self-supporting legs. The awning extends by 2 meters and is manufactured from waterproof, UV blocking, ripstop canvas material. Available for workshop and maintenance bodies. WORKSHOP SHELTER Expandable workshop shelter The expandable workshop shelter provides mobile weather protection when maintaining vehicles or machinery outdoors. The shelter dimensions allow a Pickup or SUV sized vehicle to be completely covered for maximum weather protection, or two vehicles can be parked side by side for engine bay maintenance. The hexagonal extruded aluminum frame with nylon joints and large foot plates provide a strong and stable foundation. The white 300D PVC backed polyester cover is lightweight, 100% waterproof and easily cleaned. The shelter folds into compact dimensions and is stored inside a nylon bag with wheels for easy transportation. Dimensions: Length 8m x Width 4m x Height 2.1m [Ridge Height 3.72m] 29
  • 30. TOOL MOUNTING BOARD Wall mounted tool hanging board Metal tool hanging board with powder coated finish. Provides a solid and durable surface to store hand tools. Dimensions: Length 450mm x Height 1,600mm. POWER WELDER GENERATOR Fixed diesel welding power generator SDMO portable welding generator provides a reliable, efficient and quiet welding power supply in areas where no conventional power grid is available. An essential requirement for welding on worksites without electricity or when carrying out maintenance on isolated machines. The generator can also be used as an auxiliary genset for the supply of electricity. The Yanmar L100 diesel engine provides a single phase 230V AC power supply with a safety power breaker and features an electric starter for easy starting. The generator uses 1.3 liters of fuel per hour giving over 9 hours constant running time between refueling its 12 liter fuel tank. AIR COMPRESSOR Fixed air compressor mounted inside maintenance body Atlas Copco (AC20) air compressor unit is an oil-lubricated compressor designed with a slow-running compressor block for long service life. Twin cast iron cylinders with low-speed pistons further improve durability. The compressor is fitted with an aftercooler for effective moisture separation. Power output: 2hp (1.5 kW) Air receiver: 50 liters @ 10bar/145psi Air delivery: 108 liters/min (3.8cfm) @ 916rpm Power supply: 230V single phase 50Hz OPERATIONAL PORTABLE AIR COMPRESSOR Portable air compressor for mobile use Puma (XM-2540) portable air compressor unit for use inside the workshop cabin or while working remotely from the vehicle. Power output: 3hp (2.2kW) Air receiver: 40 liters @ 10.3bar/150psi Air delivery: 250 liters/min (8.8cfm) @ 2,850rpm Power supply: 220V single phase 50Hz POWER GENERATOR Portable diesel power generator SDMO portable generator provides a reliable, efficient and quiet power supply in areas where no conventional power grid is available. The Kohler 3.4kW diesel engine provides a single phase 230V AC power supply with a safety power breaker and features an electric starter for easy starting. The generator uses only 0.9 liters of fuel per hour giving over 17 hours constant running between refueling its 16 liter fuel tank. 30
