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Risk Issues in the Design and Operation of Aseptic Processing Facilities Nancy Tomoney Associate Validation Manager Q Pharma Inc. Gowning Rooms and Procedures
Why? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Good Design, Low Bioburden, Bad Design, High Bioburden ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Room Design and HVAC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Identifying Risks
EU Annex 1 No mention of gowning areas
US FDA Gowning is therefore a support area, a clean area that needs to be controlled.
USP Other support areas sample once to twice a week.  Bad suggested practice often applied to gowning areas.
How to Get to Best ,[object Object],[object Object]
Layouts OK, But Not Ideal
Layouts  Better
Layouts  Best
Cleanroom Lifecycle According to ISO 14644-4 ,[object Object],[object Object],[object Object],[object Object],[object Object]
Cleanroom Lifecycle According to ISO 14644-4 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object],[object Object]
Requirements ,[object Object],[object Object]
Planning and Design  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Planning and Design  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Planning and Design  ,[object Object],[object Object],[object Object],[object Object]
Good HVAC (Critical Areas) Atypical Class 100, usually in hoods and for potent compounds Typical Class 100, for sterile  nonpotent compounds Class 10,000 or 100,000 areas, controlled but not always critical Non drug
Not the Best HVAC, but is it OK for Gowning? ,[object Object]
Air Disturbance
Contamination Control
Construction and Start-up ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning Room Air Movement ,[object Object],[object Object]
Bad HVAC Design in Best Room
Better HVAC Design in Best Room
Gowning
Design Risks
User Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Pre-Gowning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Construction and Start-up ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Construction and Start-up ,[object Object],[object Object]
Construction and Start-up ,[object Object],[object Object],[object Object],[object Object]
Testing and Approval ,[object Object],[object Object],[object Object],[object Object]
Testing and Approval ,[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowns, the Second Skin ,[object Object],[object Object],[object Object],[object Object],[object Object]
Pre-Gowning ,[object Object],[object Object],[object Object]
Gowning and Bioburden ,[object Object]
Gowning Practices ,[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning & Gowning Training - General Good Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning & Gowning Training - General Good Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning & Gowning Training - General Good Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning & Gowning Training - General Good Practices ,[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning & Gowning Training - General Good Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Gowning ,[object Object],[object Object],[object Object],[object Object],[object Object]
Non Sterile Gowning
Non Sterile Gowning
Sterile Gowning
Training and Follow-up ,[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Contact Information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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