  • 31. TOOL SET Toptul 3 drawer tool chest with 157 piece tool set Dimensions: Width 733mm x Depth 459mm x Height 385mm 3 drawers mounted on roller ball slides Chisel & hammer set (7 pieces) 1/2" drive socket & wrench set (24 pieces) 1/4" drive socket & wrench set (72 pieces) Assorted pliers & adjustable wrench (11 pieces) Screwdriver set (8 pieces) Assorted wrenches (24 pieces) Measuring & cutting set (11 pieces) SOCKET WRENCH SET 1/4” Drive socket set 1/4” drive 19 piece socket set with sockets, ratchet wrench, extension bar and screwdriver bits Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm GAS WELDING & CUTTING EQUIPMENT Portable gas welding and cutting equipment Harris oxy-acetylene welding, cutting and brazing kit. Includes oxygen and acetylene fuel regulators with pressure gauges, hoses and torch. Torch handle features silver-brazed twin-tube design for safety and durability and easily replaceable FlashGuard® check valves. Cutting attachment has solid forged head that resists flashback damage. Cuts up to 6" and welds up to 1". Equipment specification includes: All weather storage bag, oxygen & acetylene cylinders (empty), cutting torch, weld handle, regulators, cutting tip, weld tip, goggles, striker, 3/16"x12' twin hose, instruction manual AIR HOSE & REEL Retractable compressed air hose Workshop wall mounted retractable compressed air supply hose. Hose length: 10m Max. hose pressure: 20 bar/290psi Operating temperature range: -30°C to +60°C 31 IMPACT WRENCH 1/2" Drive impact socket set 1/2" drive impact sockets for hand wrench or compressed air wrench. 10 sizes ranging from 10mm to 24mm. Black phosphate coating. Socket sizes: 10, 11, 12, 13, 14, 17, 19, 21, 22, 24 mm
  • 32. WORKBENCH GRINDER Electric bench mounted grinder Electric bench grinder with twin 150mm diameter grinding wheels. Wheel covers have in-built task lights with a magnifying feature incorporated in one eye-shield for close work. Split capacitor electric motor provides higher efficiency with reduced noise and vibration Model: Makita GB602 Continuous rating input: 250W Hole diameter: 12.7mm Maximum wheel size: 150x16mm Net weight: 9.4kg No load speed: 2,850rpm Overall length: 375mm HYDRAULIC BOTTLE JACK Hydraulic 5 ton bottle jack Hydraulic bottle jack gives reliable and easy lifting of vehicles, machinery or equipment. The robust construction features a cast iron base with high quality polished steel ram for smooth operation and minimum maintenance. Automatic overload protection ensures maximum safety. Must be used on a solid & stable surface. Maximum load: 5,000kg (11,023lbs) Minimum height: 200mm Maximum height: 390mm Jack weight: 4.6kg (10lbs) PORTABLE ENGINE CRANE & MOUNT Foldable engine crane Folding engine crane with hydraulic lifting arm. Castor wheels and handle assist with maneuvering. Maximum lifting capacity: 1,000kg Lifting height range: 280 – 2200mm Total crane weight: 70kg HI-LIFT JACK Hi-Lift all-cast vehicle jack Suitable for vehicle lifting, winching and general vehicle recovery on all driving surfaces and where the OEM jack is unsuitable. The Hi-Lift vehicle jack features a high quality, powder coated finish with zinc-plated hardware for maximum durability. The two piece handle & socket with ratchet mechanism offers maximum reliability and includes a shear bolt to prevent overloading. A top winch connector clamp ensures secure attachment for recovery ropes and cables. The Hi-Lift jack is discreetly mounted on the rear bulkhead behind the passenger seats or inside the maintenance vehicle body. Jack length: 122cm / 48” Jacking height range: 12cm – 98cm Maximum tested load: 7,000lb (3,175kg) Maximum rated load: 4,660lb (2,113kg) Jack weight: 28lb (13kg) International standards compliance: ASME/ANSI B30.1 2004, AU/NZS 2693:2007 OPERATIONAL 32
  • 33. BATTERY CHARGER 12 Volt automatic battery charger Suitable for charging vented lead acid and sealed lead acid batteries. The charger will start charging with a semi-constant voltage and when the battery reaches full charged state, the current will taper down and automatically shut off. Requires 220-240V (50-60 Hz) power source and is suitable for charging battery sizes from 40Ah – 120Ah. Dimensions: Width 257mm x Depth 178mm x Height 182mm Weight: 5.5kg AXLE STANDS Twin 6 ton axle stands Twin axle stands support for the vehicle body or axles, providing safety when carrying out maintenance underneath or around the vehicle. The axle stands feature 4 legs with an adjustable ratchet arms with secure locking under load and V-shaped support for maximum stability. Must be used on a solid & stable surface. Maximum load: 6,000kg (13,227lbs) Minimum height: 395mm Maximum height: 620mm Stand weight: 12kg (27lbs) each Tow rope Tow rope 100% polyester high-tensile tow rope. Length: 10m Width: 50mm Maximum working load: 5,000kg AIR DRILL Heavy duty air drill Heavy duty 3/8" drive air drill. Reversible drive switch. GREASE PUMP Manual lever grease pump Manual lever grease pump for Lube-Shuttle grease cartridges. High quality zinc plated steel barrel with ergonomic hand grip. Working pressure over 400bar / 5,800psi with maximum pressure capability of 800 bar / 11,600psi. Tool free cartridge opening for fast and clean loading and unloading without opening the gun. Type and quantity of grease can be seen at a glance. Optimum use of all grease in cartridge. 33
  • 34. SAFETY KIT Safety Kit with Warning Triangle and First Aid Kit Hazard warning triangle and first aid kit provide essential emergency equipment for vehicles involved in an incident or broken. OPERATIONAL RECOVERY PACK Recovery Pack for Roadside Breakdown Provides comprehensive equipment to assist with a vehicle breakdown or an accident and rescue at the roadside. Pack contents: Jump start cables (450A rating) First aid kit (DIN13146) Accident/breakdown reflector Tire pressure gauge PREMIUM RECOVERY PACK Premium Recovery Pack for Roadside Breakdown, Rescue and Repair Provides complete set of equipment to assist with a vehicle breakdown or accident, self-repair or recovery. Pack contents: Jump start cables (450A) First aid kit (DIN13146) Tire pressure gauge U-shackles (x2) (5/8") Tow strap Accident/Breakdown reflector Fuel funnel Wheel chocks (x2) Screwdriver set Socket set Quick fix tire repair kit Adjustable spanner Hammer Shovel Accessory storage bag WHEEL CHOCKS Wheel Chocks Heavy duty wheel chocks provide secure vehicle location when performing maintenance on a vehicle. Vehicle movement is stopped by eliminating wheel rotation, ensuring that the vehicle will not move. U-shackles (x2) (5/8") Towing strap Quick fix tire repair kit Fuel funnel Wheel chocks (x2) Accessory storage bag 34
  • 35. VEHICLE SPECIFICATION Ford Ranger (PX) Specification BODYSTYLE POWERTRAIN TRANSMISSION CHASSIS EXTERIOR INTERIOR TRIM EQUIPMENT Ford Ranger: Base Vehicle Specification RMA industrial modifications are available on a variety of compact pickup platforms, however, the widest choice of modified features are available on the Ford Ranger (PX) platform. To demonstrate the base vehicle specification to which the modified features are fitted, the table below shows the vehicle specification for the Ford Ranger (PX) commerical level platform. After modification, many of the standard features, dimensions and weights will change. Single Cab Super Cab Double Cab Engine Capacity Power Torque Type Emissions Fuel tank Gearbox Drive Transfer case Rear differential Wheels (incl. spare) Tires Front suspension Rear suspension Ride height Front brakes Rear brakes Steering Pickup box Pickup loadrest Pickup load restraint (Single Cab) Pickup load restraint (Double Cab) Bumpers (front & rear) Front grille Door & tailgate handles Door mirrors Seat trim material Front seats (Single Cab) Front seats (Double Cab) Rear seats (Double Cab) Armrest (Double Cab) Seat belts (Single Cab) Seat belts (Double Cab) Floor covering Ventilation system Side windows Interior rear view mirror Interior lighting Sunvisor Audio system Auxiliary power Smokers pack Door locking Windscreen wipers 2.2 liter TDCi Diesel 2,198cc 150PS / 110kW 375Nm Turbocharged common rail diesel Market & vehicle dependent 80 liters 6 speed manual 4x4 Electronic shift on the fly (ESOF) Limited slip differential 7Jx16" steel 255/70 R16 Independent double wishbone coilover struts with anti-roll bar Leaf springs High Ride Ventilated disc Drum Hydraulic power assisted Steel, double skinned with tailgate (where fitted) Steel loadrest with window protector & load guides 4x inner tiedown points, 10x outer tiedown points 4x inner tiedown points, 6x outer tiedown points Black plastic (where fitted) Black plastic Black plastic Black plastic (Manual adjust & folding) Cloth 2-way manual adjust driver seat with fixed passenger bench 2-way manual adjust driver & passenger seats 3-passenger rear bench seat Center console Fixed 3-point driver & passenger with 2-point centre lap belt Fixed 3-point driver & passenger Vinyl / (Carpet*) Air conditioning (single zone) / (Heating*) Manual front (Single Cab), Manual front & rear (Double Cab) Manual day/night rear view mirror Central dome light Driver & passenger (no vanity mirror) Single DIN module (AM/FM radio, MP3 compatible, 2 speakers) 12v power socket Ashtray with cigar lighter/12v socket Electric central locking / (Remote keyless entry*) Variable intermittent & two fixed speeds 2.2L 120 PS 2.2 liter TDCi Diesel 2,198cc 120PS / 88kW 285Nm 5 speed manual 3.2L 200 PS 3.2 liter TDCi Diesel 3,198cc 200PS / 147kW 470Nm 6 speed manual 2.2L 150 PS 35
  • 36. * Optional feature depending on base vehicle specification NOTE: Base vehicles feature diesel engines with 4x4 high ride and manual transmission. Alternative specification vehicles are available to suit operational requirements. Please consult your market representative for specific model information and country applicability. 2.2L 120 PS 1,885 2,090 1,065 860 3,025 4,525 1,600 3.2L 200 PS 1,910 2,140 1,215 985 3,200 4,700 3,350 2.2L 150 PS SAFETY EXTERIOR DIMENSIONS (mm) APPROACH/DEPARTURE ANGLES PICKUP BOX DIMENSIONS (mm) INTERIOR DIMENSIONS (mm) WEIGHTS (kg) Airbags Braking system Safety belt Load rest Wheelbase Length Height (Single Cab) Height (Double Cab) Width Front track Rear track Ground clearance (Single Cab) Ground clearance (Double Cab) Wading depth Approach angle Departure angle Breakover angle Box length (Single Cab) Box length (Double Cab) Box height Box width Box width (between wheelarches) Box volume (Single Cab) Box volume (Double Cab) Front head room Front leg room Front hip room Front shoulder room Rear leg room (Double Cab) Rear head room (Double Cab) Rear knee clearance (Double Cab) Rear shoulder room (Double Cab) Rear entrance height (Double Cab) Kerb weight (Single Cab) Kerb weight (Double Cab) Payload (Single Cab) Payload (Double Cab) Gross vehicle mass Gross train mass Front axle weight Rear axle weight Towing weight (unbraked trailer) Towing weight (braked trailer) Driver & passenger front airbags* Anti-lock braking system* Driver safety belt reminder* Load rest with window protector* 3,220 5,423 1,806 1,848 1,950 1,560 1,560 201 230 800 28° 26° 24° 2,317 1,549 511 1,560 1,139 1.8m³ 1.18m³ 1,024 1,058 1,440 1,437 902 938 39 1,430 797 1,870 2,070 1,080 1,055 3,200 4,700 1,480 1,850 750 3,350 Ford Ranger (PX) Specification 36 VEHICLE SPECIFICATION
  • 37. MODIFICATION DIMENSIONS Ford Ranger: Modification Specification • All dimensions in millimeters • Vehicle ride height and approach/departure angles are based upon the modified suspension requirements of each application. Refer to the modification specification table for applicable suspension packages. 5473 31.80 18.50 2163 2585 1890 5401 300 30.30 2163 1938 1505 Roadster box 1880 5720 300 150 2163 1980 5720 300 160 2163 2005 MINE SITE DROPSIDE MAINTENANCE WORKSHOP 37
  • 38. Ford Ranger: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab Workshop body Maintenance body Maintenance Roadster body Aluminium dropside tray (SC, RAP, DC) Bullbar Electric front winch Rear mounting frame Bedliner (overrail) Bedliner (underrail) Rubberised bedliner Pickup canopy (DC, low roof, side windows) Pickup canopy (DC, low roof, no side windows) Pickup canopy (SC, high roof, no side windows) Pickup load rest (OE part) Rear window protector with flag & antenna mount Rear window protector (mounting frame-AS4034) Rear window protector (mounting frame) Tie down hooks (pickup mount) Towbar (ball with trailer plug) Towbar (pintle hook with trailer plug) Towbar (ball & pintle hook with trailer plug) Towbar with rear step (ball & trailer plug) Towbar with rear step (pintle hook & trailer plug) Towbar with rear step (ball-pintle & trailer plug) Towbar with rear step & protector (ball & trailer plug) Towbar with rear step & protector (pintle hook & trailer plug) Towbar with rear step & protector (ball & pintle hook & trailer plug) Rear access step Rear bumper beam (Pickup) Rear swing arm (jerry can holder) Rear swing arm (spare wheel holder) Underbody skid plate Underbody rubberised protection Light guards (front & rear) Light guards (front) Light guards (rear) Side steps (DC) Heavy duty side steps (DC) Heavy duty side steps (SC) Heavy duty side rails Mesh windscreen protector Mesh side window protectors Mesh light protectors Rear tailgate Roller shutter doors Canvas curtains side & rear Retractable side awning Roof ventilation fans Workshop workbench Workshop shelving Rear bumper beam (Maintenance) Crane (Maintenance) Cabin floor anti-corrosion protection Reflective vehicle decals (red-white) Reflective vehicle decals (red-white-yellow) Safety flag (flexible pickup mount) Safety flag (flexible bullbar mount) Safety flag (removable bullbar mount) Safety flag (illuminated, flexible pickup mount) Toolbox (pickup mount) Rollover protection system BODY RAA02 RAA11 RAA12 RAA24 RBA01 RBA21 RDA01 RDA02 RDA03 RDA13 RDA20 RDA21 RDA65 RDA30 RDA31 RDA32 RDA33 RDA41 REA01 REA04 REA07 REA02 REA05 REA08 REA03 REA06 REA09 REA11 REA15 REA51 REA52 RFA02 RFA11 RFA06 RFA07 RFA08 RFA13 RFA15 RFA16 RFA17 RFA44 RFA45 RFA46 ZEA30 ZFA61 ZFA62 ZFA65 ZNA81 ZWA83 ZWA85 REA32 REA33 RTA12 RUA05 RUA06 RZA05 RZA06 RZA10 RZA16 RDA12 RZA11 - - - - O O O O O O O O O O - O O O O O O O O O O O O - O O O O O O - - O O O O O O O - - - - - - - - - O O S S O O O O O - - - S O O - - - - - - - - O - - - O O O - - - - - - - - - - O O - O - O O O O O O - - - - - - - - - - O O S S O O - - O - S S - O O - - - - - - - - - - - - O O O - - - - - - - - - - O O - O O - - O O O O - O S O O - - - O O O - - - O O - - O S - - - O O - - - - - - - - - - - - O O O - - - - - - S - - - O O - O - - - O O O O - - - - O S S S - - O - - - O O - - O MODIFICATION SPECIFICATION MINE SITEFEATURE FEATURE CODE DROPSIDE MAINTENANCE WORKSHOP 38
  • 39. Ford Ranger: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab - S - O O O O O O O S O - O O S - O O O O O S O O O O O O - O O O - O - O S O O O O O O O O O O O O O O O O - O - - - - S O O O O O O O S O - O O S O O O O O - S O O O O O O - O O O - O - - S - - - O O O O O O - O - - - O O - O - - - - S O O - O O O O - - S - O - O O O O O - S O O O O O - S - O O S O - - O - - - O O O O O O - O - - - O O - O - - O - S O O - O O O O - - S - O - O O O O O - S O O O O O S - - O O - O S - O - - - O O O O O O - O - - - O O - O S S Rear cabin heater Canvas seat covers (DC) Canvas seat covers (SC) Vinyl cabin floor Rubber cabin floor mats (SC, DC) Clear safety window film (DC) Clear safety window film (SC) Tinted window film (40% tint) Tinted window film (60% tint) Reflective seat belt covers Heavy duty suspension (Mining) Heavy duty suspension (vehicle with bullbar) Heavy duty suspenstion (Maintenance / Workshop) Heavy duty suspension (Extreme mining) Heavy duty brake discs & pads (front) Heavy duty brake pads (front) High performance brake disc & pads (front) Wheels (16" steel, Dunlop Grandtrek AT3 tyres) Wheels (16" steel, Deestone R405 mud tyres) Wheels (16" alloy, Dunlop Grandtrek AT3 tyres) Wheels (16" alloy, Deestone R405 mud tyres) Spare wheel assembly kit (pickup mount) Wheel nut indicators Locking wheelnuts (steel wheels) Speed limiter GPS navigation system Battery isolator switch Heavy duty battery Deep cycle battery (split charge) Deep cycle battery (split charge, maintenance) Deep cycle battery (premium, override function) 2-way radio (Motorola GM360, bullbar aerial) Codan radio Interior storage lighting (Maintenance) Rear view camera (licence plate mount) Auxiliary AC power socket (workshop) Amber beacon light (OE load rest) Amber beacon light bar (roof bar mount) Amber beacon light (mounting frame) Mining lightbar with amber beacon (mounting frame) Ultra LED mining lightbar (mounting frame) Ultra LED mining lightbar (roof mount) LED driving lights (LED lightbar mount) LED rear work lights (LED lightbar mount) Public address system (siren & speaker) Headlight on system Front foglight (OE bumper) Rear foglight (pickup) Rear parking sensors Centre high mount stop light Reversing alarm (HISS) Reversing alarm (BEEP) Reversing alarm (BEEP, LED lightbar mount) Airbag deactivation (side & curtain airbags) Airbag deactivation (curtain airbags) Airbag deactivation (side airbags) Electrical system integration (workshop) 220v electrical system RHA01 RTA01 RTA02 RTA14 RTA16 RUA18 RUA19 RUA47 RUA60 RZA30 RJA01 RJA02 RJA04 RJA05 RJA11 RJA12 RJA13 RJA22 RJA23 RJA27 RJA28 RDA15 RJA41 RJA43 RKAXX ZNA92 RMA01 RMA06 RMA03 ZMA03 RMA05 RNA06 RNA08 RNA15 RNA21 RNA33 RPA38 RPA39 RPA40 RPA01 RPA03 RPA04 ZPA21 ZPA22 RPA08 RPA10 RPA28 RPA29 RPA47 RPA31 RPA35 RPA36 ZPA36 RZA90 RZA91 RZA92 RYA03 ZWAA0 FEATURE FEATURE CODE INTERIOR CHASSIS ELECTRICAL MINE SITE DROPSIDE MAINTENANCE WORKSHOP 39
  • 40. Ford Ranger: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab SC = Single Cab RAP = Super Cab O O O O S O O O O - O - O O S O O O - - - - - O - - - - - - - - - - - - - - - - - - - - S O O - O O O O S O O O - O - O O O S O - O O O O - O O - O O - O O O O O O O O - O O O O - O O S O O O O O O O S O O O - - O - O O S O - O - - - O O O S O O O O O O O - - O - O O O O O O O O S O O - RKA01 RKA11 RKA13 RKA32 RLA01 RLA02 RLA09 RLA21 RDA11 ZDA63 RWA04 ZWA04 RWA20 RWA22 RZA01 RZA02 RZA52 RZA54 ZDA71 ZDA72 ZEA31 ZWA36 ZWA23 ZWA24 ZWA86 ZWA32 ZWA93 ZWA35 ZWA41 ZWA42 ZWA43 ZWA45 ZWA65 ZWA66 ZWA48 ZWA51 ZWA71 ZWA72 ZWA73 ZWA74 ZWA81 ZWA88 ZWA92 ZWA94 ZZA11 ZWA21 ZWA26 ZWA28 Coolant block heater Air intake snorkel Air intake snorkel with pre-cleaner Coolant level alarm Enhanced fuel filtration system (warm climate) Enhanced fuel filtration system (cold climate) Water-in-fuel audible alarm Long range fuel tank (115L) Jerry can (single can with pickup mount) Jerry can (twin cans with mount) Hi-Lift jack (Cabin mount) Hi-Lift jack (Maintenance body mount) Wheel chocks Claw hammer Fire extinguisher (1kg, cabin mount) Fire extinguisher (2.5kg, cabin mount) Fire extinguisher (2.5kg, pickup mount) Fire extinguisher (9kg, pickup mount) Water tank (29L) Oil tank (60L) Vice (Maintenance body) Vice (Workshop) Mechanical wire rope winch Tow rope Tool mounting board Tool set (157 multi-piece) Tool set (socket wrench set) Workbench grinder Air compressor (portable) Hydraulic bottle jack (5 ton) Axle stands (twin 6 ton) Power generator (portable) Power welder generator (fixed) Power generator (fixed, cold climate) Battery charger (12v) Air compressor (fixed) Portable engine crane & mount Gas cutting & welding equipment Grease pump Air drill Workshop shelter (8mx4m) Air hose & reel Impact wrench (1/2"drive) Workshop accessory kit Safety kit (warning triangle & first aid kit) Recovery pack Premium recovery pack Magnetic worklights FEATURE FEATURE CODE ENGINE EQUIPMENT MINE SITE DROPSIDE MAINTENANCE WORKSHOP O O O O S O O O - - O - O O S O - O - - - - - O - - - - - - - - - - - - - - - - - - - - S O O - MODIFICATION SPECIFICATION 40
  • 41. Toyota Hilux: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab O O O O O O O S O S O O O S O O S S S S O O O O O O O S O S S O O O O O O O O O O O Cabin floor anti corrosion protection Underbody anti corrosion protection Bedliner (DC, underrail) Bullbar Rear mounting frame Rear window protector (mounting frame - AS4034) Rear window protector (mounting frame) Reflective vehicle decals (red-white-yellow) Rollover protection system Safety flag (flexible pickup mount) Towbar with rear step (ball with trailer plug, 2.25t) Towbar with rear step & protector (ball with trailer plug, 2.25t) Towbar with rear step & protector (ball & pintle hook with trailer plug, 2.25t) Canvas seat covers (DC) Rear axle breather Heavy duty brake discs and pads (front) Heavy duty brake pads (front) Heavy duty suspension (Mining) Wheel nut indicators Amber beacon light (roof bar mount) Mining lightbar with beacon amber (mounting frame) LED lightbar (mounting frame) LED driving lights (LED lightbar mount) LED reversing lights (LED lightbar mount) Headlight on system Reversing alarm (BEEP) Speed limiter Enhanced fuel filtration system (warm climate) Air intake snorkel with pre-cleaner Fire extinguisher (1kg, cabin mount) Safety kit (warning triangle & first aid kit) Self sealing tyre system GPS navigation system Recovery pack Premium recovery pack Tow rope Tool set (socket wrench set) Hydraulic bottle jack (5 tonne) Axle stands (twin 6 tonne) Battery charger (12v) Magnetic worklights Mechanical wire rope winch HTA12 HFA11 HDA03 HBA01 HDA01 HDA32 HDA33 HUA06 HZA11 HZA06 HKA02 HEA03 HEA09 HTA01 HKA02 HJA11 HJA12 HJA01 HJA41 HPA39 HPA01 HPA03 HPA21 HPA22 HPA10 HPA35 HKAXX HLA01 HKA03 HZA01 ZZA11 ZJA85 ZNA92 ZWA21 ZWA26 ZWA24 ZWA93 ZWA42 ZWA43 ZWA48 ZWA28 ZWA23 FEATURE FEATURE CODE BODY INTERIOR CHASSIS ELECTRICAL ENGINE EQUIPMENT MINE SITE 41
  • 42. Chevrolet Colorado: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab O O O O S O O S S S O S S O O O S O S O O O O O O O O S S O O O O O O O O O O O Rear mounting frame Rear window protection Towbar (ball-12v plug, 3.5t) Bedliner (DC, underrail) Safety flag (flexible pickup mount) Bullbar Rollover protection system (DC) Reflective vehicle decals (red-white-yellow) Heavy duty suspension (Mining) Heavy duty brake pads (front) Heavy duty brake disc & pads (front) Wheel nut indicators Enhanced fuel filtration system (warm climate) Long range fuel tank (140L) Air intake snorkel Air intake snorkel with pre-cleaner Canvas seat covers (DC) Canvas seat covers (SC) Amber beacon lightbar (roof bar mount) Mining light bar with amber beacon (roof mount) Mining lightbar with amber beacon (mounting frame) LED light bar (mounting frame) Heavy duty battery Electrical system preparation-mining Headlight on system Public address system (siren & speaker) Speed Limiter Fire extinguisher (1kg, cabin mount) Safety kit (warning triangle & first aid kit) Self sealing tyre system GPS navigation system Recovery pack Premium recovery pack Tow rope Tool set (socket wrench set) Hydraulic bottle jack (5 tonne) Axle stands (twin 6 tonne) Battery charger (12v) Magnetic worklights Mechanical wire rope winch CDA01 CDA33 CEA01 CDA03 CZA05 CBA01 CZA11 CUA06 CJA01 CJA12 CJA11 CJA41 CLA01 CLA21 CKA11 CKA13 CTA01 CTA02 CPA39 CPA02 CPA01 CPA03 CMA05 CYA01 CPA10 CPA08 CKAXX CZA01 ZZA11 ZJA85 ZNA92 ZWA21 ZWA26 ZWA24 ZWA93 ZWA42 ZWA43 ZWA48 ZWA28 ZWA23 MODIFICATION SPECIFICATION FEATURE FEATURE CODE BODY CHASSIS ENGINE INTERIOR ELECTRICAL EQUIPMENT MINE SITE 42
  • 43. Nissan Navara: Modification Specification S = Standard O = Optional - = Not available DC = Double Cab O S O O O S O O O O O S O S O S S S O O S O S O S O O O O O O O O O O O NBA01 NZA06 NZA16 NEA04 NDA01 NUA06 NBA21 NFA01 NFA03 NZA11 NZA30 NTA01 NKA11 NLA01 NKA01 NJA02 NJA01 NJA12 NJA41 NPA24 NPA39 NPA10 NZA01 NDA22 ZZA11 ZJA85 ZNA92 ZWA21 ZWA26 ZWA24 ZWA93 ZWA42 ZWA43 ZWA48 ZWA28 ZWA23 Bullbar Safety flag (flexible pickup mount) Safety flag (illuminated, flexible, pickup mount) Towbar (pintle hook-12v plug, 3t) Rear mounting frame Reflective vehicle decals (red-white-yellow) Electric front winch Underbody skid plate (engine) Underbody skid plate (transmission) Rollover protection system (DC) Reflective seatbelt covers (DC) Canvas seat covers (DC) Air intake snorkel Enhanced fuel filtration system (warm climate) Coolant block heater Heavy duty suspension (vehicle with bullbar) Heavy duty suspension (Mining) Heavy duty brake pads (front) Wheel nut indicators Driving lights (bullbar mount) Amber beacon light (roof bar mount) Headlight on system Fire extinguisher (1kg, cabin mount) Tool box - steel (pickup mount) Safety kit (warning triangle & first aid kit) Self sealing tyre system GPS navigation system Recovery pack Premium recovery pack Tow rope Tool set (socket wrench set) Hydraulic bottle jack (5 tonne) Axle stands (twin 6 tonne) Battery charger (12v) Magnetic worklights Mechanical wire rope winch FEATURE FEATURE CODE BODY INTERIOR ENGINE CHASSIS ELECTRICAL EQUIPMENT MINE SITE 43
  • 44. Contact us today for more information or quotation Email: contact@rmaautomotive.net www.rmaautomotive.net Every effort has been made to ensure that the contents of this publication were up-to-date at the time of going to press. RMA Group reserves the right to alter vehicle and modification specifications and withdraw products from sale without notice. Pictures may show cars fitted with optional specification. ISSUE 1, APRIL 2014